BigDog Mowers R Series Parts Manual
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1 BigDog Mowers R Series Parts Manual 00 S. Ridge Road Hesston, Kansas 606
2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0.0 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER. Inspect spark arrester daily; replace every 00 hours or as needed. The Engine Owner s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner s Manual with your unit. Should the Engine Owner s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner s manual. Federal law and California State law prohibit the following acts or the causing thereof:. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, replacement, of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use, or. The use of the equipment after such device or element of design has been removed or rendered inoperative by any person.
3 Table of Contents General Information Service Literature Options Available From Your Dealer Using this manual Standard Torques Section Frame Footrest Engine Guard Section Hydraulic System Steering Steering Sub-Assembly Brake Section Wheel & Tire Wheel & Tire Breakdown Section Engine, HP Briggs & Stratton Engine, 6 HP Briggs & Stratton Engine, Kohler Fuel System Section 6 Battery Instrument Panel Briggs & Stratton Instrument Panel Kohler Section " Service Deck " Service Deck " Deck Pulleys & Spindles " Deck Pulleys & Spindles " Deck " Deck Deck Lift Deck Mounting Hardware Section Seat ROPS Foldable _ c-
4 c- _
5 General Information This Manual covers BigDog Series R models 99, 999, 9960 & 996. Service Literature PART NO. DESCRIPTION 600 OPERATOR S MANUAL Options Available From Your Dealer PART NO. DESCRIPTION 9 MULCH KIT " DECK 6 MULCH KIT " DECK 9 MULCH KIT 60" DECK BAG CATCHER R BAG CATCHER R- 90 -BAG CATCHER R HOUR METER KIT STEERING EXTENSION KIT LIGHT KIT 9 FLEX FORKS 6 CONTAINMENT KIT R- 6 CONTAINMENT KIT R- 9 CONTAINMENT KIT R-60 0 SEAT SPRING KIT Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual This manual is part of a service package for the BigDog mowers. Use of this manual in conjunction with other Big- Dog mower and component manuals will provide the information necessary to service and maintain BigDog mowers. This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see your BigDog dealer for current information and parts. The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units. The Operator's Manual provides fundamental operational information and operational safety that is needed when operating the mower. The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products. _ -
