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1 Systems Engineering for Commercial Aircraft A Domain-Specific Adaptation Second Edition SCOTT JACKSON University of Southern California and Burnham Systems Consulting, USA ASHGATE

2 Contents List offigures List of Tables Acknowledgments Acronyms and Abbreviations xvii Symbols Preface xi xiii xv xxiii xxv 1 Introduction Definition of a System Definition of Systems Engineering Historical Background Overview of this Book Roadmap for Applying Systems Engineering to Commercial Aircraft Summary of Themes 6 2 Commercial Aircraft The Commercial Aircraft Industry Levels of SE Application Aircraft Architecture Advanced Technologies on Aircraft Aircraft Manufacturing Processes Trends in Commercial Aviation 19 3 Functional Analysis The SE Life-Cycle Functions Aircraft System-Level Functions Aircraft-Level Functions Functional Aspects of Safety The Cluster Model The Swim Lane Model 42 4 Requirements and Needs Requirements Definition Requirements Types Requirements Development Requirements Sources Requirements Allocation to System Elements 53

3 vi Systems Engineering for Commercial Aircraft 4.6 Derived Requirements The Principle of Top-Down Allocation Requirements Trade-Offs Requirements Categories for Certification Requirement Validation Avoiding Requirement Creep 63 5 Constraints and Specialty Requirements Regulatory Requirements Mass Properties Dimensions Reliability Human Factors Environments Maintainability Design Standards Emitted Noise Emitted Electromagnetic Interference (EMI) Cost Transportability Flexibility and Expansion Permissibility 86 6 Interfaces Functional Interfaces Physical Interfaces External Interfaces Internal Interfaces Operational Interfaces Interface Management The Interface Control Drawing (ICD) Development Fixtures (DFs) The N2 Diagram Interface Requirements Interface Verification 96 7 Synthesis Aircraft Architecture Initial Concept Trade-Off Studies Quality Function Deployment (QFD) Safety Features Introduction of New Technologies Preliminary Design 104

4 Contents vii 8 Top-Level Synthesis The Aircraft System Top-Level Aircraft Sizing Other Top-Level Requirements System Architecture Top-Level Constraints Economic Constraints Top-Level Trade-Offs Subsystem Synthesis Environmental Segment Avionics Segment Electrical Segment Interiors Segment Mechanical Segment Propulsion Segment Auxiliary Segment (ATA 49) Airframe Segment Allocation to Software Subsystem Constraints Certification, Safety, and Software Certification Safety Software Development and Certification Commercial Aviation Safety Team (CAST) Fatality Rate History Verification and Validation The Verification Matrix Traditional SE Verification Verification of Regulatory Requirements Verification of Customer Requirements Verification Sequence System Validation Qualification Systems Engineering Management and Control Management Responsibilities The Chief Systems Engineer (CSE) Integrated Product Development (IPD) Design Reviews Documentation Automated Requirements Tools 177

5 viii Systems Engineering for Commercial Aircraft 12.7 Technical Performance Measurement (TPM) Software Management Supplier Management Configuration Management Integration Planning Adapting Systems Engineering to the Commercial Aircraft Domain Adapting the Process Adapting the SE Process to the Existing Organization Large-Scale System Integration The System of Systems View Outsourcing Complexity and How It Increases Risks Managing the Risks of a Large-Scale System (LSS) Other Large-Scale System (LSS) Principles to Apply to Commercial Aircraft Summary Risk Management Overview of Risk Management Types of Consequences Root Causes of Risks Risk Mitigation Steps Issues Independent Review The Risk Management Process Risk Management Tools Opportunities Challenges for Risk Management Resilience of the Aircraft System The History of Resilience The Definition of Resilience Is Resilience Measureable? Design Rules and Example Solutions Other Rules A Final Word on Interdependency 242 Final Comments 245 The Systems Mindset 245 The Risk Mindset 245 The Resilience Mindset 246 Reference 246

6 Contents ix Appendix I The Mathematics ofreliability Allocation 247 Appendix 2 Example Commercial Specification Outline 251 Appendix 3 Systems Engineering Automated Tools 259 Bibliography 261 Glossary 269 Index 279

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