PARTS MANUAL EH12-2 ENGINE. Model. PUB-EP5713 Rev. 7/99

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1 PARTS MANUAL Model EH12-2 ENGINE PUB-EP5713 Rev. 7/99

2 940 Lively Blvd. Wood Dale, IL Phone: Fax: Copyright 1999 Robin America, Inc.

3 HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. PRODUCT NUMBER LABEL PRODUCT NUMBER LABEL LOCATIONS The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E H X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) EH '99-7

4 MANUAL LAYOUT SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..: Electrical Device Group). 3. REF. No. The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. EH '99-7

5 GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP GOVERNOR GROUP COOLING and STARTING GROUP FUEL GROUP CARBURETOR ELECTRIC DEVICE GROUP - RECOIL START ELECTRIC DEVICE GROUP - ELECTRIC START ELECTRIC DEVICE GROUP - ELECTRIC STARTER ELECTRIC DEVICE GROUP - OIL SENSOR INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY... ASSEMBLY CP... COMPLETE EX... EXPORT (from Japan) FIG.... FIGURE FR.... FRONT "... INCH INCL.... INCLUDE ~L... LITER L=... LENGTH (in. mm) L.H. (LH)... LEFT-HAND SIDE MECH... MECHANICAL NO (NON)... NONE OPT.... OPTIONAL O.S.... OVER SIZE SYMBOL DESCRIPTION P=... PITCH (in mm) P.T.O. (PTO)... POWER TAKE OFF REF.... REFERENCE R.H. (RH)... RIGHT HAND SIDE RR.... REAR STD.... STANDARD SW... SWITCH T=... THICKNESS (in mm) UN... UNIT U.S.... UNDER SIZE ~V... VOLTAGE ~W... WATT W/... WITH W/O... WITHOUT EH '99-7

6 SECTION 1 CRANKCASE GROUP FIG. 100 EH '99-7

7 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKCASE CP 1 recoil start type VALVE GUIDE 2 oversize OIL SEAL 1 25 x 38 x BALL BEARING 1 BB-6205C DOWEL PIN STUD STUD STUD PLUG GASKET MAIN BEARING COVER CP 1 SAE MAIN BEARING COVER CP 1 Metric OIL SEAL 1 25 x x BALL BEARING 1 BB-6205C GOVERNOR GEAR CP GOVERNOR SLEEVE OIL GAUGE OIL GAUGE 1 w/oil SENSOR GASKET GASKET 1 w/oil SENSOR GASKET, BEARING COVER BOLT AND WASHER AY SHELTER PLATE 1 w/oil SENSOR SCREW AND WASHER AY 1 w/oil SENSOR CYLINDER HEAD CP GASKET, HEAD FLANGE BOLT ROCKER COVER GASKET, ROCKER COVER DOWEL PIN FLANGE BOLT BREATHER COVER CP BREATHER PLATE CP GASKET, BREATHER COVER FLANGE BOLT RUBBER PIPE 1 CYCLONE A/C 8 x 11 x RUBBER PIPE 1 FOAM AIR CLEANER GASKET SET EH '99-7

8 SECTION 2 CRANKSHAFT GROUP FIG. 200 EH '99-7

9 SECTION 2 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT CP 1 SAE 3/4" KEYED SHAFT type CRANKSHAFT CP 1 SAE PUMP SHAFT type CRANKSHAFT CP 1 SAE TAPER SHAFT type CRANKSHAFT CP 1 METRIC KEYED SHAFT type CRANKSHAFT CP 1 METRIC PUMP type CRANKSHAFT CP 1 METRIC TAPER type SPACER T=0.6 1 select one spacer only SPACER T=0.8 1 select one spacer only SPACER T=1.0 1 select one spacer only NUT SPRING WASHER WOODRUFF KEY CONNECTING ROD AY CONNECTING ROD BOLT PISTON PIN 1 D,DS type PISTON 1 STD PISTON 1 oversize 0.25 mm PISTON 1 oversize 0.50 mm PISTON RING SET 1 STD PISTON RING SET 1 oversize 0.25 mm PISTON RING SET 1 oversize 0.50 mm CLIP EH '99-7