6 Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION CB CARRIAGE BOLT MB MACHINE BUSHING CE CLEVIS PIN MS MACHINE SCREW CN CLIP NUT NT NUT CP COTTER PIN SC SELF TAPPING CAP SCREW CS CAP SCREW SH SOCKET HEAD CW CUP WASHER SB SHOULDER BOLT FDRW FENDER WASHER SS SET SCREW FW FLAT WASHER OD OUTSIDE DIAMETER HX HEX HEAD ID INSIDE DIAMETER LW LOCK WASHER Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS N-M SIZE FT-LBS N-M.0.. M.. M M M M..6 0 M M M M M0 0 M 0 - _
7 Section Frame Footrest Engine Guard _ -
8 Frame _
9 Frame INDEX NO. PART NO. QTY. DESCRIPTION 0 " FRAME 0 " FRAME 09 RIVET NUT, /-6 THREAD CN.-X.00 MAX THK 0 RIVET NUT, /6- THREAD RIVET NUT, /-6 THREAD HOT DECAL 6096 ENGINE COMPART DECAL TOW VALVE DECAL 9 9 FUEL INDICATOR- M DECAL 0 N/A SERIAL NO PLATE TURF PR 9 STEERING L.S. DECAL 0 STEERING R.S. DECAL 'MADE IN U.S.A.' DECAL DECK HEIGHT DECAL 60 BIG DOG LOGO DECAL SAFE OPERATION DECAL 609 STEP TREAD, FOOT LIFT PUMP BELT WARNING DECAL NOTES:. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement. _ -
10 Footrest 6 - _
11 Footrest INDEX NO. PART NO. QTY. DESCRIPTION 0 " FLOOR PAN (WITH DECAL) 0 " FLOOR PAN (WITH DECAL) 09 60" FLOOR PAN (WITH DECAL) 00 CB.-6 X. STD ZN NT.-6 HX ZY NL 69 FW.06 X. X.060 SAE 09 CB.-6 X.00 G ZNY 6 00 NT.-6 HX G ZNY 60 R DECAL 60 R DECAL 606 R60 DECAL 60 STEP TREAD NOTES: _ -
12 Engine Guard INDEX NO. PART NO. QTY DESCRIPTION 9000 REAR ENGINE PLATE GUARD 69 6 FW.06 X. X.060 SAE CS.-6 X. HX G ZN 6 NT.00- HX G ZY NL 6 FW.0 X. X. SPL 6 66 PLASTIC WHEEL ASSEMBLY 0 CS.00- X. HX G 696 FW. X.06 X.090 SAE PLASTIC WHEEL NT.00- HX JAM ZNYC NOTES: -6 _
13 Section Hydraulic System Steering Steering Sub-Assembly Brake _ -
14 - _ Hydraulic System
15 Hydraulic System INDEX NO. PART NO. QTY DESCRIPTION 0 CS.- X. HX G 00 CS.- X.0 HX G 6 6 FW. X.6 X.0/.00H 60 BELT, A SEC, 6.6 EL 096 FW.60 X.6 X.0 ZNYC 6 06 BUSHING 000 CS.6- X. HX G IDLER PULLEY.00" OD 9 PUMP TENSIONER SB.0 X.00 SH.6-06 SPRING / COIL PL. 60 TRANSMISSION 60 TRANSMISSION 99 FW.06 X.00 X. HRD Z 060 CS.-6 X.00 G ZNYC SPACER TUBE 0 NT.- HX G ZNYC 600 TOW LINK ROD 9 0 CP.06D X.00 LG HML Z 0 06 NT.0-0 HX ZY NL 6 FW. X.6 X.0/.00H 099 CS.0-0 X. HX G 6009 OVERFLOW TANK (WITH CAP) 60 SPRING CLAMP 600 OVERFLOW HOSE HYDRAULIC FITTING, DEG 609 FITTING, 90-9/6 SAE 600 OVER FLOW HOSE WIRE TIE 0 09 FW. X. X.0 ZN 6006 OVERFLOW TANK CAP. Torque to ft-lbs.. Torque to 00 ft-lbs.. Torque to 0 ft-lbs.. Torque axle hub nuts to ft-lbs. NOTES: _ -
