7.1. Part Lists. Hardware Insertion Machine. Instructions. Instructions

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1 Instructions Instructions The Parts in this section of the manual are listed by Item Number, Part Number, Description and Quantity. The Item Numbers are in a circle with an arrow pointing to the specific Part. These numbers are arranged sequentially in a clockwise direction. The number 1 is always in about the 1 o clock position. If there is more than one view in the Figure, the numbers will start at the 1 o clock position on the right hand or top view. When all the parts have been identified in the first view, the numbers will continue in the second view, again, starting at the 1 o clock position. The Part Number is the most important number on the page. It identifies a specific item in Haeger s inventory. To avoid delays when ordering parts, be very sure the Part Number and Quantity are stated correctly! The Description is Haeger s brief description of the part. For purchased parts, it may also include the manufacturer and their part number. The Quantity represents the total quantity of the particular Part which is used in the complete assembly. When ordering Parts, it may not always be necessary to order the number of parts listed. Order only the quantity that is required to make the repairs. f:\netmanuals\618-1c\7\parts-c.p65 Revision C 7.1

2 Main Assembly f:\netmanual\618-1c\7\main.prt 7.2

3 Main Assembly Item Part No. Description Qty H Upper Tool Holder 1 H Lower Tool Holder M16 X Main Frame Left & Right Side Covers Base Frame Weldment Reservoir Assembly Lower Tool Bracket M6 x 20 shcs 2 H-3882 M6 X 1.0 BHCS J-Frame Assembly Back Cover Top Cover Cylinder Cover Cap Weldment Cylinder Cover Anti-Rotation Top Cover Anti-Rotation Cover Elecrical Cabinet, Low Voltage Service Tray Arm Weldment Hydraulic Cabinet Hydraulic Cabinet Door 1 H-2011 Pressure Gauge Table Top, Right 1 H-1111 Footswitch Assembly 1 H-3940 Leveling Feet Table Top, Left Tool Protection System Assembly 1 7.3

4 Electrical Cabinet Low Voltage 7.4

5 Electrical Cabinet Low Voltage Item Part No. Description Qty Disconnect Switch Ground Terminal Block DIN Rail 1 H-3552 #10-32 X 3/8 BHCS Panduit Wiring Duct Panduit Nylon Rivets PC Board Assembly 1 H-3534 #6-32 X 3/8 BHCS 8 H Pin Female Receptacle Strain Relief 7 H Pin Male Plug Connector Electrical Panel High Voltage Transformer 1 H /4-20 X 1/2 BHCS 4 H /4 Lock Washer 7 H /4 Flat Washer Spacer 3 H /4-20 Hex Nut Amp Overload, Low Voltage Magnetic Starter Electrical Cabinet Weldment X 20 Fuse Block Fuse, 4A Circuit Breaker, Low Voltage 1 Revision A 7.5

6 Electrical Cabinet High Voltage 7.6

7 Electrical Cabinet High Voltage Item Part No. Description Qty Disconnect Switch Ground Terminal Block DIN Rail 1 H-3552 #10-32 X 3/8 BHCS Panduit Wiring Duct Panduit Nylon Rivets PC Board Assembly 1 H-3534 #6-32 X 3/8 BHCS 8 H Pin Female Receptacle Strain Relief 7 H Pin Male Plug Connector Electrical Panel High Voltage Transformer 1 H /4-20 X 1/2 BHCS 4 H /4 Lock Washer 7 H /4 Flat Washer Spacer 3 H /4-20 Hex Nut Amp Overload, High Voltage Magnetic Starter Electrical Cabinet Weldment X 20 Fuse Block Fuse, 4A Circuit Breaker, High Voltage 1 Revision A 7.7

8 Printed Circuit Board Assembly 7.8

9 Printed Circuit Board Assembly Item Part No. Description Qty Fuse, 2A Fuse, 4A, 120 V Relay, 24 V with diode Relay, 24 V without diode Relay, 6 V Timer Relay Fuse, 4A, 24 V Dwell Timer 1 Revision B 7.9

10 Control Panel Assembly 7.10

11 Control Panel Assembly Item Part No. Description Qty On Switch & Light Off Switch Setup/Run Selector Switch Cond./Non-Cond. Keyed Sel. Switch 1 H-1017 Up Travel Control (Rheostat) 1 H-1044 Small Knob Vacuum Generator On/Off Sel. Switch Dwell Control Electrical Control Panel Silkscreen 1 H-2011 Pressure Gauge/Force Indicator Pressure/Force Adjust Control Hydraulic Control Panel Silkscreen 1 Revision C 7.11

12 4-Way Valve & Manifold f:\netmanual\618-1c\7\4wayma-b.prt 7.12

13 4-Way Valve & Manifold Item Part No. Description Qty Fitting MB-MJ /8 X R8 Hose Assembly /8 X R8 Hose Assembly 1 H-2568 MB-MJ /2 NPT Strainrelief /4 X R8 Hose Assembly Fitting 6MJ-6FJX-6MJ / x 13 Return Hose 1 H-2010 Pressure Switch Adjustable Relief Valve 1 H-2016 Adjustable Control Valve Spacer Way Relief Manifold Way Control Valve Connector Check Valve 75psi, Coupling MB-MJ /4 X 3 Pipe Nipple /8 X 15 Hose Return 1 Revision B 7.13