10 SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 CYCLONE AIR CLEANER, TOP INLET TYPE FOAM AIR CLEANER EH '99-7

11 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CAMSHAFT CP RELEASE LEVER SPRING PIN SNAP RING TAPPET VALVE SPRING KA0-40 SPRING RETAINER INTAKE VALVE EXHAUST VALVE KA0-31 COLLET VALVE PUSH ROD A3 ROCKER ARM BOLT, PIVOT NUT GUIDE PLATE MUFFLER CP MUFFLER COVER GASKET, MUFFLER NUT TAPPING BOLT TAPPING BOLT FLANGE BOLT EXHAUST PIPE COVER DEFLECTOR, EXHAUST TAPPING SCREW INTAKE PIPE CP STUD AIR CLEANER AY 1 CYCLONE top inlet type PACKING 1 CYCLONE top inlet type AIR CLEANER AY 1 FOAM AIR CLEANER type PACKING 1 FOAM AIR CLEANER type PLATE 1 FOAM AIR CLEANER type AIR CLEANER ELEMENT 1 FOAM AIR CLEANER type ELEMENT SET 1 CYCLONE top inlet type INSULATOR GASKET 3, INSULATOR GASKET, INSULATOR FLANGE BOLT GASKET 2, INSULATOR NUT AND WASHER AY 2 CYCLONE top inlet type FLANGE NUT 2 FOAM AIR CLEANER type FLANGE NUT EH '99-7

12 SECTION 4 FIG. 400 GOVERNOR GROUP MANUAL THROTTLE CONTROL with REMOTE CABLE OPTION MANUAL ONLY THROTTLE EH '99-7

13 SECTION 4 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD CP ROD SPRING CLIP BOLT AND WASHER AY NUT GOVERNOR SPRING SPEED CONTROL AY 1 manual w/remote cable option SPEED CONTROL AY 1 manual control only SPEED CONTROL CP 1 manual w/remote cable option SPEED CONTROL CP 1 manual control only KNOB STOP PLATE SCREW, PANHEAD IDLE SET SPRING SPRING WASHER SCREW NUT FLANGE BOLT 1 manual w/remote cable option FLANGE BOLT 1 manual control only WIRE BRACKET 1 manual w/remote cable option SCREW 1 manual w/remote cable option NUT 1 manual w/remote cable option 400 EH '99-7

14 SECTION 5 COOLING and STARTING GROUP FIG. 500 EH '99-7

15 SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG BLOWER HOUSING CP 1 BLACK LABEL, TRADE MARK 1 ROBIN/SUBARU FLANGE BOLT LABEL, RECOIL OHV HEAD COVER RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING STARTER PULLEY RATCHET GUIDE SET SCREW FLANGE BOLT EH '99-7

16 SECTION 6 FUEL GROUP FIG. 600 EH '99-7

17 SECTION 6 FUEL GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FUEL TANK 1 BLACK LABEL, CAUTION FUEL TANK CAP CP FUEL FILTER FUEL STRAINER AY FILTER PACKING CUP NUT O-RING SCREW, PANHEAD FUEL PIPE CP RUBBER PIPE HOSE CLAMP FLANGE BOLT EH '99-7

18 SECTION 6 CARBURETOR FIG. 610 EH '99-7

19 SECTION 6 CARBURETOR REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CARBURETOR AY 1 CYCLONE, top inlet type CARBURETOR AY 1 FOAM AIR CLEANER type THROTTLE VALVE SCREW CHOKE VALVE PILOT JET ADJUSTER CHOKE LEVER RING 1 CYCLONE, top inlet type RING 1 FOAM AIR CLEANER type THROTTLE SHAFT 1 CYCLONE, top inlet type THROTTLE SHAFT 1 FOAM AIR CLEANER type BOLT RING NEEDLE PIN FLOAT CHAMBER BODY AY PACKING PACKING, CHAMBER FLOAT MAIN NOZZLE MAIN JET SEAL 1 CYCLONE, top inlet type ADJUST SCREW SPRING CAP, CHOKE 1 CYCLONE, top inlet type SEAL 1 CYCLONE, top inlet type SPRING GUIDE HOLDER RING 1 CYCLONE, top inlet type CAP EH '99-7

20 SECTION 7A ELECTRIC DEVICE GROUP - RECOIL START FIG. 700 EH '99-7

21 SECTION 7A ELECTRIC DEVICE GROUP - RECOIL START REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FLYWHEEL CP IGNITION COIL CP BOLT AND WASHER AY SWITCH AY TAPPING SCREW CLAMP CLAMP 1 w/oil SENSOR SPARK PLUG 1 NGK B6ES SPARK PLUG 1 NGK BR6ES SPARK PLUG CAP EH '99-7

22 SECTION 7D ELECTRIC DEVICE GROUP - OIL SENSOR FIG. 760 EH '99-7

23 SECTION 7D ELECTRIC DEVICE GROUP - OIL SENSOR REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 700 KS OIL SENSOR CP 13 1 w/oil SENSOR WIRE 22 CP 1 w/oil SENSOR CLAMP CP 1 w/oil SENSOR CLAMP CP 1 w/oil SENSOR CLAMP CP 1 w/oil SENSOR BOLT AND WASHER AY 3 w/oil SENSOR 760 EH '99-7

24 PRINTED IN THE USA

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