16 Steering STEERING SUB-ASSEMBLY _
17 Steering INDEX NO. PART NO. QTY DESCRIPTION 9 LOCK COLLAR.0 06 NT.- HX NL ZN 6 FW. X.6 X.0/.00 HD ZN/YL 600 STEERING DAMPER 6009 PUMP ROD 6 9 BALL STUD DAMPER 06 CS.0-0 X.00 HX G ZN 6 FW. X.6 X.0/.00 HD ZN/YL 9 06 NT.0-0 HX ZN NL 0 09 PUMP ARM 0 NT.- HX G ZNYC 0 NT.- HX ZNYC 099 CS.0-0 X. HX G ZN 096 STEER TUBE SUPPORT 006 CS.-6 X. HX G ZN NT.-6 HX JAM GR ZN 066 CS.- X.00 HX G ZN 69 PIVOT TUBE LW. INT-EXT TOOTH ZN 0 09 NT.0-0 HX GR ZN 606 CAP LOCK. Supplied with the transmission. NOTES: _ -
18 Steering Sub-Assembly 6 INDEX NO. PART NO. QTY. DESCRIPTION 60 STEERING BAR GRIP 60 STEERING BAR (WITH GRIP) 69 FW.06 X. X.060 SAE 0 6 CS.-6 X. HX G NT.-6 NL G 6 0 LEFT STEERING ARM (SHOWN) 0 RIGHT STEERING ARM 06 BUSHING 0 LS STEER PIVOT (SHOWN) 0 RS STEER PIVOT NOTES: -6 _
19 This page intentionally left blank. _ -
20 Brake STEERING ARM MOWER FRAME 6 HYDRAULIC TRANSMISSION - _
21 Brake INDEX NO. PART NO. QTY. DESCRIPTION NT.-6 NL G 69 FW.06 X. X.060 SAE 600 SWITCH 000 CS.-6 X.0 HX G Z 600 BRAKE ROD ASSEMBLY 6 00 NT.-6 HX G ZNY 06 NT.- HX NL ZN 6 FW. X.6 X.0/.00H 9 69 BUSHING 0 09 LS BRAKE BELL CRANK 09 RS BRAKE BELL CRANK 006 CS.-6 X.0 HX G SHORT BRAKE LINK ROD 60 SPRING 090 LS BRAKE SPRING LINK 090 RS BRAKE SPRING LINK (NOT SHOWN) CS.0-0 X. HX G 066 NT.0-0 HX FL LK ZNY 600 OVERTRAVEL SPRING NOTES: _ -9
22 -0 _
23 Section Wheel & Tire Wheel & Tire Breakdown _ -
24 Wheel & Tire _
25 Wheel & Tire INDEX NO. PART NO. QTY DESCRIPTION TIRE/WHEEL ASSEMBLY 0 X 0-0 (" MOWER) 609 TIRE/WHEEL ASSEMBLY 0 X -0 (" & 60" MOWERS) BACKUP PLATE 060 WHEEL NUT 09 CS.00- X. HX G ZN 96 FW. X. X. ZNY 6 6 FW.0 X. X. SPL ZN BEARING 60 SPACER FORK NT.0-0 HX NL ZN 096 FW.60 X.6 X.0 ZN 6 CS.0-0 X.00 HX ZN 606 WHEEL & TIRE ASSY X - 6. Torque to 6 ft-lbs. NOTES: _ -
26 Wheel & Tire Breakdown TIRE/WHEEL ASSEMBLY (" DECKS) INDEX NO. PART NO. QTY. DESCRIPTION WHEEL 6006 TIRE, X.0 09 TIRE VALVE 609 TIRE/WHEEL ASSEMBLY (" & 60" DECKS) 60 TIRE 0 X WHEEL 0 X. 09 TIRE VALVE 606 TIRE/WHEEL ASSEMBLY 09 TIRE VALVE 609 WHEEL ASSEMBLY 60 WHEEL BEARING 6 0 TIRE,.00 X.00-6 NOTES: - _
27 Section Engine, HP Briggs & Stratton Engine, 6 HP Briggs & Stratton Engine, Kohler Fuel System _ -
28 Engine, HP Briggs & Stratton BLK 6 RED BLK RED/ BLK 6 PART OF ENGINE _
