125 DUKE EU 2011 SPARE PARTS MANUAL: CHASSIS ENGLISH ART.NO.: 3CF8003K4EN
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1 SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF8003K4EN ENGLISH
2
3 INDEX FRONT FORK, TRIPLE CLAMP HANDLEBAR, CONTROLS FRAME SIDE / CENTER STAND 3x 4x 5x 6x SHOCK ABSORBER SWING ARM EXHAUST SYSTEM AIR FILTER 7x 8x 9x 10x TANK, SEAT, COVER FUEL PUMP MASK, FENDERS DECAL 11x 12x 13x 15x 1
4 INDEX FRONT WHEEL REAR WHEEL WIRING HARNESS BRAKE SYSTEM FRONT 16x 17x 18x 19x BRAKE SYSTEM REAR LIGHTING SYSTEM INSTRUMENTS / LOCK SYSTEM ACCESSORIES KIT 20x 21x 22x 23x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM- SPORTMOTORCYCLE AG, Mattighofen only. x 2
5 FRONT FORK, TRIPLE CLAMP FORK CPL. 1 2 J AH SCREW M8X TOP TRIPLE CLAMP BOT.FORK PLATE CPL STEERING HEAD BEARING-KIT PROTECTION CAP ADJUSTING RING STEERING HEAD CLAMP SCREW STEERING HEAD AH SCREW M8X HANDLEBAR CLAMP HANDLEBAR SUPPORT D=26MM 1 13 J AH SCREW M10X1,25X WASHER 10,5X32X RUBBER BUSHING SPACER TUBE 2 17 J SELF L. NUT M10X1,25 H11 WS / C * NEW PART X AS REQUIRED 3
6 HANDLEBAR, CONTROLS HANDLEBAR THROTTLE GRIP CPL FIXED GRIP START-EMERGENCY STOP SWITCH SWITCH MIRROR R/S MIRROR L/S THROTTLE CABLE CLUTCH CABLE PROTECTION CAP THROTTLE CABLE CLUTCH LEVER CPL CLUTCH SWITCH / C * NEW PART X AS REQUIRED 4
7 FRAME FRAME FOOTR. BRACKET FRONT R/S FOOTREST BRACKET FRONT L/S FOOTREST FRONT R/S CPL FOOTREST FRONT L/S CPL FOOTREST BRACKET REAR R/S FOOTREST BRACKET REAR L/S ROOTREST REAR R/S CPL FOOTREST REAR L/S CPL ENGINE SUPPORT R/S ENGINE SUPPORT L/S TAP FOOTREST BRACKET FRONT CHAIN GUIDE SPACER CHAIN GUIDE FLANGED NUT M10X1,25 WS J HH COLLAR SCREW M10X1,25X J HH COLLAR SCREW M10X1,25X J HH COLLAR SCREW M8X110 WS J HH COLLAR SCREW M8X16 SW J HH COLLAR SCREW M8X105 SW J AH SCREW M8X J WASHER 8,2X16X1, BOLT FOR FOOTREST RETURN SPRING FOOTREST 2 26 J O-RING 9X1, J WASHER M J PIN 25X1,8MM ENGAGE PANEL FOOTREST ENGAGE PANEL FOOTREST PLAIN WASHER 6,4X12X J S CAP SCREW M6X10 SS / C * NEW PART X AS REQUIRED 5
8 SIDE / CENTER STAND SIDE STAND SIDE STAND BRACKET SCREW F. SIDE STAND MAGNET HOLDER SPRING FOR SIDE STAND 1 6 J HH COLLAR SCREW M5X13 SW8 2 7 J SELF L. NUT M10X1,25 H11 WS J S HH COLLAR SCREW M10X1X25 SS SIDE STAND SWITCH / C * NEW PART X AS REQUIRED 6
9 SHOCK ABSORBER MONOSHOCK CPL SPRING MONOSHOCK 1 3 J AH SCREW M10x1,25X PLAIN WASHER 10,2X20X3MM NUT FLANGED M10X1,25 WS BUMP STOP MONOSHOCK / C * NEW PART X AS REQUIRED 7
10 SWING ARM SWING ARM CPL CHAIN SLID. GUARD SPLASH PROTECTOR CHAIN GUARD CPL SWING ARM BOLT L=298MM FLANGED NUT M14X1,5 1 7 J HH COLLAR SCREW M6X8 SW BUCKET BOLT HEX M10X1,25X50 WS NUT FLANGED M10X1,25 WS HEXAGONAL WASHER ADJUSTING RING SWING ARM OIL SEAL RING 25X32X STOP DISK 22.2X31.7X BUCKET FOR SHAFT SEAL RING IGUS SLIDE BEARING BUSHING SLEEVE 15.1X20X BRAKE HOSE GUIDE 2 19 J HH COLLAR SCREW M5X13 SW / C * NEW PART X AS REQUIRED 8
