FERRIS PARTS MANUAL IS4000Z
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- Kristopher White
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1 FERRIS PARTS MANUAL IS000Z Series Zero-Turn Riding Mower Tractor: Model IS000Z/D IS000Z/KAV2 IS000ZKAV2/ Mower Deck: Model 000/ 000/2 Ferris Industries North Main Street Munnsville, NY Rev. No. 0 Rev. Date: /200 TP Z-F
2 Important Note Ferris Industries, Inc. has recently completed a voluntary recall of the IS000Z/D tractor and 000/2 mower deck to upgrade some components to current production standards. The machines involved with this upgrade will need to use different parts groups listed in this manual than what their serial number would designate. There are notations on the parts list pages affected by the upgrade, instructing to use a specific group or parts for replacements. Below is a complete list of models and serial numbers affected by the upgrade. IS000Z/D Tractors: -, 2,,,, 8, 20-22, 2-,, -, 8-, -88, 0-2, 2-2, 2-2, 28-0, 08-, -, -, - 000/2 Mower Decks: -,, -,, 20-22, 2-,, -8, 0-0, 2-, -28, 220-2, 2-2, 2, 2, 28-2, 28, 2, 2-2, 2-22, 2-28, 00-2, 2-, -, -, -, -8, 00, 02, 0, 0-, 8, 20-22, 2-
3 Table of Contents RIDER COMPONENTS Main Frame and Front Suspension Group Floor & Brake Cover Group Seat & Seat Mount Group Fuel Tank & Mount Group Fuel Supply Hose Group Instrument & Control Panel Group Engine & Mount Groups Engine Accessories Group Pump Mount & Drive Group PTO Clutch & Anchor Group Gearbox & Mount Group Motion Control Group-Upper Motion Control Group-Lower Hood, Bumper & Shield Groups Hydraulic Groups Parking Brake Group-Upper Parking Brake Group-Lower Rear Suspension Group Reservoir, Filter, Fuel Pump Mount, Battery & Alarm Group Deck Lift Group Wheels & Tires Group HP Electrical Service Schematics HP Electrical Service Schematics Decals - Brand, Model, Safety & Operation MOWER DECK COMPONENTS Mower Deck - Housing, Covers, Spindles & Blades & Mower Deck - Belt, Pulleys & Idler Arm & 80 Mower Deck - Rollers & Casters Mower Deck - Housing, Covers, Spindles & Blades & 8 2 Mower Deck - Belt, Pulleys & Idler Arm Mower Deck - Rollers & Casters & 2 & 2 Mower Deck - Rear Mount Bars REFERENCE INFORMATION: Torque Specification Chart Inside Back Cover Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
4 Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A, B A, B A, B 28 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP Z-F
5 Main Frame & Front Suspension Group REF NO. PART NO. QTY. DESCRIPTION A 280 MAIN FRAME (hp model - serial no. -2) B MAIN FRAME (hp model - serial no. 2 & up) (2hp model - all) 2 FRONT FRAME A 8 SUSPENSION ARM-RH (hp model - all) (2hp model S/N 2 & up) B 2 SUSPENSION ARM-RH (2hp model S/N -20) A SUSPENSION ARM-LH (hp model - all) (2hp model S/N 2 & up) B 20 SUSPENSION ARM-LH (2hp model S/N -20) 2 2 CAP 2 2 NUT, Hex, Slotted, / PIN, Cotter WASHER, / 2088 BEARING, Tapered Roller 22 2 SEAL, Grease 2 YOKE, Caster CAPSCREW, Hex Hd, /- x 22 8 SEAL, Rod End 220 BALL JOINT, / SPACER, Short 20 NUT, Hex, Jam, / CAPSCREW, Hex Hd, /- x SPACER, Long 228 NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /2-20 x -/ NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /2-20 x -/ 2 00 PLATE, Suspension Arm Support SET SCREW, Square Hd, /2- x 2-/ NUT, Hex, Jam, / SPRING RETAINER SPRING, Suspension CAPSCREW, Hex Hd, -8/ x 2-/2 2 2 WASHER, / MOUNT, Shock SPACER, Lift Plate DAMPENER -00 SPACER 20 NUT, Hex, Side Lock, /8- Footnotes: Ref. No. B used on all IS000Z/KAV2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
6 Floor & Brake Cover Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 8 A, B 2 Hardware for Ref. No. B IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
7 Floor & Brake Cover Group REF NO. PART NO. QTY. DESCRIPTION A 8 FLOOR PAN (IS000Z/D - serial no. -) (IS000Z/KAV2 - serial no. -20) B 0 FLOOR PAN (IS000Z/D - serial no. & up) (IS000Z/KAV2 - serial no. 2 & up) SAFETY WALK 20 2 NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /-8 x 2 WASHER, / 20 BRAKE COVER PANEL 2208 BODY CLIP, / VALVE, Fuel Shut Off 28 2 RUBBER PAD GROMMET 00 2 SPACER SHOULDER BOLT, /8 x /8 Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
8 Seat & Seat Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 2A, 2B 8 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
