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1 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 1 of 20 Accessories & Tools

2 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 2 of 20 Accessories & Tools Adaptor - Exhaust Tool - Clutch Holding Kit - Pressure Test Coupling-Hose Kit - Piston Tool Scrench Key - Socket 1/8" Key - Socket 3/32" Key - Socket 5/32" Metal Lube Gun (reusable) Plastic Lube Gun (disposable) McCulloch 2 - Cycle Custom Lubricant (Case of 48-6oz. Cans) McCulloch 2 - Cycle Custom Lubricant (Case of 6-1 Gal. Bottles) Bar and Chain Oil (Case of 12-1 Qt. Bottles) Bar and Chain Oil (Case of 6-1 Gal. Bottles) Scrench - 13mm x 5/8

3 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 3 of 20 Bar/Chain/Chain Sharpening Tools

4 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 4 of 20 Bar/Chain/Chain Sharpening Tools " Speed Mac Bar Replacement - Sprocket Tip SPR370GX Chain 60 CL " Speed Mac Bar Replacement - Sprocket Tip SPR370GX Chain 60 CL " Speed Mac Bar Replacement - Sprocket Tip SPR370GX Chain 71 CL " Speed Mac Bar Replacement - Sprocket tip SPR370GX Chain 71 CL " Speed Mac Bar Replacement - Sprocket Tip SPR370GX Chain 81 CL " Speed Mac Bar Replacement - Sprocket Tip SPR370GX Chain 81 CL " Speed Mac Bar Replacement - Sprocket Tip SPR370GX Chain 92 CL " Speed Mac Bar Replacement - Sprocket Tip SPR370GX Chain 92 CL " Mac 10 Bar SPR370GX Chain 93 CL " Speed Mac Bar Replacement - Sprocket Tip SPR370GX Chain 106 CL " Speed Mac Bar Replacement - Sprocket Tip SPR370GX Chain 106 CL File Plate Sharpening Tools for GX Chain /32" (5.5mm) Round File Sharpening Tools for GX Chain /32" (5.5mm) Round File Sharpening Tools for GX Chain " Mac 10 Bar PM370G Chain 71 CL " Speed Mac Bar Replacement - Sprocket Tip PM370G Chain 81 CL " Mac 10 Bar PM370G Chain 93 CL /32" (5.5mm) Round File Sharpening Tools for G Chain /32" (5.5mm) Round File Sharpening Tools for G Chain

5 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 5 of 20 Carburetor Assembly (SDC 38A)

6 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 6 of 20 Carburetor Assembly (SDC 38A) Carburetor Asy (SDC 38A) Screw - Pump Cover Cover - Pump 3 1 Gasket - Cover 4 1 Diaphragm - Check Valve 5 1 Diaphragm - Fuel Pump Screw - Plate Plate - Throttle Clip - Shaft 9 1 Shaft Asy - Throttle Spring - Throttle Return 11 1 Plate - Choke 12 1 Shaft Asy - Choke 13 1 Ball - Choke Friction Spring - Choke Friction Needle - High Speed 16 1 Needle - Idle 17 2 Spring - Needle Screw - Diaphragm 19 1 Cover - Diaphragm 20 1 Diaphragm - Metering 21 1 Gasket - Diaphragm 22 1 Screw - Lever Pin 23 1 Pin - Lever 24 1 Lever - Inlet 25 1 Spring - Lever 26 1 Valve - Needle 27 1 Plug - 3/ Plug - 5/ Kit - Valve & Seal Asy 30 1 Screen - Fuel 31 1 Screw - Idle Adj Spring - Idle Screw Minor Repair Kit Gasket Set

7 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 7 of 20 Carburetor Assembly (Zama C-2 & C-3)

8 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 8 of 20 Carburetor Assembly (Zama C-2 & C-3) Carburetor Asy (Zama C-2) 1 Carburetor Asy (Zama C-3) Not available separately. 1 4 Screw - Pump Cover Not available separately. 2 1 Cover - Fuel Pump Not available separately. 3 1 Diaphragm - Fuel Pump Not available separately. 4 1 Screen - Filter Not available separately. 5 2 Screw - Choke Plate Not available separately. 6 1 Plate - Choke Not available separately. 7 1 Shaft Asy - Choke Not available separately. 8 1 Spring - Choke Shaft Not available separately. 9 1 Ball - Friction Not available separately Plate - Throttle Not available separately Shaft Asy - Throttle Not available separately Spring - Throttle Return Not available separately Ring - "E" Not available separately. 14A 1 Needle - High Speed (For Zama C-3) Not available separately. 14B 1 Needle - High Speed (For Zama C-2) Not available separately Needle - Low Speed Not available separately Spring - Needle Not available separately Screw - Diaphraqm Cover Not available separately Cover - Diaphragm Not available separately Diaphragm Asy - Metering Not available separately Gasket - Main Not available separately Screw - Lever Not available separately Lever - Inlet Not available separately Pin - Lever Not available separately Spring - Lever Not available separately Valve - Inlet Not available separately Jet - Main Not available separately Plug - Welch Not available separately Major Repair Kit Gasket Kit Needle Kit