29 Engine, HP Briggs & Stratton INDEX NO. PART NO. QTY DESCRIPTION N/A ENGINE HP BRIGGS 60 BRIGGS CONTACT COVER 6006 SC # X.00 PHCR BO 609 POS. BATTERY CABLE BOOT 09 NT.0-0 HX GR ZN 6 6 FW. X.6 X.0/.00 HD ZN/YL 60 BATTERY CABLE, POS..00" LENGTH 099 CS.0-0 X.0 HX G ZN 9 6 POSITIVE BATTERY CABLE 0 0 NT #0- HX ZN 00 STARTER SOLENOID 60 OIL DRAIN - /- NPTF 06 OIL DRAIN HOSE 0 NT.- HX G ZN 6 FW. X.6 X.0/.00 HD ZN/YL BATTERY CABLE, NEG 096 LW. INT-EXT TOOTH ZN 0 CS.- X.00 HX G ZN WIRE TIE, SMALL/SHORT 0 9 BUMPER, RUBBER KEY / SQ X 0.66 LONG 999 PULLEY, A SEC,. OD 9 WIRE HARNESS CLUTCH PIGTAIL WITH DIODE 60 CLUTCH 6 FW. X.0 X CS.-0 X.0 HX G ZNYC 000 CLIP, HOSE CLAMP 0 " FUEL LINE NOTES:. Part of the wire harness.. Connects to the negative terminal on the battery.. Connects to the positive terminal on the battery.. Torque to - ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. _ -
30 Engine, 6 HP Briggs & Stratton 9 BLK 0 BLK 6 RED BLK _
31 Engine, 6 HP Briggs & Stratton INDEX NO. PART NO. QTY DESCRIPTION N/A ENGINE, B&S 6HP ELS 0 NT.- HX G ZNYC 6 FW. X.6 X.0/.00 HD 6006 BATTERY CABLE, NEG. 096 LW. INT-EXT TOOTH ZN 6 9 SC.-6X.0HX FL STP 0 CS.- X.00 HX G 6006 SC # X.00 PHCR BO 9 60 STATIC COVER ASSEMBLY 0 09 NT.0-0 HX GR. ZNYC 6 FW. X.6 X.0/.00 HD 6 BATTERY CABLE POSITIVE 06 OIL DRAIN HOSE 60 OIL DRAIN - /- NPTF 609 MUFFLER, BRIGGS NT #0- HX ZN 609 POS. BATTERY CABLE BOOT 099 CS.0-0 X.0 HX G 9 60 BATTERY CABLE, POS STARTER SOLENOID HW KIT 000 WIRE TIE, SMALL/SHORT KEY / SQ X 0.66 LG (FS) 9 BUMPER, RUBBER 9 HARNESS, CLUTCH PIGTAIL 999 PULLEY, A SEC,. OD 6 60 CLUTCH 6 FW. X.0X.0 60 CS.-0 X.0 HX G MUFFLER SHIELD 0 06 CB.- X.0 FUL ZN 000 CLIP 0 " FUEL LINE, /" NOTES:. Part of the wire harness.. Contains a amp fuse.. Supplied with the engine.. Torque to - ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened.. Torque to 0 ft-lbs. _ -
32 -6 _ Engine, Kohler RED/ RED BLK BLK BLK PUR 0 0
33 Engine, Kohler INDEX NO. PART NO. QTY DESCRIPTION N/A ENGINE, KOHLER SV & SV 609 POSITIVE BATTERY CABLE BOOT 09 NT.0-0 HX GR ZN 6 FW. X.6 X.0/.00 HD ZN/YL 60 BATTERY CABLE POSITIVE CS.0-0 X.0 HX G ZN 0 NT #0- HX ZN 00 STARTER SOLENOID 9 6 BATTERY CABLE POSITIVE 0 0 NT.- HX G ZN 6 FW. X.6 X.0/.00 HD ZN/YL 6006 BATTERY CABLE NEGATIVE 9 GROUND STRAP 096 LW. INT-EXT TOOTH ZN 9 SC.-6 X.00 HX FL STP ZN 6 GASKET, MUFFLER 000 LW. MED SPRING ZNYC 0 CS.-X. SKTHD MUFFLER MUFFLER SHIELD 06 CB.