9 Seat & Seat Mount Group REF NO. PART NO. QTY. DESCRIPTION 220 SEAT, Gray (complete) * CUSHION, Bottom, Gray * 220- CUSHION, Back, Gray * ARM REST, Black * 208- SEAT ADJUSTER RAILS (Set) 2A 2 SEAT MOUNT (IS000Z/D, serial no. -) 2B SEAT MOUNT (IS000Z/D, serial no. & up) SEAT STOP ROD (IS000Z/D, serial no. 2 & up) 200 COLLAR, / Set (IS000Z/D, serial no. 2 & up) CAPSCREW, Hex Hd, /8- x 20 NUT, Hex, Nylon Lock, / NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /2- x -/2 28 WASHER, /2 22 SPRING, Compression 20 NUT, Hex, Jam, /2-2 WASHER 20 NUT, Hex, Nylon Lock, / RUBBER BUMPER SCREW, #-2 x 220 SWITCH,NO/NO (hp model ONLY) * 220 SWITCH, NO/NC (2hp model ONLY) NUT, Hex, # RUBBER BUMPER Footnotes: Ref. No. 2B, & used on all IS000Z/KAV2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
10 Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP Z-F
11 Fuel Tank & Mount Group REF NO. PART NO. QTY. DESCRIPTION FUEL TANK, LH * 2 Filler Neck 2 FUEL TANK, RH * 2 Filler Neck FUEL TANK CAP PLATE, Fuel Tank Mount 2 WASHER, / 20 8 WASHER, Lock, / 20-8 CAPSCREW, Hex Hd, /-8 x / CAPSCREW, Hex Hd, /-8 x BODY CLIP, / RUBBER PAD CAPSCREW, Hex Hd, /8- x WASHER, /8 2 SUPPORT, Fuel Tank NUT, Hex, Serrated Flange, /8- Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
12 Fuel Supply Hose Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart LH Fuel Tank RH Fuel Tank Connect to Fuel Filter 2 Connect to Carburetor HP Model IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
13 Fuel Supply Hose Group REF NO. PART NO. QTY. DESCRIPTION 08-2 HOSE, VALVE, Fuel Shut Off 208 CLAMP, Hose (hp model) * 208 CLAMP, Hose (2hp model) 08-8 HOSE, HOSE, HOSE, WIRE LOOM, WIRE LOOM, 08- WIRE LOOM, * FUEL FILTER 08-2 HOSE, 2 2 * FUEL PUMP 08-2 HOSE, 2 Footnotes: * See you local Briggs & Stratton Dealer for service parts. IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
14 Instrument & Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. A, B IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP Z-F
15 Instrument & Control Panel Group REF NO. PART NO. QTY. DESCRIPTION A 00 CONTROL PANEL-RH B 2 CONTROL PANEL-RH (IS000Z/D, serial no. -2 only) 2 0 HANDLE, Throttle Control 2 CABLE, Throttle Control (hp model) * CABLE, Throttle Control (2hp model) 20 2 NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /-20 x / CABLE, Choke Control (hp model) * 0 CABLE, Choke Control (2hp model) 2280 SWITCH, PTO SWITCH, Ignition, complete (includes Ref -) 228 KEY, Ignition, Molded (set of 2) 220 COVER 22 PLASTIC NUT STEEL NUT 22 WASHER 22-8 SCREW, Allen Head, /-20 x /2 2 GAUGE PANEL 22 GAUGE, Warning, Oil/Temp 228 GAUGE, Water Temperature (hp model only) GAUGE, Voltmeter 2000 HOURMETER HOLE PLUG (2hp model only) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
16 Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Engine Accessories Group IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
17 Engine & Mount Group REF NO. PART NO. QTY. DESCRIPTION 220 ENGINE, Briggs & Stratton, Gas, Model 0 G 2 2 ENGINE MOUNT-RH 20 WASHER, Lock, / 22 CAPSCREW, Hex Hd, M8 x 0mm CAPSCREW, Hex Hd, /8- x 2-/2 2 WASHER, /8 22 CAPSCREW, Hex Hd, M8 x 2mm 8 20 ENGINE MOUNT-LH 22 2 SPACER, Engine Mount 8 HUB & SHAFT ASSEMBLY, complete (includes Ref -) 20 NUT, Hex, Jam, / WASHER, / 80 HUB (serial no. -) * 28 HUB (serial no. & up) 808 STUB SHAFT 22 CAPSCREW, Hex Hd, M8 x 20mm 20-8 CAPSCREW, Hex Hd, /-8 x 22 2 ENGINE MOUNT Rubber, #0 (serial no. -) * ENGINE MOUNT Rubber, #2 (serial no. & up) ENGINE MOUNT, Rubber, #0 (serial no. -) * 22 2 ENGINE MOUNT, Rubber, #0 (serial no. & up) 2 ENGINE MOUNT RAIL-LH NUT, Hex, Serrated Flange, / WASHER, Iso Mount NUT, Hex, Nylon Lock, /8-2 2 ENGINE MOUNT RAIL-RH WASHER, / CAPSCREW, Hex Hd, /2-20 x -/ WASHER, /2 2 MOUNT, Engine NUT, Hex, Nylon Lock, /2-20 IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Engine & Mount Group listed on page &. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: Ref. No used on serial no. & up IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) TP Z-F
18 Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Engine Accessories Group IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