11 EXHAUST SYSTEM SILENCER CPL EXHAUST PIPE A CPL HEAT SHIELD CPL EXHAUST PIPE FLANGE GASKET LAMBDA SENSOR CLAMP CPL SEAL RING EXHAUST PIPE A MOUNTING TUBE ED DAMPING ELEMENT FLANGED NUT M10X1,25 WS J HH COLLAR SCREW M8X110 SW12 1 JG od. LAD MANIFOLD GASKET RUBBER CAP 2 14 J HH COLLAR SCREW M6X14 SW J HH COLLAR SCREW M6X25 SW COLLAR BUSHING / C * NEW PART X AS REQUIRED 9
12 AIR FILTER FILTER BOX CPL AIRFILTER TOP PART CPL AIR INTAKE FRAME F. AIR FILTER TOP PART AIRFILTER ENGINE BREATHER TUBE DRAINAGEHOSE PLUG DRAINAGE HOSE CLAMP HOSE CLAMP HOSE CLAMP RUBBER GROMMET 3 13 J HH COLLAR SCREW M6X8 SW CROSS PAN SCREW M6X J HH COLLAR SCREW M6X12 SW / C * NEW PART X AS REQUIRED 10
13 TANK, SEAT, COVER FUELTANK CPL TANK CAP CUP CAP WITH GASKET COVER FUEL TANK TOP ORANGE COVER FUEL TANK R/S BLACK MAT COVER FUEL TANK L/S BLACK MAT SEAT PASSENGER SEAT SEAT UNLOCK SOZIUS MOUNTING BRACKET R/S -SEAT MOUNTING BRACKET L/S -SEAT TANK REST RUBBER 2 14 J AH SCREW M5X J HH COLLAR SCREW M6X40 SW J SHIM 7X22X2 MM GROMMET TOP COVER 2 18 J HH COLLAR SCREW M6X25 SW SLEEVE TANK MOUNTING GROMMET TANK MOUNTING SPECIAL SCREW CLIP NUT M J SHIM PVC 5,3X11,5X1, J CHEESE-HEAD SCREW M5X TANK RUBBER PAD SMALL L/S TANK RUBBER PAD SMALL R/S TANK RUBBER PAD LARGE L/S TANK RUBBER PAD LARGE R/S SEAT RUBBER SEATRUBBER REAR SPECIAL SCREW M6X COLLAR BUSHING SEAT BRACKET RUBBER SLEEVE 2 35 J HH COLLAR SCREW M6X20 SW TUBE DRAIN CUP CAP CLAMP / C * NEW PART X AS REQUIRED 11
14 FUEL PUMP FUEL PUMP FUEL FILTER FUEL HOSE R FUEL HOSE SHORT FUELTANK HOSE LONG CLAMP 10MM WASHER 5,2X14X2MM 6 8 J HH COLLAR SCREW M5X12 SW GASKET F. FUEL PUMP / C * NEW PART X AS REQUIRED 12
15 MASK, FENDERS FRONT FENDER BLACK WIND SHIELD MASK SPOILER L/S ORANGE MASK SPOILER R/S ORANGE FRONTSPOILER LOWER PART CPL FRONT SPOILER TOP PART SIDE COVER L/S TOP SIDE COVER R/S TOP SIDE COVER BOTTOM L/S SIDE COVER BOTTOM R/S REAR END LOWER PART GRIP L/S CPL GRIP R/S CPL NUMBER PLATE SUPPORT BUSHING FRONT FENDER 4 16 J AH SCREW M6X J AH SCREW M5X WASHER FOR WINDSHIELD WELL NUT M5 L J SELF TAPPING SCREW K50X12 T J AH SCREW M6X J PLAIN WASHER 6,5X13X GROMMET BELLY PAN SPECIAL SCREW BELLY PAN BRACKET R/S BELLY PAN BRACKET L/S BELLY PAN 1 27 J HH COLLAR SCREW M6X J HH COLLAR SCREW M6X60 SW J HH COLLAR SCREW M6X18 SW J HH COLLAR SCREW M6X14 SW J CROSS PAN SCREW 4X12 PH J WASHER 4,5X12X1MM CLIP NUT M J CHEESE-HEAD SCREW M5X SPECIAL SCREW M6X12,5 WS / C * NEW PART X AS REQUIRED 13
16 MASK, FENDERS 37 J AH SCREW M8X / C * NEW PART X AS REQUIRED 14
17 DECAL DECALSET 125 DUKE / C * NEW PART X AS REQUIRED 15
18 FRONT WHEEL FRONT WHEEL CPL WAVE BRAKE DISC FRONT 1 3 J SHAFT SEAL RING 22X35X8 2 4 J BALL BEARING BEARING SPACER TUBE FRONT AXLE FRONT D=15MM SPACER BUSHING FRONT WHEEL AXLESCREW M SPECIAL SCREW M8X30 SELF LOCK VALVE CPL SUPPORT / C * NEW PART X AS REQUIRED 16
