HPL35 WRECKER PARTS MANUAL
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1 HPL WRECKER PARTS MANUAL 00 Hykes Road Greencastle, PA Phone () 9- Rev 0 - July 0, Jerr-Dan Corporation. All Rights Reserved.
2 HPL Wrecker Parts Manual - Page This manual covers the following Jerr-Dan Models: HPL Wrecker Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice. Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are not reflected in this manual. This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.). That information is provided by the chassis manufacturer. When ordering parts, please refer to your unit s Sales Order Number, Serial Number and Model Number. This information is be found on the aluminum tag riveted to the inside of the driver s side toolbox of the main body. MANUFACTURED BY An Oshkosh Corporation Company GREENCASTLE, PENNSYLVANIA SERIAL NO. MODEL NO. VEHICLE IDENT. NO. 00 Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at -9-. Price and availability will be quoted at time of the request. Please report comments and/or errors by contacting Jerr-Dan Corporation s Technical Publications Department by at technicalpublications@jerr-dan.com or by FAX on -9-. Manufactured under one or more of the following patents:,,0;,,0;,9,;,,;,,0;,,9;,9, and,, Bwith other Patents Pending. Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA. The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
3 INDEX DESCRIPTION PAGE Body - Aluminum -Complete... - Body Assembly - Aluminum Body - Steel -Complete Body Assembly - Steel Body Assembly - Steel Subframe... - Hydraulic Reservoir Tunnel Toolbox - & Aluminum - Foreign... - Tunnel Toolbox - Aluminum - Foreign... - Tunnel Toolbox - Aluminum - Ford, IHC & GMC... - Tunnel Toolbox - & Steel - Foreign Tunnel Toolbox - Steel - Ford, IHC & GMC Deck Mounted,000 lb Recovery Winch... - Deck Mounted Recovery Winch Cable Tensioner... - Ton Wrecker Boom - Single,000 lb Winch Ton Wrecker Boom - Single,000 lb Winch Ton Wrecker Boom - Dual,000 lb Winch... - Ton Wrecker Boom - Single 0,000 lb Winch... - Ton Wrecker Boom - Dual 0,000 lb Winch... - Ton Wrecker Boom - Dual,000 lb Winch Wrecker Boom Single / Dual Winch - Cable Tensioner Winch Mounted Light Pylon... - / Ton Dual Winch Free Spool... - Underlift Boom -Complete... - Underlift Boom Assembly Manual L-Arm Wheel Lift Grid and Storage Manual T Pivoting Wheel Lift Grid and Storage... - Hydraulic Components - PTO Version Dual Controls - Bank... - Dual Controls - Bank Dual Controls - Bank Dual Controls - bank... - Electrical Components - Standard Lights and Wiring... - Electrical Components - Optional Lights and Wiring... - Electrical Components - Tail Light Converter Wheellift Boom Elevation Cylinder Assembly Wheellift Boom Tilt Cylinder Assembly Wrecker Boom Tilt Cylinder Assembly - Ton Wrecker Boom Extension Cylinder Assembly - Ton Wrecker Boom Tilt Cylinder Assembly - / Ton Wrecker Boom Extension Cylinder Assembly - / Ton Remote Control Operation Mud Flaps DESCRIPTION PAGE Fender Flares Headboard - Body Mount Headboard - Toolbox Mount Tow Sling... - Self-Loading Dolly... - Decals... - Forks and Adapters Switch Panel Lightbar... - Fold Down Lightbar Bracket... - Chain and Straps... - Jump Start Kit Wheel Chocks Stone Guard - Tunnel Toolbox... - Battery Box - Tunnel ToolBox... - Pull-Out Drawer - Tunnel ToolBox... - Ford Diesel 0 Exhaust Alteration Dodge Diesel 0 Exhaust Alteration Foreign Chassis Lights and Wiring... - Fuel Fill... - HPL Wrecker Parts Manual - Page