19 Engine & Mount Group REF NO. PART NO. QTY. DESCRIPTION 220 ENGINE, Briggs & Stratton Gas, Model 0 G 2 08 ENGINE MOUNT-RH 20 WASHER, Lock, / 22 CAPSCREW, Hex Hd, M8 x 0mm CAPSCREW, Hex Hd, /8- x 2-/2 2 WASHER, /8 22 CAPSCREW, Hex Hd, M8 x 2mm 8 0 ENGINE MOUNT-LH 22 2 SPACER, Engine Mount STUB SHAFT 22 CAPSCREW, Hex Hd, M8 x 20mm CAPSCREW, Hex Hd, /-8 x ENGINE MOUNT Rubber, # ENGINE MOUNT, Rubber, #0 ENGINE MOUNT RAIL-LH 22 8 NUT, Hex, Serrated Flange, /-8 22 WASHER, Iso Mount 8 20 NUT, Hex, Nylon Lock, /8- ENGINE MOUNT RAIL-RH CAPSCREW, Hex Hd, /8- x 2 2 WASHER, / CAPSCREW, Hex Hd, /2-20 x -/ WASHER, /2 2 MOUNT, Engine NUT, Hex, Nylon Lock, / NUT, Hex, Serrated Flange, /8- Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) TP Z-F
20 Engine & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP Z-F
21 Engine & Mount Group REF NO. PART NO. QTY. DESCRIPTION 22 ENGINE, Kawasaki Model FD-0V FITTING, Oil Drain Adapter FITTING, /8NPT Elbow 22 2 FITTING, /8NPT - /2 Str HOSE CLAMP 08- HOSE, 082- WIRE LOOM, 8 2 CAP, /8NPT 20- CAPSCREW, Hex Hd, /-8 x / ANCHOR, Oil Drain 20 NUT, Hex, Nylon Lock, / PLATE, Engine Mount 0 SUPPORT, Engine Plate CAPSCREW, Hex Hd, /8- x -/ 2 2 WASHER, /8 22 CAPSCREW, Hex Hd, M x 2mm NUT, Hex, Serrated Flange, / NUT, Hex, Nylon Lock, / WASHER, / MOUNT, Engine Plate CAPSCREW, Hex Hd, /2-20 x -/ 22 2 BAFFLE, Radiator Footnotes: See you local Kawasaki Engine Dealer for service parts. IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
22 Engine Accessories Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2A 8 2B IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. 20 TP Z-F
23 Engine Accessories Group REF NO. PART NO. QTY. DESCRIPTION RADIATOR SCREEN 2A MOUNT, Overflow Bracket (hood support-mounted) 2B 2 MOUNT, Overflow Bracket (radiator-mounted) 8 AIR BAFFLE-RH 2 RADIATOR COVER AIR BAFFLE-LH * CAPSCREW, Hex Hd, M x mm 2 WASHER, Lock, / 8 2 WASHER, / * RADIATOR & OVERFLOW KIT (800) * RADIATOR SUPPORT KIT (800) CAPSCREW, Hex Hd, /-20 x 2 * IGNITION MODULE 20-2 CAPSCREW, Hex Hd, /-20 x / 22 NUT, Hex, Serrated Flange, /-20 * MUFFLER (802) * * ADAPTER (802) 8 SUPPORT, Air Cleaner 20-2 CAPSCREW, Hex Hd, /-8 x / 8 2 WASHER, / 22 2 NUT, Hex, Serrated Flange, / PRE-CLEANER ADAPTER INSERT 22 * AIR CLEANER MOUNT BRACKET (800) 2 * AIR CLEANER (8008) 2 * 2 HOSE CLAMP 2 * INLET HOSE (808) CAPSCREW, Hex Hd, M8 x mm WASHER, Lock, / 28 8 SUPPORT, Muffler 2 2 WASHER, Lock, mm 0 2 CAPSCREW, Hex Hd, M x 0mm 8 MUFFLER CLAMP, complete (includes Ref 0 & ) WASHER, Lock, / NUT, Hex, / CAPSCREW, Hex Hd, /-8 x 20 2 NUT, Hex, Nylon Lock, /-8 Footnotes: * See you local Briggs & Stratton Dealer for service parts. IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP Z-F 2
24 Pump Mount & Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group A, B A, B A, B IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) Copyright 200 Ferris Industries. All Rights Reserved. 22 TP Z-F
25 Pump Mount & Drive Group REF NO. PART NO. QTY. DESCRIPTION A 2 PUMP MOUNT PLATE (hp model) B 8 PUMP MOUNT PLATE (2hp model) CAPSCREW, Hex Hd, /2-20 x -/ WASHER, Retaining 208 NUT, Hex, Nylon Lock, / PULLEY, Pump Drive HUB, Taper Lock 22 2 KEY, mm Sq. x 2mm CAPSCREW, Hex Hd, /-20 x 2 SPACER, Pulley (2hp model only) A 228 PULLEY, Crankshaft (hp model) B 2280 PULLEY, Crankshaft (2hp model) A 00- KEY, / Sq. x -/2 (hp model) B 00-2 KEY, / Sq. x (2hp model) 2 22 BELT, Pump Drive (set of 2) 2 RETAINER, Idler Arm SHAFT, Idler Pivot 22 2 BUSHING, Brass PUMP DRIVE IDLER ARM CAPSCREW, Hex Hd, /8- x WASHER, /8 22 PULLEY, Idler, Flat SPACER 2 SPACER NUT, Hex, Nylon Lock, / SPRING, Extension CAPSCREW, Hex Hd, /2- x 2 28 WASHER, / HOSE, -/ 2 20 NUT, Hex, Jam, / NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /8- x NUT, Hex, Serrated Flange, /8- IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Pump Mount & Drive Group listed on page 2 & 2. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) TP Z-F 2
26 Pump Mount & Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group A, B A, 2B 8 22A, 22B 2 2A, 2B IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) Copyright 200 Ferris Industries. All Rights Reserved. 2 TP Z-F