9 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 9 of 20 Chain Brake Assembly

10 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 10 of 20 Chain Brake Assembly BRAKE ASSEMBLY - CHAIN Screw - Pan Hd x 1/ Washer - Special Lever Assembly Pin Asy - Roller Spring - Brake Kit - Latch/Pivot Latch Pivot - Latch Band - Brake Pin - Band Anchor Housing - Brake Screw - Bar Adjusting Washer - # Nut - Hx Washer -# Nut - Hx Pin - Lever Pivot Washer - Thrust

11 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 11 of 20 Fan Housing & Starter Assembly

12 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 12 of 20 Fan Housing & Starter Assembly Fan Housing/Starter Assembly Screw - Oval HD 8.32 x 1.12 (35-40 in. lb. torque Cover - Starter Rope - Starter Screw - Hex HD x.50 (55-60 in. lb. torque) Pin - Roll Drum - Starter Spring - Rewind Shield - Spring Shaft - Starter Kit - Fan Housing/Guard Guard - Sawdust Insert - Starter Handle - Starter

13 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 13 of 20 Fuel Tank Assembly

14 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 14 of 20 Fuel Tank Assembly Screw - Hx Hd x (55-60 in. lb. torque) Washer Bracket - Air Cleaner 4 1 Carburetor Asy See "Carburetor Assembly (SDC 38A)" illustration and parts list; See "Carburetor Assembly (Zama C-2 & Zama C-3)" illustration and parts list Gasket - Carburetor Boot - Carburetor Needles Boot - Carburetor Needles Hose Assembly - Fuel Pickup Asy - Fuel Spring - Fuel Hose Screw - Idle Adjustment Rod - Oiler Pin - Roll 3/32 x 9/ Button - Oiler Button - Choke Rod - Choke Boot - Control Rod Snubber - Rod Screw - Fil Hd 8-18 x Wire Asy - Stop Switch Contact - Switch Base - Switch Button - Switch Tank Asy - Fuel Insert - Handle Grip Rod - Throttle Pin - Roll 1/8 x 7/ Spring - Trigger Release Release Asy - Trigger Screw - Pan Hd 4-40 x Pin - Roll 3/16 x 15/ Spring - Trigger Trigger - Throttle

15 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 15 of 20 General Assembly

16 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 16 of 20 General Assembly Nut - M8 Hx Flange 2 1 CHAIN BRAKE Asy See "Chain Brake Assembly" illustration and parts list Plate - Bar Protector 4 1 Chain Assembly See "Bar/Chain/Chain Sharpening Tools" parts list. 5 1 Bar Assembly See "Bar/Chain/Chain Sharpening Tools" parts list Nut - Hx 3/8-24 (L.H.) ( in. lb. torque) Clutch Assembly Rotor Clutch Kit - Clutch Shoe Spring - Clutch Retainer - Clutch Spring Kit - Drum & Sprocket (7 T.375P) Sprocket - 7T.375 Pitch Washer - Sprocket Bearing - Needle Shield - Sawdust Screw - Frame Brace (55-60 in.lb.torque) Screw - Hx Hd 1/4-20 x 1.50 ( in. lb. torque) Lockwasher - 1/ Clamp - Frame Screw - Pn Hd x 3/4 (55-60 in. lb. torque) Screw - Hx Hd x 1.5O (55-60 in. lb. torque) Clamp - Frame Nut - Hx Lock (55-60 in. lb. torque) Wire Asy - Ground Clamp - Bottom Clamp - Top Clamp - Top Screw - Shoulder ( in. lb. torque) Screw - Hx Hd 1/4-20 x 2 ( in. lb. torque) Washer - Plain Hub - Mount Grommet Mount Mount Washer - 1/ Frame & Grip Asy Frame & Grip Asy Brace - Frame Grommet - Frame Brace Washer Bumper - Lower Screw - Pn Hd x.50 (55-60 in.lb. torque) Nut - Hx Lock (55-60 in.lb. torque) Shield - Frame Brace Cover Asy - Air Cleaner Ring - Retaining Knob - Cover 45 1 Plate - Name Not available separately Instruction Plate Filter - Air