4 HPL Wrecker Parts Manual - Page BODY - ALUMINUM -COMPLETE Body Assembly (0 CA) (no toolboxes) Body Assembly ( CA) (no toolboxes) Body Assembly (0 CA) (left side toolbox) Body Assembly ( CA) (left side toolbox) Body Assembly (0 & CA) (left & right side toolbox) 0000 Plate 00 Locknut, 0. -NC Chain Box Weld, LH Chain Box Weld, RH 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 000 Bracket (body w/ no toolboxes) 000 Bracket (body w/ left side toolbox) 9 00 Capscrew, 0. -0NC x.00 (body w/ no toolboxes) 00 Capscrew, 0. -0NC x.00 (body w/ left side toolbox) Flatwasher, 0. ID (body w/ no toolboxes) 900 Flatwasher, 0. ID (body w/ left side toolbox) 000 Locknut, 0. -0NC (body w/ no toolboxes) 000 Locknut, 0. -0NC (body w/ left side toolbox)
5 BODY - ALUMINUM -COMPLETE BACK OF CAB B B SUBFRAME FRONT SADDLE TRUCK FRAME PARTIAL SECTION B - B WITHOUT TOOLBOX 0 9 HPL Wrecker Parts Manual - Page
6 HPL Wrecker Parts Manual - Page BODY ASSEMBLY - ALUMINUM 00 Deck Weld (aluminum) Body Panel Weld- LH (no toolboxes) (0 CA) Side Panel - LH (no toolboxes) ( CA) Toolbox Weld- LH (left side toolbox only) Body Panel Weld- RH (no toolboxes or left side toolbox only) (0 CA) 0000 Side Panel - RH (no toolboxes or left side toolbox only) ( CA) Toolbox Weld- RH (left & right side toolbox) Pad- LH (left side toolbox) Pad- RH (right side toolbox) Fender- LH 0000 Fender- RH 0000 Tail Weld- LH Tail Weld- RH Plate Plug 00 Capscrew, 0. -0NC x Plate 00 Locknut, 0. -NC 0 Capscrew, 0. -0NC x Capscrew, 0. -NC x. (no toolboxes) 00 Capscrew, 0. -NC x. 9 (left side toolbox only) 00 Capscrew, 0. -NC x. (left & right side toolbox only) 0 Capscrew, 0. -0NC x. 000 Locknut, 0. -0NC Flatwasher, 0. ID Flatwasher, 0. ID (no toolboxes) 900 Flatwasher, 0. ID 0 (left side toolbox only) 900 Flatwasher, 0. ID (left & right side toolbox only) Lockwasher, 0. ID 0 (no toolboxes) Lockwasher, 0. ID (left side toolbox only) Lockwasher, 0. ID (left & right side toolbox only) Nutsert, 0. -0NC 00 Capscrew, 0. -0NC x Plate 000 Plate 0009 Plate Lockwasher, 0. ID 0000 Tail Plate Weld Edge Trim in Bumper (left side toolbox only) Bumper (left & right side toolbox only) 00000* Seal Channel - Top (left side toolbox only) 00000* Seal Channel - Top (left & right side toolbox only) 00000* Seal Channel - Left (left side toolbox only) 00000* Seal Channel - Left (left & right side toolbox only) 00000* Seal Channel - Right (left side toolbox only) 00000* Seal Channel - Right (left & right side toolbox only) * included in Door & Frame Assembly, P/N 00000