27 Pump Mount & Drive Group REF NO. PART NO. QTY. DESCRIPTION PUMP MOUNT PLATE CAPSCREW, Hex Hd, /2-20 x -/ -00 WASHER, Retaining 208 NUT, Hex, Nylon Lock, / PULLEY, Pump Drive HUB, Taper Lock 22 2 KEY, mm Sq. x 2mm CAPSCREW, Hex Hd, /-20 x 0 SPACER, Stub Shaft (hp model) 2280 PULLEY, Crankshaft 00-2 KEY, / Sq. x 2 22 BELT, Pump Drive (set of 2) 2 RETAINER, Idler Arm SHAFT, Idler Pivot 22 2 BUSHING, Brass PUMP DRIVE IDLER ARM A 20-2 CAPSCREW, Hex Hd, /8- x (S/N -) B 20-2 CAPSCREW, Hex Hd, /8- x (S/N & up) WASHER, /8 22 PULLEY, Idler, Flat SPACER 2A -00 SPACER (S/N -) 2B SPACER (S/N & up) NUT, Hex, Nylon Lock, /8-22A 20 NUT, Hex, Nylon Lock, /8- (S/N -) 22B 20 NUT, Hex, Side Lock, /8- (S/N & up) 2A 2288 SPRING, Extension (S/N - ) 2B 228 SPRING, Extension, Swivel End (S/N & up) CAPSCREW, Hex Hd, /2- x 2 28 WASHER, / HOSE, -/ 2 20 NUT, Hex, Jam, / NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /8- x NUT, Hex, Serrated Flange, /8-0 SPACER, Pump Drive Idler 2 22 SPRING ANCHOR BRACKET (S/N & up) 20-2 CAPSCREW, Hex Hd, /8- x (S/N -) * 20- CAPSCREW, Hex Hd, /8- x -/2 (S/N & up) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) TP Z-F 2
28 Pump Mount & Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group A, 2B IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) Copyright 200 Ferris Industries. All Rights Reserved. 2 TP Z-F
29 Pump Mount & Drive Group REF NO. PART NO. QTY. DESCRIPTION 8 PUMP MOUNT PLATE CAPSCREW, Hex Hd, /2-20 x -/ WASHER, Retaining 208 NUT, Hex, Nylon Lock, / PULLEY, Pump Drive HUB, Taper Lock 22 2 KEY, mm Sq. x 2mm CAPSCREW, Hex Hd, /-20 x 2 SPACER, Pulley 2280 PULLEY, Crankshaft 00-2 KEY, / Sq. x 2 22 BELT, Pump Drive (set of 2) 2 RETAINER, Idler Arm SHAFT, Idler Pivot 22 2 BUSHING, Brass PUMP DRIVE IDLER ARM 20-2 CAPSCREW, Hex Hd, /8- x WASHER, /8 22 PULLEY, Idler, Flat SPACER 2 SPACER NUT, Hex, Nylon Lock, /8-2A 282 SPRING, Extension (S/N 2-0) 2B 228 SPRING, Extension, Swivel End (S/N & up) CAPSCREW, Hex Hd, /2- x 2 28 WASHER, / HOSE, -/ 2 20 NUT, Hex, Jam, / NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /8- x NUT, Hex, Serrated Flange, /8-22 SPRING ANCHOR BRACKET CAPSCREW, Hex Hd, /8- x -/2 20 NUT, Hex, Side Lock, /8- Footnotes: IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) TP Z-F 2
30 PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 2 A, B 2 8 See Gearbox & Mount Group IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) Copyright 200 Ferris Industries. All Rights Reserved. 28 TP Z-F
31 PTO Clutch & Anchor Group REF NO. PART NO. QTY. DESCRIPTION 220 ELECTRIC CLUTCH 2 RETAINER, Clutch A CRANKSHAFT BOLT, / x -/2 (hp model) B 2 CRANKSHAFT BOLT, M x 0mm (2hp model) 00- KEY, / Sq. x 2 (hp model only) 20 NUT, Hex, Nylon Lock, / WASHER, / 2 WASHER, Fender, / CAPSCREW, Hex Hd, /-8 x CAPSCREW, Hex Hd, /8- x 2 2 WASHER, Fender, /8 PAD, Clutch Anchor 2 2 GROMMET CLUTCH ANCHOR 20 2 NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /8- x -/ 2 WASHER, /8 20 TIE WRAP NUT, Hex, Serrated FLange, / CAPSCREW, Hex Hd, /8- x PULLEY, Idler 2 08 SPRING, Extension NUT, Hex, Side Lock, / BELT, Clutch Drive (set of 2) WASHER, / BUSHING, Flange GREASE FITTING 2 CLUTCH DRIVE IDLER ARM 28 0 PIVOT SLEEVE 2 20 NUT, Hex, Nylon Lock, /2- IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the PTO Clutch & Anchor Group listed on page 0 &. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) TP Z-F 2
32 PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Gearbox & Mount Group A, B A, B See Pump Mount & Drive Group A IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) Copyright 200 Ferris Industries. All Rights Reserved. 0 TP Z-F
33 PTO Clutch & Anchor Group REF NO. PART NO. QTY. DESCRIPTION A 220 ELECTRIC CLUTCH (S/N - 00) B 228 ELECTRIC CLUTCH (S/N 0 & up) 2 RETAINER, Clutch A 2 CRANKSHAFT BOLT, / x (S/N - 00) B 2 CRANKSHAFT BOLT, / x -/2 (S/N 0 & up) 20 TIE WRAP CLUTCH ANCHOR 20 NUT, Hex, Nylon Lock, /-8 PAD, Clutch Anchor 8 2 WASHER, Fender, / 20-8 CAPSCREW, Hex Hd, /-8 x 2 2 WASHER, / 22 BELT, Clutch Drive (set of 2) NUT, Hex, Serrated Flange, / CAPSCREW, Hex Hd, /8- x 2 WASHER, /8 22 PULLEY, Idler 228 NUT, Hex, Serrated FLange, /8- A 228 NUT, Hex, Serrated Flange, /8- (S/N & up) 08 SPRING, Extension 8 20 NUT, Hex, Side Lock, /8- SPACER, Clutch Idler BUSHING, Flange GREASE FITTING 22 CLUTCH DRIVE IDLER ARM 2 0 PIVOT SLEEVE 2 28 WASHER, / NUT, Hex, Nylon Lock, / SCREW HOOK, /8- x -/ (S/N & up) 2 20 NUT, Hex, Nylon Lock, /8- (S/N & up) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) TP Z-F