17 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 17 of 20 General Assembly Screw - Pan Hd x.50 (40-45 in. lb. torque) Screw - Special (35-40 in. lb. torque) Screw - Hx Hd x.50 (40-45 in. lb. torque) Lockplate Hsg 52 1 Fan Hsg/Starter Assemblies See "Fan Housing & Starter Assembly" illustration and parts list Cap Asy - Fuel W/Retainer Gasket Screw - Hx Hd x.50 (55-60 in. lb. torque) Screw - Hx Hd 1/4-20 x 5/8 ( in. lb. torque) Lockwasher - 1/ Washer - 1/ Screw - Pn Hd 8-32 x.312 (15-20 in. lb. torque) 60 1 Fuel Tank Asy See "Fuel Tank Assembly" illustration and parts list Clamp - Hose Line - Pulse Spring - Hose 64 1 Powerhead See "Powerhead Assembly" illustration and parts list Spike Screw - Hx Hd x.625 (55-60 in. lb. torque) Washer - Special Nut - Hx Lock (55-60 in. lb. torque) Label - Safety Part numbers listed in this I.P.L. which were not in the previous I.P.L. covering these saws.

18 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 18 of 20 Powerhead Assembly

19 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 19 of 20 Powerhead Assembly Screw - Special ( in. lb. torque) Plate - Lock Mount - Rear Mount - Rear Insulator - Rear Mount Clamp Assembly - Boot Boot - Port Screw - Pn Hd x.50 (55-60 in. lb. torque) Washer - # Washer - Insulator Shroud - Rear Screw - Pn Hd x.75 (55-60 in. lb. torque) Washer - Lock # Shroud - Upper Insulator - Inlet Gasket - Insulator Nut - Hx 3/8-24 ( in. lb. torque) Flywheel Assembly Screw - Pawl Pawl - Starter Washer - Pawl Spring - Pawl Key - Woodruff Screw - Hx Hd x.88 (55-60 in. lb. torque) Washer - # Stud - Special (55-60 in. lb. torque) Wire Asy - Ground Ignition Asy - Electronic ( Lamination Air Gap) Wire Asy - Spark Plug Connector Boot Grommet Screw - Pn Hd x 2.62 (35-40 in. lb. torque) Washer - Sealing Cover - Oil Tank Gasket - Cover Nut - Hx 1/4-20 ( in. lb. torque) Washer - 1/ Bumper - Front Mount - Front Mount - Front Cap - Oil Tank Ring - "O" Washer - # Pump Assembly - Oiler Screw - Fil x.88 (25-30 in. lb. torque) Sleeve Kit - Oil Pump Clip Seal - Pulse Pump Piston Assembly - Oiler Ring - "O" Ring - Piston Spring - Piston Sleeve - Adjustment

20 PROMAC 800 CHAIN SAW 08/80 to 05/85 IPL Page 20 of 20 Powerhead Assembly Pad - Oil Pump Screw - Hx Hd 8-32 x Spring - Outlet Valve 56 1 Ball - Outlet Valve Plug - Spark CS42T AC (120 in. lb. torque/.025 Gap) Plug - Spark RDJ6 (120 in. lb. torque/.025 Gap) Muffler Asy Screen/Cap Asy - S/Arrestor Strap - Muffler Nut - Hex Lock (40-45 in. lb. torque) Screw - Muffler Strap ( in. lb. torque) Screw - Skt Hd x.62 (65-75 in. lb. torque) Screw - Skt Hd x.88 (65-75 in. lb. torque) Gasket - Muffler Spacer Screw - Hx Hd 8-32 x 3/4 (35-40 in. lb. torque) Screw - Hx Hd 8-32 x 1 (35-40 in. lb. torque) Screw - Hx Hd 8-32 x 1.5 (35-40 in. lb. torque) Screw x 1.75 (70-75 in. lb. torque) Cylinder/C'Case/Piston Asy "B" Washer - Sealing Bolt - Bar Nipple - Pulse Line Pin - Dowel Piston Assembly "A" Piston Assembly "B" Piston Assembly "C" Ring Set - Piston Bearing - Needle Screw - Pn Hd 8-32 x.532 (15-20 in. lb. torque) Washer - # Housing - Pump Cap - Housing Plunger - Pump Ring - "O" Spring - Pump Gasket - Pump Valve - Pump Hose - Oil Screen - Hose Nut - Hex 8-32 (15-20 in. lb. torque) Pin - Piston Rod Asy - Connecting Screw - Special (65-70 in. lb. torque) Roller (set of 22) Seal - Oil Ring - Snap Bearing - Ball Insert/Bearing Assy Bearing - Needle Seal - Oil Crankshaft Valve - Compression Release ( in. lbs. torque)

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