19 REAR WHEEL REAR WHEEL CPL. 4.00X DAMPING RUBBER CPL COLLAR NUT WHEEL SPINDLE REAR WASHER 15,2X30X2MM CHAIN TENSIONER R/S SPACER BUSHING REAR WHEEL R/S WAVE BRAKE DISC REAR SPECIAL SCREW M8X25 SELF LOCK J SHAFT SEAL RING 26X42X J BALL BEARING BEARING SPACER TUBE REAR 1 13 J BALL BEARING VALVE CPL SPACER BUSHING KRT INSIDE DAMPING RUBBER DAMPING RUBBER STUD M SPROCKET 45 T J BALL BEARING 6005 RS 1 21 J SHAFT SEAL RING 30X47X TWIST LOCK WASHER FLANGED NUT M10X1,25 H6 WS AXLE REAR CPL SUPPORT / C * NEW PART X AS REQUIRED 17
20 WIRING HARNESS WIRING HARNESS DC HORN 1 3 J WASHER 8,2X16X1,5 1 4 J HH COLLAR SCREW M8X20 SW INTEGRAL UNIT RELAY ROLL OVER SENSOR BRACKET ROLL OVER SENSOR 1 9 J HH COLLAR SCREW M6X10 SW J HH COLLAR SCREW M5X13 SW VOLTAGE REGULATOR BRACKET VOLTAGE REGULATOR 1 13 J HH COLLAR SCREW M6X25 SW THROTTLE CABEL GUIDANCE GROUND CABLE FUSE 10A FUSE 15A FUSE 30A BATTERY GROUND CABLE STARTER CABLE STARTER RELAY / C * NEW PART X AS REQUIRED 18
21 BRAKE SYSTEM FRONT HAND BRAKE CYLINDER CPL HAND BRAKE LEVER BRAKEHOSE FRONT BRAKE CALIPER RADIAL BRAKE PADS FRONT BLEEDER SCREW BOLT F. BRAKE PADS SPRING CLIP COPPER GASKET BANJO SCREW 2 11 J S HH COLLAR SCREW M8X1X50 SW12SS / C * NEW PART X AS REQUIRED 19
22 BRAKE SYSTEM REAR BRAKE CALIPER REAR CPL BRAKE CALIPER SUPPORT REAR REAR BRAKE PADS BRAKE HOSE REAR BRAKE LIGHT SWITCH REAR REAR BRAKE CYLINDER CPL HOSE F. RESERVOIR BRAKE FLUID RESERVOIR CPL BLEEDER SCREW COPPER GASKET BANJO SCREW 1 12 J HH COLLAR SCREW M6X12 SW FOOT BRAKE LEVER CPL RUBBER FOR BRAKE PEDAL 1 17 J S HH COLLAR SCREW M8X30 SS SW SPACER SLEEVE IGUS BUSH BEARING SPRING FOOT BRAKE LEVER 1 21 J HH COLLAR SCREW M6X20 SW J HEXAGON NUT M PIN 1 24 J PLAIN WASHER 6,5X13X J PIN 2X15MM / C * NEW PART X AS REQUIRED 20
23 LIGHTING SYSTEM HEAD LIGHT REAR LIGHT LED LICENSE PLATE ILLUMINATION MASK BRACKET FLASHER CPL. RE. R/S FR. L/S FLASHER CPL. RE. L/S FR. R/S HEAD LIGHT COVER REAR CPL FLANGED BOLT M10X1, RIVET SNAP 4 10 J SELF TAPPING SCREW K50X12 T J CHEESE-HEAD SCREW M5X J CROSS PAN SCREW 4X12 PH 2 13 J HH COLLAR SCREW M6X16 SW PLAIN WASHER HINGE JOINT HEADL.-COVER GROMMET MASK CARR. PIVOT BKT 2 17 J SAFETY BOLT 8X1, SEC. CLIP MASK CARR. PIVOT BKT / C * NEW PART X AS REQUIRED 21
24 INSTRUMENTS / LOCK SYSTEM SPEEDOMETER SPEEDOMETER SUPPORT BRACKET F. SPEEDOM.CONN RUB. STRAP F. BKT SPEEDOM.CONN GROMMET DASHBOARD PLAIN WASHER 3 7 J SELF TAPPING SCREW K50X12 T J AH SCREW M6X SPECIAL WASHER COLLAR BUSHING SPEEDOMETER SENSOR PAN CROSS SCREW M IGNITION LOCK 1 14 J HH COLLAR SCREW M6X16 SW TANK CAP SEAT LOCK BRACKET SEAT LOCK / C * NEW PART X AS REQUIRED 22
25 ACCESSORIES KIT BAG FOR INSTRUCTION MANUAL WASHER DIN9021-A 6, HH COLLAR SCREW M6X15 TX WASHER DIN0125-A 5, OVAL HEAD SCREW DIN0966-M 5X SELF LOCKING NUT DIN0985-M SELF LOCK. NUT DIN0985-M DOCUMENTS BAG KTM BALLPOINT PEN ORANGE CUSTOMER WELCOME LETTER WASHER 6MM REFLECTOR RED LC4 ' BRACKET FOR REFLECTOR LICENCE FITTING EN OWNERS MANUAL 125 DUKE / C * NEW PART X AS REQUIRED 23
26 NOTICE
27
28 KTM Group Partner KTM-Sportmotorcycle AG A-5230 Mattighofen *3CF8003K4EN* 3CF8003K4EN Art.Nr.: 3CF8003K4EN 3/2011
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