34 PTO Clutch & Anchor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Gearbox & Mount Group See Pump Mount & Drive Group IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) Copyright 200 Ferris Industries. All Rights Reserved. 2 TP Z-F
35 PTO Clutch & Anchor Group REF NO. PART NO. QTY. DESCRIPTION 220 ELECTRIC CLUTCH 2 RETAINER, Clutch 2 CRANKSHAFT BOLT, M x 0mm 20 NUT, Hex, Nylon Lock, /2-20 NUT, Hex, Nylon Lock, / WASHER, / 2 WASHER, Fender, / CAPSCREW, Hex Hd, /-8 x CAPSCREW, Hex Hd, /8- x 2 2 WASHER, Fender, /8 PAD, Clutch Anchor 2 2 GROMMET CLUTCH ANCHOR 20 NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /8- x -/ 2 WASHER, /8 20 TIE WRAP NUT, Hex, Serrated FLange, / CAPSCREW, Hex Hd, /8- x PULLEY, Idler 2 08 SPRING, Extension NUT, Hex, Side Lock, / BELT, Clutch Drive (set of 2) WASHER, / BUSHING, Flange GREASE FITTING 2 CLUTCH DRIVE IDLER ARM 28 0 PIVOT SLEEVE 2 22 SCREW HOOK, /8- x -/ Footnotes: IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) TP Z-F
36 Gearbox & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Pump Mount & Drive Group IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
37 Gearbox & Mount Group REF NO. PART NO. QTY. DESCRIPTION 2 GEARBOX MOUNT BRACKET GEARBOX 2 CARRIAGE BOLT, /2- x 22- CARRIAGE BOLT, /2- x CAPSCREW, Hex Hd, /-8 x 20 8 WASHER, Lock, / 2 8 WASHER, / PULLEY, Spindle (hp model) * 22 PULLEY, Spindle (2hp model) 08 2 HUB, Taper Lock 20-8 CAPSCREW, Hex Hd, /-20 x 00-2 KEY, / x PULLEY, Gearbox Input 20 2 TAB, Mount 208 NUT, Hex, Nylon Lock, / NUT, Hex, Nylon Lock, /8-2 2 WASHER, / CAPSCREW, Hex Hd, /8- x 2 IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Gearbox & Mount Group listed on page &. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N -) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N -20) TP Z-F
38 Gearbox & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Pump Mount & Drive Group 2hp Model ONLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
39 Gearbox & Mount Group REF NO. PART NO. QTY. DESCRIPTION 2 GEARBOX MOUNT BRACKET GEARBOX 2 CARRIAGE BOLT, /2- x 22- CARRIAGE BOLT, /2- x CAPSCREW, Hex Hd, /-8 x 20 8 WASHER, Lock, / 2 8 WASHER, / PULLEY, Spindle (hp model) * 22 PULLEY, Spindle (2hp model) 08 2 HUB, Taper Lock 20-8 CAPSCREW, Hex Hd, /-20 x 00-2 KEY, / x PULLEY, Gearbox Input -00 WASHER, Retaining (hp model) * WASHER, Retaining (2hp model) 208 NUT, Hex, Nylon Lock, /2- Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider (S/N & up) IS000Z/KAV2 ISZ 2 HP Kawasaki Rider (S/N 2 & up) TP Z-F
40 Motion Control Group-Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side IS000Z/D - Serial No. 2 & up IS000Z/KAV2 - All IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP Z-F
41 Motion Control Group-Upper REF NO. PART NO. QTY. DESCRIPTION GRIP, Foam 2 8 MOTION CONTROL HANDLE-LH * MOTION CONTROL HANDLE-RH 20- CAPSCREW, Hex Hd, /-8 x / 20 WASHER, Lock, / 2 WASHER, / 2 2 BASE, Control Handle 20-2 CAPSCREW, Hex Hd, /8- x NUT, Hex, Nylon Lock, /8-2 CONTROL ROD 22 2 BALL JOINT, / WASHER, / CAPSCREW, Hex Hd, /-8 x 202 NUT, Hex, / CONTROL ARM MOUNT CAPSCREW, Hex Hd, /8- x -/2 2- CAPSCREW, Socket Hd, /-8 x NUT, Hex, / CAPSCREW, Hex Hd, /-8 x -/ SLEEVE NUT, Hex, Nylon Lock, / DAMPENER 22 NEUTRAL LOCK PLATE-LH * NEUTRAL LOCK PLATE-RH NUT, Hex, Serrated Flange, / CAPSCREW, Hex Hd, /-8 x BUSHING, Flange SPRING, Compression SPRING RETURN BRACKET 28 CONTROL ARM MOUNT-LH * CONTROL ARM MOUNT-RH Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
42 Motion Control Group-Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side. 2 A, B, C 8 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 0 TP Z-F
43 Motion Control Group-Lower REF NO. PART NO. QTY. DESCRIPTION 2 CONTROL ROD NUT, Hex, /8-2 A 2 2 LINK, Neutral Adjust-Long (hp model, S/N -) B 2 LINK, Neutral Adjust-Long (hp model, S/N & up)) C 2 LINK, Neutral Adjust-Short (2hp model) 20-2 CAPSCREW, Hex Hd, /8- x WASHER, / BALL JOINT, /8-2 LH, Female SPACER CONTROL ARM 20 2 NUT, Hex, Nylon Lock, / NUT, Hex, Serrated Flange, / CAPSCREW, Hex Hd, /-20 x -/ IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Neutral Adjust Link-Long () for replacement parts. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