7 BODY ASSEMBLY - ALUMINUM 0000* Seal Channel - Bottom (left side toolbox only) 0000* Seal Channel - Bottom (left & right side toolbox only) 00000* Plate (left side toolbox only) 00000* Plate (left & right side toolbox only) 00000* Hinge (left side toolbox only) 00000* Hinge (left & right side toolbox only) 00000* Door (left side toolbox only) 00000* Door (left & right side toolbox only) 00000* Hinge Rod (left side toolbox only) 00000* Hinge Rod (left & right side toolbox only) * T-Handle Latch (left side toolbox only) 0000* T-Handle Latch (left & right side toolbox only) * Gasket (left side toolbox only) 90000* Gasket (left & right side toolbox only) * Seal (left side toolbox only) 0in * Seal (left & right side toolbox only) 0in 00* Capscrew, #- NC x 0.0 (left side toolbox only) 00* Capscrew, #- NC x 0.0 (left & right side toolbox only) 0000* Locknut, #-NC (left side toolbox only) 0000* Locknut, #-NC (left & right side toolbox only) 000* Plate (left side toolbox only) 000* Plate (left & right side toolbox only) 90000* Rivet (left side toolbox only) 90000* Rivet (left & right side toolbox only) 0* Capscrew, 0. -0NC x.00 (left side toolbox only) 0* Capscrew, 0. -0NC x.00 (left & right side toolbox only) * Nylon Washer, 0. ID (left side toolbox only) * Nylon Washer, 0. ID (left & right side toolbox only) 0000* Locknut, 0. -0NC (left side toolbox only) 0000* Locknut, 0. -0NC (left & right side toolbox only) Door & Frame Assembly (left side toolbox only) Door & Frame Assembly (left & right side toolbox only) 0 00* Locknut, 0. -0NC (left side toolbox only) 00* Locknut, 0. -0NC 0 (left & right side toolbox only) * included in Door & Frame Assembly, P/N HPL Wrecker Parts Manual - Page
8 HPL Wrecker Parts Manual - Page BODY ASSEMBLY - ALUMINUM A A SECTION A - A (This Side) (Opp Side) 0 0 (This Side) (Opp Side) (This Side) (Opp Side) 9 B DETAIL"B" See page 9 for Toolbox part number callouts
9 BODY ASSEMBLY - ALUMINUM HPL Wrecker Parts Manual - Page 9
10 HPL Wrecker Parts Manual - Page 0 BODY - STEEL - COMPLETE Body Assembly (0 & CA) (left side toolbox) Body Assembly (0 & CA) (left & right side toolbox) 000 Body Assembly ( CA) (left & right side toolbox) 0000 Plate 00 Locknut, 0.0 -NC 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 000 Plate 000 Bracket (body w/ left side toolbox) 900 Screw, 0. -0NC x Capscrew, 0. -0NC x.00 (body w/ left side toolbox) 00 Capscrew, NC x.00 (body w/ left & right side toolbox) Flatwasher, 0. ID (body w/ left side toolbox) 900 Flatwasher, 0. ID (body w/ left & right side toolbox) 000 Locknut, 0. -0NC (body w/ left side toolbox) 000 Locknut, 0. -0NC (body w/ left & right side toolbox) 0000 Angle ( body) Capscrew, 0.0 -NC x. ( body) 0000 Locknut, 0.0 -NC ( body)
11 BODY - STEEL - COMPLETE TRUCK FRAME BACK OF CAB B A VIEW A - A " BODY FRONT MOUNTING B A SUBFRAME FRONT SADDLE TRUCK FRAME PARTIAL SECTION B - B WITHOUT TOOLBOX HPL Wrecker Parts Manual - Page