-X.0 FUL ZN 000 WIRE TIE 9 BUMPER, RUBBER KEY / SQ X 0.66 LONG 999 PULLEY A SEC. OD 6 60 CLUTCH 9 HARNESS, CLUTCH PIGTAIL 6 FW. X.0 X CS.-0 X. HX G ZNYC CLIP 0 " /" FUEL LINE 966 OIL DRAIN VALVE NOTES:. Part of the wire harness.. Connects to the negative terminal on the battery.. Connects to the positive terminal on the battery.. Torque the bolt to - ft-lbs. Replace (do not reuse) the cap screw if it s removed or loosened. Use only hand tools to install this fastener. Torque to 0 ft-lbs. If the fastener is loosened or removed, do not reuse it. Replace it with a new fastener. Use only hand tools to install this fastener. _ -
34 Fuel System A B _
35 Fuel System INDEX NO. PART NO. QTY DESCRIPTION 60 LS FUEL TANK 60 RS FUEL TANK 906 FUEL CAP,." 0 6" /" FUEL LINE 000 HOSE CLAMP 6 00 CS.- X. HX G 6 FW. X.6 X.0/.00H 0 NT.- HX G ZNYC CS.-6 X. HX G FW.06 X.00 X. HRD Z 09 FUEL VALVE -WAY 0009 LOOP CLAMP 000 WIRE TIE. Torque to ft-lbs. NOTES: FUEL & VAPOR LINE LENGTHS A B " LEFT TANK TO VALVE (FUEL) " RIGHT TANK TO VALVE (FUEL) _ -9
36 -0 _
37 Section 6 Battery Instrument Panel Briggs & Stratton Instrument Panel Kohler _ 6-
38 Battery _
39 Battery INDEX NO. PART NO. QTY. DESCRIPTION 6 CS.- X.00 HX G 6 FW. X.6 X.0/.00H BATTERY CLAMP STRAP 099 CS.0-0 X. HX G 096 LW.0 INT-EXT TOOTH Z 6 09 NT.0-0 HX G ZNYC RED BATTERY CABLE BOOT 96 GM.0 X. X WIRE TIE (NOT SHOWN) NOTES: _ 6-
40 Instrument Panel Briggs & Stratton 0 0A FUSE 6 A FUSE _
41 Instrument Panel Briggs & Stratton INDEX NO. PART NO. QTY DESCRIPTION 0 INSTRUMENT PANEL (WITH DECAL) 66 PTO SWITCH 0 KEY ASSEMBLY 09 IGNITION SWITCH 09 NT #0- HX NL ZN SEALED RELAY (WITH BRACKET) 6009 CB 0- X.0 ZYNC 60 THROTTLE/CHOKE CABLE 9 09 FW.9 X.0 X.0 ZN 0 09 CS.0-0 X.0 HX G ZN 6 FW. X.6 X.0/.00 HD ZN/YL 60 INSTRUMENT PANEL DECAL 6966 HOUR METER 000 WIRE TIE 600 WIRE HARNESS 6 0 CLUTCH CONNECTOR REPAIR KIT. Part of the wire harness. NOTES: _ 6-
42 Instrument Panel Kohler A FUSE A FUSE ORG YEL/BLK _
43 Instrument Panel Kohler INDEX NO. PART NO. QTY DESCRIPTION 06 INSTRUMENT PANEL (WITH DECAL) 00 CHOKE CABLE 66 PTO SWITCH RED INDICATOR LIGHT 0 KEY ASSEMBLY 6 09 IGNITION SWITCH 09 NT #0- HX NL ZN 600 SEALED RELAY (WITH BRACKET) CB 0- X.0 ZYNC 0 6 THROTTLE CABLE 09 FW.9 X.0 X.0 ZN 09 CS.0-0 X.0 HX G ZN 6 FW. X.6 X.0/.00 HD ZNY 606 INSTRUMENT PANEL DECAL 6966 HOUR METER WIRE TIE 600 WIRE HARNESS 0 CLUTCH CONNECTOR REPAIR KIT. Part of the wire harness. NOTES: _ 6-
44 6- _