44 Hood, Bumper & Shield Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Hydraulic Group See Fuel Tank & Mount Group 8 A, B 2A, 2B IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP Z-F
45 Hood, Bumper & Shield Group REF NO. PART NO. QTY. DESCRIPTION 2 ENGINE HOOD SCREW, #8-2 x / RUBBER PAD 2 2 NUT, Hex, Nylon Lock, # SCREW, Allen Hd, /-20 x / 20-8 CAPSCREW, Hex Hd, /8- x 2 WASHER, / SLEEVE, Pivot 2 NUT, Hex, Nylon Lock, /8-200 CLAMP, Vinyl 22 8 NUT, Hex, Nylon Lock, / PIN, Cotter 208- RUBBER LATCH 08- PIN, Clevis BODY MOLDING, 20 2 HOOD MOUNT-LH 2 HOOD MOUNT-RH NUT, Hex, Serrated Flange, /8- A 2 REAR HOOD SUPPORT (S/N -) B 22 REAR HOOD SUPPORT (S/N & up) CAPSCREW, Hex Hd, /-8 x WASHER, / NUT, Hex, Serrated Flange, / BODY CLIP, /-8 2A 8 REAR SHIELD (S/N -00) 2B 0 REAR SHIELD (S/N 0 & up) 2 8 BUMPER CAPSCREW, Hex Hd, /8- x -/ CAPSCREW, Hex Hd, /2-20 x -/ SKID SHIELD NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /8- x 2-/ SPACER 2 2 RETAINER, Idler Arm 2 DEBRIS SHIELD IMPORTANT NOTE: If your IS000Z/D with the 2 mower deck was part of the Ferris Industries update project, you must use the Rear Hood Support (22) for replacement parts. Refer to the serial number list on the inside cover to determine if you machine was affected. Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP Z-F
46 Hood, Bumper, Shroud & Shield Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Hydraulic Group See Fuel Tank & Mount Group IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
47 Hood, Bumper, Shroud & Shield Group REF NO. PART NO. QTY. DESCRIPTION 8 ENGINE HOOD SCREW, #8-2 x / RUBBER PAD 2 2 NUT, Hex, Nylon Lock, # CAPSCREW, Hex Hd, /8- x 2 WASHER, / SLEEVE, Pivot PIN, Cotter 208- RUBBER LATCH 08- PIN, Clevis 2 NUT, Hex, Nylon Lock, /8-2 2 HOOD MOUNT-LH 2 HOOD MOUNT-RH 22 RADIATOR SHROUD 220- RADIATOR SCREEN 20- CAPSCREW, Hex Hd, /-20 x / 2 WASHER, / 8 20 NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, / WASHER, / NUT, Hex, Serrated Flange, / NUT, Hex, Serrated Flange, /8-2 2 GROMMET 2 2 GROMMET RUBBER BUMPER 2 MUFFLER GUARD 2 REAR SHIELD 28 8 BUMPER BODY CLIP, / CAPSCREW, Hex Hd, /8- x -/ CAPSCREW, Hex Hd, /2-20 x -/2 2 2 SKID SHIELD NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /8- x 2-/ SPACER 2 RETAINER, Idler Arm 2 DEBRIS SHIELD FOAM SEAL, Footnotes: IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
48 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
49 Hydraulic Group REF NO. PART NO. QTY. DESCRIPTION 22 HYDRAULIC PUMP-RH HYDRAULIC HOSE ASSEMBLY 22 HYDRAULIC FITTING, O-Ring, 0 Deg FITTING, JIC #8, Straight 08-0 HOSE, Hydraulic, FITTING, Tee, JIC #8 08- HOSE, Hydraulic, 8 22 HYDRAULIC PUMP-LH 2 HYDRAULIC FITTING, O-Ring Adapter HYDRAULIC WHEEL MOTOR, Complete (includes Ref & 2) KEY NUT 08-2 HOSE, Hydraulic, 220 FITTING, NPT - JIC #8 22 OIL COOLER 82 HYDRAULIC OIL RESERVOIR 22 CAP, Reservoir PLUG, /2 NPT FITTING, 0 Deg. JIC # HOSE, Hydraulic, 2 2 FILTER HEAD 22 2 FILTER FITTING, Tee, JIC #8, NPT HOSE, Hydraulic, HOSE, Hydraulic, 2 Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP Z-F
50 Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP Z-F
51 Hydraulic Group REF NO. PART NO. QTY. DESCRIPTION 22 HYDRAULIC PUMP-RH HYDRAULIC HOSE ASSEMBLY 22 HYDRAULIC FITTING, O-Ring, 0 Deg. 228 FITTING, JIC #8, Straight 08- HOSE, Hydraulic, 220 FITTING, Tee, JIC # HOSE, Hydraulic, HYDRAULIC PUMP-LH 2 HYDRAULIC FITTING, O-Ring Adapter HYDRAULIC WHEEL MOTOR, Complete (includes Ref & 2) KEY NUT 08-2 HOSE, Hydraulic, 220 FITTING, NPT - JIC #8 22 OIL COOLER 82 HYDRAULIC OIL RESERVOIR 22 CAP, Reservoir PLUG, /2 NPT 220 FITTING, 0 Deg. JIC # HOSE, Hydraulic, 2 2 FILTER HEAD 22 2 FILTER FITTING, Tee, JIC #8, NPT HOSE, Hydraulic, HOSE, Hydraulic, HOSE, Hydraulic, 20 Footnotes: IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
52 Parking Brake Group-Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart See Motion Control Group 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 0 TP Z-F