12 HPL Wrecker Parts Manual - Page BODY ASSEMBLY - STEEL Deck Weld (steel) (left side toolbox) Deck Weld (steel) (left & right side toolbox) Pad (left side toolbox) Plug Paddle Handle (left side toolbox only) Paddle Handle (left & right side toolbox only) Gasket (left side toolbox only) Gasket (left & right side toolbox only) 00 Capscrew, #-NC x 0.0 (left side toolbox only) 00 Capscrew, #-NC x 0.0 (left & right side toolbox only) 0000 Locknut, #-NC (left side toolbox only) 0000 Locknut, #-NC (left & right side toolbox only) 0000 Door Weld (left side toolbox only) 0000 Door Weld (left & right side toolbox only) 9 0 Capscrew, 0. -NC x 0. (left side toolbox only) 0 Capscrew, 0. -NC x 0. (left & right side toolbox only) 0 00 Locknut, 0. -NC (left side toolbox only) 00 Locknut, 0. -NC (left & right side toolbox only) 0000 Edge Trim in Pad (right side toolbox)
13 BODY ASSEMBLY - STEEL HPL Wrecker Parts Manual - Page
14 HPL Wrecker Parts Manual - Page BODY ASSEMBLY - STEEL Deck Weld (steel) ( ) Pad (left side toolbox) Pad (right side toolbox) Pad (center toolbox) Pad (right side toolbox) Pad (center deck) Plug Paddle Lock Handle Paddle Handle Gasket 00 Capscrew, #-NC x Locknut, #-NC Door Weld Door Weld Rivet 0 Capscrew, 0. -NC x Locknut, 0. -NC 0000 Lock Rod Edge Trim in
15 BODY ASSEMBLY - STEEL SECTION A - A A 9 A HPL Wrecker Parts Manual - Page
16 HPL Wrecker Parts Manual - Page SUBFRAME Ford F-Series 0000 Subframe Weld 0000 Angle Plate Plate 009 Plate 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 Not Required 0 Not Required Not Required Not Required Ford F-Series with 9,000 lb GVWR 0000 Subframe Weld 0000 Angle Plate Plate 009 Plate 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC Plate Plate 0000 Plate Not Required Dodge (0 CA) 0000 Subframe Weld 0000 Angle Plate Not Required Not Required 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 Not Required 0 Not Required Not Required 000 Plate Dodge ( CA) 0000 Subframe Weld 0000 Angle Plate Not Required 009 Plate 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 Not Required 0 Not Required Not Required 000 Plate
17 SUBFRAME GM C Subframe Weld 0000 Angle Plate Not Required Not Required 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC 0 9 Not Required 0 Not Required Not Required 000 Plate GM C00/C00 without Mid Tank 0000 Subframe Weld 0000 Angle 0009 Plate Not Required Not Required 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC Shim 0 Not Required Not Required 000 Shim GM C00/C00 with Mid Tank 0000 Subframe Weld 0000 Angle 0009 Plate Not Required Not Required 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID 0 00 Locknut, 0.0 -NC Shim 0 Not Required Not Required 000 Shim HPL Wrecker Parts Manual - Page
18 HPL Wrecker Parts Manual - Page SUBFRAME 0 0 CHASSIS CAB 9
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20 HPL Wrecker Parts Manual - Page 0 HYDRAULIC RESERVOIR Reservoir Weld 900 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 000 Street Elbow 0000 Nipple 00000* Magnetic Plug 00000* Breather, Filler Cap * also available in Reservoir Weld, P/N 00000
21 HYDRAULIC RESERVOIR SUBFRAME REF SUBFRAME REF HPL Wrecker Parts Manual - Page
