PARTS MANUAL EH035V ENGINE. Models. PUB-EP Rev. 09/04

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1 PARTS MANUAL Models EH035V ENGINE PUB-EP Rev. 09/04

2 940 Lively Blvd. Wood Dale, IL Phone: Fax: Copyright 2004 Robin America, Inc.

3 HOW TO USE THIS MANUAL Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifi cations. Each specifi cation will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other signifi cant difference. In order the identify the correct service part number, it is important to confi rm the specifi cation and code numbers for your engine. The specifi cation and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E H X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) EH035V

4 MANUAL LAYOUT SECTION NAME Parts are broadly classifi ed according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No The part is used in the products with CODE No. of 2101 and after this number The part is used in the products with CODE No. of 2100 and before this number. EH035V

5 GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT, PISTON GROUP... 8 INTAKE and EXHAUST GROUP COOLING and STARTING GROUP FUEL, LUBRICANT GROUP ELECTRIC DEVICE GROUP CLUTCH GROUP ACCESSORY GROUP INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY...ASSEMBLY CP...COMPLETE EX...EXPORT (from Japan) FIG...FIGURE FR...FRONT "...INCH INCL....INCLUDE ~L...LITER L=...LENGTH (in. mm) L.H. (LH)...LEFT-HAND SIDE MECH...MECHANICAL NO (NON)...NONE OPT...OPTIONAL O.S....OVER SIZE SYMBOL DESCRIPTION P=...PITCH (in mm) P.T.O. (PTO)...POWER TAKE OFF REF...REFERENCE R.H. (RH)...RIGHT HAND SIDE RR....REAR STD....STANDARD SW...SWITCH T=...THICKNESS (in mm) UN...UNIT U.S...UNDER SIZE ~V...VOLTAGE ~W...WATT W/...WITH W/O...WITHOUT EH035V

6 SECTION 1 CRANKCASE GROUP FIG. 100 EH035V

7 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CYLINDER BLOCK SET ROCKER COVER GASKET, rocker cover CAMGEAR COVER GASKET, camgear cover CHECK VALVE LEAD VALVE RETAINER PLATE OIL CASE GASKET, case OIL TUBE OIL WEIGHT BLOWER HOUSING SOCKET HEAD BOLT SCREW, panhead GASKET, fi ber SOCKET HEAD BOLT SCREW AY SOCKET HEAD BOLT SOCKET HEAD BOLT OIL GAUGE GASKET SPARK PLUG EH035V

8 SECTION 2 CRANKSHAFT, PISTON GROUP FIG. 200 EH035V

9 SECTION 2 CRANKSHAFT, PISTON GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CRANKSHAFT OIL SEAL, L OIL SEAL, S CLIP NEEDLE ROLLER BEARING PISTON PISTON RING SET CLIP PISTON PIN EH035V

10 SECTION 3 CAMSHAFT GROUP FIG. 300 EH035V

11 SECTION 3 CAMSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG SPACER CAMLIFTER CAMGEAR AY CAMGEAR SHAFT CAMLIFTER SHAFT PUSH ROD ROCKER ARM ROCKER SHAFT VALVE SPRING RETAINER SPRING EXHAUST VALVE INTAKE VALVE EH035V

12 SECTION 4 RECOIL STARTER GROUP FIG. 400 EH035V

13 SECTION 4 RECOIL STARTER GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG RECOIL STARTER AY REEL SET SCREW SPIRAL SPRING COLLAR SWING ARM STARTER ROPE STARTER KNOB PULLEY SCREW AY LABEL, model EH035V

14 SECTION 5 MUFFLER & INSULATOR GROUP FIG. 500 EH035V

15 SECTION 5 MUFFLER & INSULATOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG MUFFLER GASKET, muffl er SOCKET HEAD BOLT SPARK ARRESTER INSULATOR NUT GASKET, insulator GASKET, air cleaner ADJUST SCREW NUT SCREW AY EH035V

16 SECTION 6 CARBURETOR GROUP FIG. 600 EH035V

17 SECTION 6 CARBURETOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CARBURETOR PUMP BODY AY AIR PURGE BODY PRIMER PUMP AY PRIMER PUMP AY METERING DIAPHRAGM AY GASKET, metering diaphragm DIAPHRAGM PUMP GASKET, pump JET O RING SPRING RETAINING RING SWIVEL THROTTLE COLLAR SCREW SCREW, pump cover SPRING, pump WASHER INLET SCREEN EH035V

18 SECTION 7 AIR CLEANER GROUP FIG. 700 EH035V

19 SECTION 7 AIR CLEANER GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CLEANER PLATE AY AIR CLEANER PLATE CHECK VALVE CHECK VALVE PLATE, check valve PLATE, separator GASKET, separator CHOKE LEVER O RING O RING BREATHER PIPE AIR CLEANER ELEMENT AIR CLEANER ELEMENT PLATE, choke PLATE GASKET, separator AIR CLEANER COVER PIPE HOSE CLAMP SCREW AY SCREW EH035V

20 SECTION 8 CYLINDER COVER GROUP FIG EH035V

21 SECTION 8 CYLINDER COVER GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CYLINDER COVER SCREW AY EH035V

22 SECTION 9 FUEL TANK GROUP FIG. 900 EH035V

23 SECTION 9 FUEL TANK GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG FUEL TANK FILTER HOSE CLAMP TUBE FUEL TANK CAP PLATE PLATE DAMPER EH035V

24 SECTION 10 FLYWHEEL & CLUTCH GROUP FIG EH035V

25 SECTION 10 FLYWHEEL & CLUTCH GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG IGNITION COIL FLYWHEEL WIRE CP PLUG CAP SPRING, PLUG CAP BOLT AY SCREW CLUTCH SHOE CLUTCH SPRING CLUTCH BOLT WASHER SOCKET HEAD BOLT PLATE SWITCH AY TAPPING SCREW EH035V

26 SECTION 11 CLUTCH CASE GROUP FIG EH035V

27 SECTION 11 CLUTCH CASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG CASE, CLUTCH CASE, CLUTCH PIPE BRACKET PIPE DAMPER CLUTCH DRUM BALL BEARING SPACER SNAP RING, INNER SNAP RING, OUTER SNAP RING, OUTER SOCKET HEAD BOLT SOCKET HEAD BOLT SOCKET HEAD BOLT EH035V

28 SECTION 12 ACCESSORIES GROUP FIG EH035V

29 SECTION 12 ACCESSORIES GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG TOOL OWNERS MANUAL EH035V

30 PRINTED IN THE USA

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