53 Parking Brake Group-Upper REF NO. PART NO. QTY. DESCRIPTION CAPSCREW, Hex Hd, /-20 x -/ BRAKE LINKAGE PIVOT NUT, Hex, Side Lock, / BEARING, Flange 228 NUT, Hex, Serrated Flange, / GRIP 208 BRAKE HANDLE NUT, Hex, Serrated Flange, / CAPSCREW, Socket Button Hd, /-8 x / 88 BRAKE SHAFT 20- CAPSCREW, Hex Hd, /8- x NUT, Hex, Jam, / CAPSCREW, Hex Hd, /-8 x / 2 2 WASHER, / 0 BRAKE SWITCH MOUNT 220 SWITCH, NO/NC 220 SCREW, #-2 x NUT, Hex, # CAPSCREW, Hex Hd, /8- x / BODY CLIP, / SWITCH, NO (hp model) * 220 SWITCH, NO/NC (2hp model) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
54 Parking Brake Group-Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP Z-F
55 Parking Brake Group-Lower REF NO. PART NO. QTY. DESCRIPTION * 2 BRAKE LINKAGE PIVOT 2 * 2 CAPSCREW, Hex Hd, /-20 x -/ * 2 NUT, Hex, Nylon Lock, /-20 2 WASHER, / CAPSCREW, Hex Hd, /8- x 20 2 NUT, Hex, Side Lock, /8-0 2 SPACER, Pivot 8 2 LINK, Brake Lock 22 2 SPRING, Compression 2 2 WASHER, / 20 2 NUT, Hex, Nylon Lock, / CABLE, Brake 0 BRACKET, Cable Mount-LH 2 2 SPRING, Compression 2 2 WASHER, Fender, / 20 NUT, Hex, /-2 2 ADJUSTER, Brake Linkage BRAKE CALIPER, LH 22 BRAKE CALIPER, RH (not shown) * 222 Brake Pad Kit (fits both LH & RH calipers) HAIRPIN CLIP MOUNT, Brake Caliper HUB, 8 Brake Disc 2 0 BRACKET, Cable Mount-RH (not shown) Footnotes: Ref -, see Parking Brake Group-Upper IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
56 Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
57 Rear Suspension Group REF NO. PART NO. QTY. DESCRIPTION SET SCREW, Square Hd, /2- x NUT, Hex, Jam, /2-0 2 SPRING COMPRESSION PLATE 88 2 SPRING RETAINER SPRING, Suspension 0 SPRING SADDLE-LH 02 SPRING SADDLE-RH (not shown) WHEEL MOTOR MOUNT 0 2 SUSPENSION A-ARM, Upper 2220 BUSHING, Flange GREASE FITTING 2 0 PIVOT SLEEVE, Long 0 8 PIVOT SLEEVE, Short O-RING 0 8 WASHER, A-Arm 22 8 CAPSCREW, Allen Head, /2- x 20 NUT, Hex, Nylon Lock, /2-8 2 SUSPENSION A-ARM, Lower CAPSCREW, Hex Hd, /2-20 x NUT, Hex, Nylon Lock, / CAPSCREW, Hex Hd, /2-20 x 2-/ CAPSCREW, Hex Hd, /2- x -/ SPACER PLATE NUT, Hex, Side Lock, /2- Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
58 Reservoir, Filter, Fuel Pump Mount, Battery & Alarm Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group See Hydraulic Group IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
59 Reservoir, Filter, Fuel Pump Mount, Battery & Alarm Group REF NO. PART NO. QTY. DESCRIPTION 22 BATTERY HOLD DOWN BATTERY HOLD DOWN BOLT BATTERY, 2V 22 ALARM 20-8 CAPSCREW, Hex Hd, /-20 x 22 NUT, Hex, Serrated Flange, / CAPSCREW, Hex Hd, /8- x 2-/ PLATE, Hold Down 2 WASHER, /8 20 NUT, Hex, Nylon Lock, /8-20- CAPSCREW, Hex Hd, /-8 x / 2 2 WASHER, / 22 NUT, Hex, Serrated Flange, /-8 22 MOUNT, Oil Filter 20-2 CAPSCREW, Hex Hd, /-20 x / 2 2 WASHER, Lock, / 2 2 WASHER, / 8 08 FUEL PUMP MOUNT (hp model) * FUEL PUMP (hp model) Footnotes: * See you local Briggs & Stratton Dealer for service parts. IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
60 Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart DECK HANGER IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP Z-F
61 Deck Lift Group REF NO. PART NO. QTY. DESCRIPTION DECK LIFT LOCK 2 22 HAIRPIN CLIP 28 2 WASHER, /2 80 COLLAR, /2 Set 08 DECK LIFT PEDAL 8 SAFETY WALK, Deck Lift Pedal (not shown) 220 PIN, Clevis, /2 x 2-/2 8 8 ARM, Deck Lift Pivot 220 CAP 2 LINK, Deck Lift CAPSCREW, Hex Hd, /2-20 x NUT, Hex, Nylon Lock, /2-20 DECK HEIGHT PLATE 220 DECAL, Deck Height (not shown) 220 PIN, /2 x CAPSCREW, Hex Hd, /8- x 2-/ 2 SPACER, Lift Plate NUT, Hex, Nylon Lock, /8- LIFT PIVOT BOLT NUT, Hex Jam, Nylon Lock, / CAPSCREW, Hex Hd, /8- x -/ 22 DECK LIFT SHAFT & MOUNT ASSEMBLY GREASE FITTING SPRING ROD 2 8 SPRING ROD PIVOT 2 22 PIN, Spring, / x -/ WASHER, / NUT, Hex, /8-2 2 SPACER SPRING, Deck Lift 2 2 WASHER, USS, /8 2 8 REAR DECK LIFT FRAME-LH 8 REAR DECK LIFT FRAME-RH (not shown) DECK LIFT PIVOT-LH DECK LIFT PIVOT-RH (not shown) 20 NUT, Hex, Nylon lock, /2-8 DECK PIVOT Bushing 8 8 LIFT BOLT PIVOT 2 WASHER, / 0 20 WASHER, Lock, / 22 2 SHIM PIN, Roll, / x -/ CAPSCREW, Hex Hd /2- x 202- CAPSCREW, Hex Hd /-20 x / CAPSCREW, Hex Hd, /2- x (2 mower deck, S/N -) * 20-2 CAPSCREW, Hex Hd, /2- x 8 (All mower decks) (2 mower deck, S/N & up) Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
62 Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Front Wheels & Tires 8 2 Rear Wheels & Tires 2 IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 0 TP Z-F