22 HPL Wrecker Parts Manual - Page TUNNEL TOOLBOX - ALUMINUM - & FOREIGN Tunnel Toolbox Weld ( wide) Tunnel Toolbox Weld ( wide) 0000 Frame Weld ( wide) 0000 Frame Weld ( wide) 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC Bumper Clamp Weld Nut, 0. -0NC 0000 Grounding Strap Not Required ( Toolbox) 900 Screw, 0. x 0. ( Toolbox) 00 Moulding 0in 000 Bracket 0 Capscrew, 0. -0NC x Flatwasher, 0. ID 00 Locknut, 0. -0NC 000 Seal Channel - Top Seal Channel - LH Seal Channel - RH 000 Seal Channel - Bottom Plate Hinge 000 Door 000 Hinge Rod 0000 T-Handle Latch 0 Capscrew, 0. -0NC x Gasket Seal 0in 0 00 Capscrew, #-NC x Locknut, #-NC 000 Plate Rivet Seal in 000 Panel ( wide) 0000 Plate ( wide) 00 Capscrew, 0. -NC x Nutsert, 0. -NC 0000 Shim Washer, 0.0 OD 0 00 Locknut, 0. -0NC
23 TUNNEL TOOLBOX - & ALUMINUM - FOREIGN Item #, Shim not shown HPL Wrecker Parts Manual - Page
24 HPL Wrecker Parts Manual - Page TUNNEL TOOLBOX - ALUMINUM - FOREIGN Tunnel Toolbox Weld ( wide) Frame Weld 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 0 00 Locknut, 0. -NC Bumper Clamp Weld 0 0 Capscrew, 0. -NC x Bracket Pad 00 Moulding 0in Seal Channel - LH 0000 Seal Channel - Top 0000 Seal Channel - Bottom Seal Channel - RH Plate Hinge Door 000 Hinge Rod 0000 T-Handle Latch 0 Capscrew, 0. -0NC x Gasket Seal 0in 00 Capscrew, #-NC x Locknut, #-NC 000 Plate Rivet Panel 00 Capscrew, 0. -NC x Nutsert, 0. -NC Seal in 0000 Shim Washer, 0.0 OD 00 Locknut, 0. -0NC 0000 Washer, 0. -0NC
25 TUNNEL TOOLBOX - ALUMINUM - FOREIGN Item #, Shim not shown HPL Wrecker Parts Manual - Page
26 HPL Wrecker Parts Manual - Page TUNNEL TOOLBOX - ALUMINUM - FORD, IHC & GMC Tunnel Toolbox Weld ( wide) Rubber Mount Head Washer 0000 Shim 0000 Shim 0 Capscrew, 0.0 -NC x.0 Capscrew, 0.0 -NC x. Carriage 900 Flatwasher, 0.0 ID 9 00 Locknut, 0.0 -NC Clamp Weld Pad Pad Pad Bumper Moulding in 900 Flatwasher, 0.0 ID 0000 Toolbox Frame Weld 0 Capscrew, 0. -0NC x Lockwasher, 0. ID Flatwasher, 0. ID 0000 Clamp Lockwasher, 0. ID Nutsert, 0. -0NC Tie Strap 0000* Seal Channel - LH 00009* Seal Channel - Top 00000* Seal Channel - Bottom 0000* Seal Channel - RH * Plate * Hinge 00000* Door 0000* Hinge Rod 0000* T-Handle Latch 00 Locknut, 0. -NC 90000* Gasket * Seal 0in 00* Capscrew, #-NC x * Locknut, #-NC 9 000* Plate * Rivet 0* Capscrew, 0. -0NC x * Nylon Washer, 0. ID * Locknut, 0. -0NC Ground Strap 0009 Plate 0 Capscrew, 0. -NC x Door & Frame Assembly * included in Door & Frame Assembly, P/N 00000
27 TUNNEL TOOLBOX - ALUMINUM - FORD, IHC & GMC CHASSIS FRAME 0 SECTION A-A DETAIL B A A B Item #, Tie Strap, not shown Item #, Ground Strap, not shown HPL Wrecker Parts Manual - Page
28 HPL Wrecker Parts Manual - Page TUNNEL TOOLBOX - & STEEL - FOREIGN Tunnel Toolbox Weld ( wide) Tunnel Toolbox Weld ( wide) 0000 Frame Weld ( wide) 0000 Frame Weld ( wide) 0 Capscrew, 0.0 -NC x. 00 Locknut, 0.0 -NC 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC Clamp Weld Pad ( wide) Pad ( wide) Door Weld ( wide) Door Weld ( wide) Paddle Handle Gasket 00 Capscrew, #-NC x Locknut, #-NC Hinge Weld 0 Capscrew, 0. -NC x Locknut, 0. -NC 000 Plate ( wide) 0000 Plate ( wide) 9 00 Capscrew, 0. -NC x Nutsert, 0. -NC 00 Moulding 0in 000 Bracket 0 Capscrew, 0. -0NC x Flatwasher, 0. ID 00 Locknut, 0. -0NC
29 TUNNEL TOOLBOX - & STEEL - FOREIGN HPL Wrecker Parts Manual - Page 9
