CutMaster Major External Replacement Parts

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1 CutMaster Major External Replacement Parts Item # Qty Description Catalog # Cover with labels 9-08 Base Enclosure Assembly 9-08 Tube, roll handle 9-0 Front Panel 9-07 Rear Panel 9-00 Art # A-080 Illustration may vary slightly from unit. PARTS LIST 6- Manual 0-980

2 6.0 Front Panel Replacement Parts cutmaster 8 Item# Qty Description Ref. Catalog # Output Current Control and Function Control Knobs 9-87 Toggle - On/Off Switch SW Work Cable with Clamp, 0 Ft / 6. m 9-08 Art # A-08 Illustration may vary slightly from unit. Manual PARTS LIST

3 CutMaster Left Side Replacement Parts Item # Qty Description Ref Catalog # Main PCB Assembly 9-0 Logic PCB 9-007* Center Chassis Molded Plastic 9-00 Fan, 9-00 Transformer, Main Inductor, Output 9-00 Not Shown: Power Cable Strain Relief, for all units 9-0 Input Power Cable 0 V with plug, Input Power Cable 60/600V 9-89 Hi/Lo voltage selection switch 9-00 : *9-007 Logic PCB, If the serial number of the power supply is prior to #00787 then kit number 9-00 will be needed to replace not only the Logic PCB (9-007) but the regulator (9-0) as well. Another way to tell if the kit is needed is to see if the regulator has a small diameter tube coming out of the bottom fitting. If there is a transducer and wire harness instead of the tube, the kit is not needed. 6 Art # A-08 Illustration may vary slightly from unit. PARTS LIST 6- Manual 0-980

4 6.07 Right Side Replacement Parts cutmaster 8 Item # Qty Description Ref Catalog # Contactor, Pole Solenoid, V 9-0 Spare Parts Box 7-67 Spare Parts Box Cover 7-66 Console Quick Disconnect Regulator, with knob and mounting nut 9-0* 7 Assembly, PCB, Input Capacitors Filter, Auto Drain 9-06 : *9-0 regulator, If the serial number of the power supply is prior to #00787 then kit number 9-00 will be needed to replace not only the regulator (9-0) but the logic PCB as well. Another way to tell if the kit is needed is to see if the regulator has a small diameter tube coming out of the bottom fitting. If there is a transducer and wire harness instead of the tube, the kit is not needed Art # A-08 Illustration may vary slightly from unit. Manual PARTS LIST

5 CutMaster Options and Accessories Qty Description Catalog # Single - Stage Filter Kit (includes Filter & Hose) Replacement Filter Body Replacement Filter Hose (not shown) 9-77 Replacement Filter Element 9-77 Two - Stage Filter Kit (includes Hose & Mounting Screws Bracket, Filter Mounting (not shown) Two - Stage Air Filter Assembly 9-77 First Stage Cartridge 9-0 Second Stage Cartridge 9-0 Extended Work Cable ( 0 ft /. m ) with Clamp 9-89 Multi - Purpose Cart Automation Interface Kit 9-80 ' / 7.6 m CNC Cable for Automation Interface Kit 9-8 0' /. m CNC Cable for Automation Interface Kit 9-8 Nylon Dust Cover Housing Filter Element (Cat. No. 9-77) Spring O-ring (Cat. No. 9-77) Cover Barbed Fitting Assembled Filter Art # A-076 First & Second Stage Cartridges (as marked) Art # A-09 Optional Single - Stage Filter Kit Optional Two - Stage Filter Kit PARTS LIST 6-6 Manual 0-980

6 6.09 Replacement Parts for Hand Torch cutmaster 8 Item # Qty Description Catalog # Torch Handle Replacement Kit (includes items No. & ) Trigger Assembly Replacement Kit 9-70 Handle Screw Kit ( each, 6- x / cap screw, and wrench) Torch Head Assembly Replacement Kit (includes items No. & 6) 9-89 Large O - Ring Small O - Ring Leads Assemblies with ATC connectors (includes switch assemblies) SL60, 0 - foot Leads Assembly with ATC connector -78 SL60, 0 - foot Leads Assembly with ATC connector -78 SL00, 0 - foot Leads Assembly with ATC connector -786 SL00, 0 - foot Leads Assembly with ATC connector Switch Kit Torch Control Cable Adapter (includes item # ) 7-7 Through - Hole Protector Art # A-0799 Manual PARTS LIST

7 CutMaster Replacement Parts - for Mechanized Torches with Unshielded Leads Item No. Qty Description Catalog No. Torch Head Assembly without leads (includes items,, and ) 9-80 Large O - Ring 8-87 Small O - Ring 8-86 PIP Switch Kit Unshielded Mechanized Leads Assemblies with ATC connectors - foot /. m Leads Assembly with ATC connector foot /.0 m Leads Assembly with ATC connector foot / 7.6 m Leads Assembly with ATC connector foot /. m Leads Assembly with ATC connector / 79 mm Rack / 79 mm Mounting Tube End Cap Assembly Body, Mounting, Pinch Block 9-0 Pin, Mounting, Pinch Block 9- Torch Holder Sleeve PIP Plunger and Return Spring Kit 9-70 Pinion Assembly (Not shown) 7-87 / 6 mm Positioning Tube (Not shown) 9-70 * Does not include Control Cable Adapter or Through - Hole Protector. PARTS LIST 6-8 Manual 0-980

8 cutmaster A-0799 Manual PARTS LIST

9 CutMaster 8 6. Torch Consumable Parts Manual and Mechanized Torches DRAG TIP Tips: 9-87 Cap, Deflector 9-8 0A 0A A A A 9-8 DRAG SHIELD Tip: Cup O-Ring No Cap, Drag 0A 9-8 Cap, Deflector 9-8 0A STANDOFF Cup 9-88 Standoff Guide A DRAG SHIELD Tips: 9-87 O-Ring No Cap, Drag 0-60A 9-8 Cap, Deflector 9-8 Start Cartridge A A 9-80 STANDOFF Cup 9-88 Standoff Guide 9-88 Electrode A DRAG SHIELD Tips: O-Ring No Cap, Drag 70-00A 9-86 Cap, Deflector 9-8 Art # A-0806_AB 0-0A GOUGING 70A A /00A 9-8 0A 9-8 STANDOFF Tips: Tip Gouging A 9-8 (0 Amps Max.) Tip Gouging B 9-86 (0-00 Amps) Tip Gouging C 9-87 (60-0 Amps) Tip Gouging D 9-88 (60-0 Amps) Tip Gouging E 9-8 (60-0 Amps) Cup Standoff Guide 9-88 Cap, Gouging 9-8 CutMaster uses 60A and less CutMaster 8 uses 80A and less CutMaster 0 uses 00A and less CutMaster uses 0A and less PARTS LIST 6-0 Manual 0-980

CutMaster 102. 6.04 Major External Replacement Parts

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