14 Hydraulic Cylinder f:\netmanual\618-1c\7\hydcyl.prt 7.14

15 Hydraulic Cylinder Item Part No. Description Qty Hydraulic Cylinder High Pressure Hose 3/8 X 39 1/ /2 SAE Str. Thd. X 3/8 JIC Elbow Cylinder Insulation Gasket 1 H-3850 #4-40 X 3/16 SHSS Safety Switch 1 H-3505 Hardened Flatwasher 4 H-3602 Flange Nut 4 H-3506 Insulation Washer 4 H-3509 Bolt Insulation 4 H-1036 Retractable Cord High Pressure Hose 3/8 X /8 JIC x 3/8 JIC 90 deg /8 100R8 Hose x

16 Motor Pump Assembly 7.16

17 Motor Pump Assembly Item Part No. Description Qty H /8 JIC 1/2 Pipe Elbow Hydraulic Pump (See below note) Fitting HB-MB M8 Lockwasher M8 x 16 Hex Bolt 8 H /8 Lockwasher 4 R /8-16 X 1 SHCS 4 H /8 LT 1/2 Pipe Elbow Electric Motor Coupling Motor/Pump Adapter M8 Flatwasher 4 H-3820 Motor Isolator 4 H /4-1/2 Reducer Washer Valve, Dump Coil Fitting MB-MB Hose, Return 3/8 x Valve, Dump Cartridge Valve, Dump Body Fitting MB-MJ Note: The hydraulic pump was changed to p/n for machines with serial number and above. For older machines the upgrade kit p/n is for machines with serial number lower than Revision C 7.17

18 Hydraulic Reservoir Assembly f:\netmanual\618-1c\7\reserv.prt 7.18

19 Hydraulic Reservoir Assembly Item Part No. Description Qty Return Filter Cartridge Return Filter Assembly Fitting, MB-MJ Nut, M-10 Hex Flange /16 x 1 Rubber Seal 6.7ft Leval Gage W/O Thermometer 1 R Reservoir Oil Pipe Plug Suction Strainer Fliter Return Flange Pipe Nipple Fitting, MP-MJ Fitting, 6MJ-6FJX-6MJ Fitting, 1 pipe coupling blk Fitting, HB-MP Plate, Suction Access 618 plus 1 H-2519 Hose Clamps Suction Hose 1 ID 4.25 Long Hose, Return 3/8 x M8 x 16 hex bolt M8 Lockwasher M 8 Flat Washer Motor Pump assembly Top Plate Reservoir Weldment, Reservoir 1 Note: Hydraulic pump has changed see page 7.17 for part number based on serial number of machine. Revision C 7.19

20 Upper Tool Holder Assembly 7.20

21 Upper Tool Holder Assembly Item Part No. Description Qty Continuity Guide Pin Continuity Spring M5 Knob M5 X 12 SHCS M5 X 6 SHSS M6 X 6 SHSS 3 H Upper Tool Holder Body Standard Tool Adapter

22 Lower Tool Holder Assembly 7.22

23 Lower Tool Holder Assembly Item Part No. Description Qty M16 X 2 SHCS Modified 1 H X 1 BHCS 1 H Lower Tool Holder Body 1 H Shoe 1 H Pin Locking Lever Lock Cylinder Lock Cylinder Spring Spring Roll Pin, 1/8 X 1/4 1 H Lower Tool Washer

24 J-Frame Mount 7.24

25 J-Frame Mount Item Part No. Description Qty Star Knob M6 x 1 x M12 x 1.75 x 65 SHCS Back Mount Block Quick Release Pin Front Mount Block

26 Tool Protection Assembly 7.26 f:\netmanual\618-1c\7\tps-c.prt

27 Tool Protection Assembly Item Part No. Description Qty Top Connection Bar Limit Switch Enclosure Weldment Face Plate Silkscreen Pointer Plate Assembly Four Prong Knob 1/ H-1182 Toggle Switch Green LED LIght 1 H Pin Female Receptacle 1 H-1024 Micro Switch Angle Bracket Assembly Cam Cam Shaft Flange Bearing M8 Flat Washer M8 Insulation Washer M8 Bolt Insulator M8 X 1.25 Hex Nut M8 Lockwasher

28 Batch Counter

29 Batch Counter Item Part No. Description Qty H-2602 Strain Relief 1 H Pin Female Receptacle 1 H-1019 Relay Socket, 8-Pin Bracket Relay 1 H Hex Nut 2 H Lockwasher 2 H-1071 Beeper Panel, Silkscreen Batch Counter (also used for Stroke Counter) Down Counter 1 H X 3/8 BHCS 4 H-3640 #6 Flatwasher 2 H-3644 #6 Lockwasher 2 H Hex Nut Relay, 24 V Enclosure

30 Service Tray Assembly 7.30

31 Service Tray Assembly Item Part No. Description Qty Pin Bushing M 5 x 0.8 x 35 SHCS 1 H-3865 M 5 x 0.8 x 45 SHCS Service Tray Bracket Service Tray Arm Weldment 1 H-3234 Service Trays 4 H-3211 Parts Tray Holder

32 Note: This message is on this page so that it would not be completely blank and give the reader the impression that some important information might be missing from this manual. 7.32

Number Wheeler P/N Description Set Rex P/N Notes 1 603500 Base 1 J001 2 603501 Support, Right 1 J002 3 603502 Support, Left 1 J003 4 600328 Nut (M8)

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