30 HPL Wrecker Parts Manual - Page 0 TUNNEL TOOLBOX - STEEL - FORD, IHC & GMC Tunnel Toolbox Weld ( wide) Rubber Mount Head Washer Tail Washer 0 Capscrew, 0.0 -NC x. 900 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC 9 0 Capscrew, 0.0 -NC x Angle Pad Pad Pad Paddle Handle Gasket 00 Capscrew, #-NC x Locknut, #-NC Door Weld Hinge Weld 9 0 Capscrew, 0. -NC x Locknut, 0. -NC 000 Plate 00 Moulding 0in 0000 Ground Strap
31 TUNNEL TOOLBOX - STEEL - FORD, IHC & GMC VIEW A - A 0 A 9 A 9 HPL Wrecker Parts Manual - Page
32 HPL Wrecker Parts Manual - Page DECK MOUNTED,000 LB RECOVERY WINCH Winch Mount Weld 0 Capscrew, 0. -9NC x Lockwasher, 0. ID Sheave Support Weld Cable Guide Weld Pin Weld 0000 Orbit Motor Winch,000 lb Worm Gear Retaining Ring 0 00 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID Retaining Ring Sheave Grease Fitting Cover Plate 0 Capscrew, 0. -0NC x Well Nut, NC 900 Flatwasher, 0. ID Lockwasher, 0. ID 0 00 Capscrew, 0. -NC x Bushing 00 Adapter 0 Hose Assembly 0000 Elbow 00 Adapter Plug 9000 Relief Valve
33 0.9 DECK MOUNTED,000 LB RECOVERY WINCH HPL Wrecker Parts Manual - Page
34 HPL Wrecker Parts Manual - Page DECK MOUNTED RECOVERY WINCH CABLE TENSIONER Tensioner Weld 00 Capscrew, 0.0 -NC x. 000 Locknut, 0.0 -NC Compression Spring 900 Flatwasher, 0.0 ID 000 Locknut, 0.0 -NC
35 DECK MOUNTED RECOVERY WINCH CABLE TENSIONER HPL Wrecker Parts Manual - Page
36 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - SINGLE,000 LB WINCH Frame Weld 0 Capscrew, 0. -9NC x Flatwasher, 0. ID Base Boom Weld Fly Boom Weld Cylinder Assembly Cylinder Assembly Cable Guide Weld Sheave Support Weld Retaining Ring Pin Weld Retaining Ring Bushing Grease Fitting Sheave 9000 Pin Weld Pin Weld Pin Weld Pin Weld Winch,000 lb Worm Gear 0000 Cover Plate Slide Pad Slide Pad 00 Locknut, 0. -NC 900 Flatwasher, 0. ID 00 Capscrew, 0. -NC x Lockwasher, 0. ID 900 Flatwasher, 0. ID Capscrew, 0. -NC x Locknut, 0. -NC 0 Capscrew, 0. -NC x Counterbalance Valve Tube Assembly 00 Elbow 00 Tee Tube Assembly Pin Retaining Ring 9 00 Elbow Plug 000 Plate 0000 Orbit Motor 0 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 00 Adapter 00 Adapter 0 Hose Assembly 00 Adapter 9 0 Hose Assembly 0 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow Plug 9000 Relief Valve Grease Fitting
37 TON WRECKER BOOM - SINGLE,000 LB WINCH HPL Wrecker Parts Manual - Page
38 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - SINGLE,000 LB WINCH WINCH 0 (WRECKER BOOM) "EXTENSION CYLINDER" SECTION A - A SECTION B - B 9 (WRECKER BOOM) "LIFT CYLINDER" DIRECTIONAL CONTROL VALVE B A B A
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40 HPL Wrecker Parts Manual - Page 0 TON WRECKER BOOM - SINGLE,000 LB WINCH 0009 Frame Weld 0 Capscrew, 0. -9NC x Flatwasher, 0. ID 0000 Base Boom Weld Fly Boom Weld 0000 Boom Nose Weld Sheave Support Weld Cable Guide Weld Singe Winch Mount Weld Pin Weld Cylinder Assembly Cylinder Assembly Cylinder Assembly Pin Weld Pin Weld Plate Pin Pin Wear Pad Wear Pad Plate Winch -,000 lb Worm Gear 0000 Orbit Motor Retaining Ring Sheave