45 Section " Service Deck " Service Deck " Deck Pulleys & Spindles " Deck Pulleys & Spindles " Deck " Deck Deck Lift Deck Mounting Hardware _ -
46 " Service Deck 6 - _
47 " Service Deck INDEX NO. PART NO. QTY. DESCRIPTION 00 " DECK (WITH DECALS & HARDWARE) CN.- X.0 MAX THK 60 DECK DANGERS DECAL 609 THROWN OBJECTS DECAL 9 BELT ROUTING DECAL DISCHARGE CHUTE DECAL NOTES: _ -
48 " Service Deck 6 - _
49 " Service Deck INDEX NO. PART NO. QTY DESCRIPTION 0 " DECK (WITH DECALS & HARDWARE) 9 BELT ROUTING DECAL 60 DECK DANGERS DECAL CN.- X.0 MAX THK 606 DISCHARGE CHUTE DECAL THROWN OBJECTS DECAL NOTES: _ -
50 " Deck Pulleys & Spindles _
51 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 96 CS.6- X.0 HX G 06 FW.66 X.00 X.0 ZNYC 99 FW.60 X. X. ZNYC G 0 IDLER PULLEY.0" OD 090 IDLER SLIDE 6 99 CS.- X. FLT SH 6069 IDLER SLIDE UHMW 0 TENSION SPRING 9 9 CHAIN 0 09 CS.00- X. HX G ZN 960 FW. X.6 X. HD ZY 969 DRIVE PULLEY.9 OP 00 NT.-6 HX G ZNY 69 FW.06 X. X.060 SAE 006 CS.-6 X. HX G SPINDLE ASSEMBLY 6 FW. X.6 X.0/.00H 06 NT.- HX ZY NL 9 0 NT.- HX G ZNYC 0 09 HEAVY DUTY PULLER 00 CS.- X. HX G 6 NT.00- HX G ZY NL FW. X.06 X.090 SAE 66 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) 099 PLASTIC WHEEL NT.00- HX JAM ZNYC 0 CS.00- X. HX G. Torque to ft-lbs. NOTES: _ -
52 " Deck Pulleys & Spindles _
53 " Deck Pulleys & Spindles INDEX NO. PART NO. QTY. DESCRIPTION 96 CS.6- X.0 HX G 06 FW.66 X.00 X.0 ZNYC 99 FW.60 X. X. ZNYCG 0 IDLER PULLEY.00"OD 090 IDLER SLIDE 6 0 TENSION SPRING 9 CHAIN 99 CS.- X. FLT SH IDLER SLIDE UHMW 0 09 CS.00- X. HX G ZN 960 FW. X.6 X. HD ZY 69 DRIVE PULLEY.6 OP 00 NT.-6 HX G ZNY 69 FW.06 X. X.060 SAE 006 CS.-6 X. HX G SPINDLE ASSEMBLY 6 FW. X.6 X.0/.00H 06 NT.- HX ZY NL 9 6 NT.00- HX G ZY NL 0 66 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE) FW. X.06 X.090 SAE 00 CS.- X. HX G 09 HEAVY DUTY PULLER 0 NT.- HX G ZNYC 0 CS.00- X. HX G PLASTIC WHEEL 099 NT.00- HX JAM ZNYC. Torque to ft-lbs. NOTES: _ -9
54 " Deck DISCHARGE CHUTE 9 0 FRONT WALL 6-0 _
55 " Deck INDEX NO. PART NO. QTY. DESCRIPTION BELT, B." E 609 LS PULLEY COVER 609 RS PULLEY COVER 00 CS.- X. HX G 9 FW. X.00 X. HRD Z DISCHARGE CHUTE 60 TORSION SPRING 60 CHUTE PIN 9 06 CHUTE BRACKET CHUTE ADAPTER PLATE 09 CB.-6 X.00 STD CD NT.-6 HXZY NL 69 FW.06 X. X.060 SAE 60 BLADE, 6.0"-L-F-CW 9 BLADE, F6.0"-H-F-CW 966 BLADE, 6.0"-MUL-F-CW 966 BLADE, 6.0"-GAT-F-CW 9669 BLADE, 6.0"-CAT-F-CW CW.6. X. PNT 6 CS.6- X. HX G Z 06 NT.- HXZY NL 999 "A" BLOWOUT BAFFLE 9 06 CB.- X. FUL ZN 0 6 FW. X.6 X.0/.00H NOTES:. Torque to ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. _ -