63 Wheels & Tires Group REF NO. PART NO. QTY. DESCRIPTION 2 2 WHEEL & TIRE ASSEMBLY, Front, x. x, Complete (includes Ref 2-) TIRE, Front, x. x 2-2 WHEEL ASSEMBLY, Front, Complete (includes Ref & ) 22S-2 BEARING, Taper Roller (2 per tire) 22S- GREASE SEAL (2 per tire) ADAPTER, Caster Wheel (2 per tire)r CAPSCREW, Hex Head, /2- x 8-/ NUT, Hex Nylon Lock, /2-222S 2 WHEEL & TIRE ASSEMBLY, Rear, 2 x 2 x 2, Complete, (includes Ref & ) TIRE, Rear, 2 x 2 x 2 228S 2 WHEEL ASSEMBLY, Rear, for 2 x 2 x 2 Tires WHEEL LUG, /2 x -/8 Footnotes: IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
64 Operator Presence/Safety Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. 2 TP Z-F
65 Charging Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP Z-F
66 Cranking Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
67 PTO Clutch & Hourmeter Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider TP Z-F
68 Gauges & Alarm Circuit IS000Z/D MAIN WIRE HARNESS 0 NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY / / 2 VIOLET VIOLET VIOLET BLUE S RED B IGNITION SWITCH 202 A M VIOLET GRAY 20A FUSE 20 2 L G / 0A FUSE 2 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED RED / TEMPERATURE SWITCH ALTERNATOR NO NO STARTER MOTOR AND SOLENOID NEUTRAL SWITCH-RH 228 /RED IGNITION COILS TEMPERATURE SENSOR 228 NO NO # #2 # TO FUEL SOLENOID NEUTRAL SWITCH-LH 228 / / GRAY / BROWN / / OIL PRESSURE SWITCH GRAY BROWN / NC NC SEAT SWITCH 220 IGNITION MODULE / / / BRAKE SWITCH 2 NO BLUE VIOLET NC NO 2 VIOLET BLUE 2 /RED /RED GRAY 2 2 INDICATOR GAUGE 22 / / TO COIL TRIGGER BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 TEMPERATURE GAUGE 228 / / TO FUEL PUMP FOUR GAUGE WIRE HARNESS VIOLET VIOLET VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/D ISZ HP Briggs & Stratton, Diahatsu Rider Copyright 200 Ferris Industries. All Rights Reserved. TP Z-F
69 Ignition Grounding Circuit/Operator Presence IS000Z/KAV2 MAIN WIRE HARNESS NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY VIOLET VIOLET 2 VIOLET BLUE S RED B IGNITION SWITCH 202 A M GRAY VIOLET 2 0A FUSE 2 L G 20A FUSE 20 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED / BROWN /RED STARTER MOTOR AND SOLENOID RED TO FUEL PUMP NO NC RH NEUTRAL SWITCH 220 / /RED BROWN /RED /RED IGNITION MODULE RED /RED 2 VIOLET BLUE 2 GRAY 2 2 INDICATOR GAUGE 22 BROWN BROWN PARKING BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 / NO NC PARKING BRAKE SWITCH 220 / / /RED / /RED NO NC NO NC NO NC SEAT SWITCH 220 /RED LH NEUTRAL SWITCH 220 THREE GAUGE WIRE HARNESS 00 VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
70 Charging Circuit IS000Z/KAV2 MAIN WIRE HARNESS NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY VIOLET VIOLET 2 VIOLET BLUE S RED B IGNITION SWITCH 202 A M GRAY VIOLET 2 0A FUSE 2 L G 20A FUSE 20 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED / BROWN /RED STARTER MOTOR AND SOLENOID RED TO FUEL PUMP NO NC RH NEUTRAL SWITCH 220 / /RED BROWN /RED /RED IGNITION MODULE RED /RED 2 VIOLET BLUE 2 GRAY 2 2 INDICATOR GAUGE 22 BROWN BROWN PARKING BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 / NO NC PARKING BRAKE SWITCH 220 / / /RED / /RED NO NC NO NC NO NC SEAT SWITCH 220 /RED LH NEUTRAL SWITCH 220 THREE GAUGE WIRE HARNESS 00 VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/KAV2 ISZ 2 HP Kawasaki Rider Copyright 200 Ferris Industries. All Rights Reserved. 8 TP Z-F
71 Cranking Circuit IS000Z/KAV2 MAIN WIRE HARNESS NEGATIVE BATTERY CABLE 82 IGNITION SWITCH POSITION CIRCUIT MAKE. OFF G & M & A 2. RUN B & L & A. START B & L & S POSITIVE BATTERY CABLE 8 PTO CLUTCH 220 BATTERY VIOLET VIOLET 2 VIOLET BLUE S RED B IGNITION SWITCH 202 A M GRAY VIOLET 2 0A FUSE 2 L G 20A FUSE 20 ALARM HORN 22 20A FUSE 20 PTO SWITCH 2280 RED / BROWN /RED STARTER MOTOR AND SOLENOID RED TO FUEL PUMP NO NC RH NEUTRAL SWITCH 220 / /RED BROWN /RED /RED IGNITION MODULE RED /RED 2 VIOLET BLUE 2 GRAY 2 2 INDICATOR GAUGE 22 BROWN BROWN PARKING BRAKE SWITCH 220 GRAY HOURMETER 2000 VOLTMETER 228 / NO NC PARKING BRAKE SWITCH 220 / / /RED / /RED NO NC NO NC NO NC SEAT SWITCH 220 /RED LH NEUTRAL SWITCH 220 THREE GAUGE WIRE HARNESS 00 VIOLET CIRCUIT BOARD ASSEMBLY IS000Z/KAV2 ISZ 2 HP Kawasaki Rider TP Z-F
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