56 " Deck DISCHARGE CHUTE 9 0 FRONT WALL 6 - _
57 " Deck INDEX NO. PART NO. QTY. DESCRIPTION 9 BELT, B " EL 609 LS PULLEY COVER 60 RS PULLEY COVER 00 CS.- X. HX G 9 FW. X.00 X. HRD Z DISCHARGE CHUTE 60 TORSION SPRING 60 CHUTE PIN 9 06 CHUTE BRACKET CHUTE ADAPTER PLATE 09 CB.-6 X.00 STD CD NT.-6 HXZY NL 69 FW.06 X. X.060 SAE 60 BLADE,.0"-L-F-CW 9696 BLADE, F.0"-H-F-CW 90 BLADE,.0"-MUL-F-CW 9 BLADE,.0"-GAT-F-CW CW.6. X. PNT 6 CS.6- X. HX G Z 06 NT.- HXZY NL 999 "A" BLOWOUT BAFFLE 9 06 CB.- X. FUL ZN 0 6 FW. X.6 X.0/.00H NOTES:. Torque to ft-lbs.. Do not torque the nut; the discharge chute must pivot freely. _ -
58 Deck Lift _
59 Deck Lift INDEX NO. PART NO. QTY DESCRIPTION STOP HANDLE HEIGHT ADJ STOP DECK LIFT INDICATOR 609 DECK LIFT ROD NO SPRING 09 CS.- X. HX G 6 60 DECK LIFT CHAIN 06 6 NT.- HX FLG ZN FW. X.0 X.0 ZNYC 9 9 E CLIP.00 X.6 X GREASE FITTING STRAIGHT 60 CS.- X.0 FLTHR HX 0 NT.- HX G ZNYC DECK LEVELER YOKE 696 FW. X.06 X.090 SAE 9 CE.0 X. X. HEAD 6 99 DECK LIFT SPRING CS.- X. FULTH NOTES: _ -
60 Deck Mounting Hardware 9-6 _
61 Deck Mounting Hardware INDEX NO. PART NO. QTY DESCRIPTION 099 CS.00- X.00 G ZNY NT.00- HX G ZNYC NOTES: _ -
62 - _
63 Section Seat ROPS Foldable _ -
64 Seat _
65 Seat INDEX NO. PART NO. QTY DESCRIPTION 966 SEAT 906 CS.-0 X.00 HX G ZNYC 09 FW.0 X.00 X.0 ZNY 60 SEAT BELT 06 NT.-0 HX G ZNYC SEAT BELT CROSS BAR 00 CS.- X.0 HX G 6 FW. X.6 X.0/.00H 9 0 SEAT LATCH 0 0 /6- THREAD RIVET NUT 000 WIRE TIE 0 SEAT PAN (WITH DECAL) 06 6 NT.- HX ZY NL 060 CS.-6 X. HX G ZN 69 FW.06 X. X.060 SAE SEAT SPRING 0 LB/IN 060 CS.- X. HX G ZN 60 BATTERY WARNINGS DECAL NOTES:. Part of the seat.. Do not torque; the seat pan must pivot freely. _ -
66 ROPS Foldable _
67 ROPS Foldable INDEX NO. PART NO. QTY. DESCRIPTION 609 ROPS KIT (WITH DECALS, SEAT BELT & HARDWARE) 06 CS.00- X.0 HX G 60 ROPS STOP 0 6 NT.00- UNT LK G ZN 600 HAND KNOB 6 60 LYNCH PIN W/ LANYARD 09 CS.00- X. HX G 696 FW. X.06 X.090 SAE ROPS DECAL. Torque to ft-lbs. NOTES: _ -
68 -6 _
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INSTRUCTIONS. FLHR/C/S (Road King) FRONT END LOWERING KIT 1WARNING -J03242 REV. 10-19-04. General. Removal (Left and Right Forks) Kit Number 54614-05
INSTRUCTIONS -J04 REV. 0-9-04 General FLHR/C/S (Road King) FRONT END LOWERING KIT This kit is designed for installation on 00 and later FLHR/C/S Model Motorcycles. Road King models use the conventional