Retaining Ring Grease Fitting 00 Capscrew, 0.0 -NC x Capscrew, 0.0 -NC x Locknut, 0.0 -NC Bushing Lockwasher, 0.0 ID 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 00 Capscrew, 0. -NC x. 00 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 9 0 Capscrew, 0. -0NC x Lockwasher, 0. ID 00 Capscrew, 0. -NC x Locknut, 0. -NC 0 Hose Assembly Tube Assembly Hose Assembly 00 Elbow 00 Tee 00 Elbow 9 00 Tee Tee Tube Assembly Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x Plate 900 Flatwasher, 0. ID 00 Adapter 00 Adapter 9 0 Hose Assembly 0 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow Plug 9000 Relief Valve Grease Fitting
41 TON WRECKER BOOM - SINGLE,000 LB WINCH HPL Wrecker Parts Manual - Page
42 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - SINGLE,000 LB WINCH WINCH (WRECKER BOOM) "EXTENSION CYLINDER" (WRECKER BOOM) "LIFT CYLINDER" 9 9 DIRECTIONAL CONTROL VALVE
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44 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL,000 LB WINCH 0009 Frame Weld 0 Capscrew, 0. -9NC x Flatwasher, 0. ID 0000 Base Boom Weld Fly Boom Weld 0000 Boom Nose Weld Sheave Support Weld Cable Guide Weld Dual Winch Mount Weld Pin Weld Cylinder Assembly Cylinder Assembly Cylinder Assembly Pin Weld Pin Weld Plate Pin Pin Wear Pad Wear Pad Plate Winch -,000 lb Worm Gear - LH Winch -,000 lb Worm Gear - RH 0000 Orbit Motor Retaining Ring Sheave 0000 Retaining Ring Grease Fitting Capscrew, 0.0 -NC x Capscrew, 0.0 -NC x Locknut, 0.0 -NC Not Required Lockwasher, 0.0 ID 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 00 Capscrew, 0. -NC x. 00 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 0 0 Capscrew, 0. -0NC x Lockwasher, 0. ID 00 Capscrew, 0. -NC x Locknut, 0. -NC 0 Hose Assembly Tube Assembly Hose Assembly 00 Elbow 00 Tee 9 00 Elbow 0 00 Tee Tee Tube Assembly Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x Plate 900 Flatwasher, 0. ID 00 Adapter 9 00 Adapter 0 0 Hose Assembly 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow 9000 Relief Valve Grease Fitting 0
45 TON WRECKER BOOM - DUAL,000 LB WINCH HPL Wrecker Parts Manual - Page
46 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL,000 LB WINCH WINCHES LH RH (WRECKER BOOM) "EXTENSION CYLINDER" 0 DIRECTIONAL CONTROL VALVE 9 (WRECKER BOOM) "LIFT CYLINDER"
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48 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - SINGLE 0,000 LB WINCH 000 Frame Weld 0 Capscrew, 0. -9NC x Flatwasher, 0. ID 0000 Base Boom Weld 0000 Fly Boom Weld 0000 Boom Nose Weld Sheave Support Weld Cable Guide Weld Singe Winch Mount Weld Pin Weld Cylinder Assembly Cylinder Assembly Cylinder Assembly Pin Weld Pin Weld Plate 9000 Pin Pin Wear Pad Wear Pad Plate Winch - 0,000 lb Worm Gear 0000 Orbit Motor Retaining Ring Sheave Retaining Ring Grease Fitting 00 Capscrew, 0.0 -NC x Capscrew, 0.0 -NC x Locknut, 0.0 -NC Bushing Lockwasher, 0.0 ID 0 Capscrew, 0. -NC x Flatwasher, 0. ID 00 Locknut, 0. -NC 0 Capscrew, 0. -NC x.0 0 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 9 0 Capscrew, 0. -0NC x Lockwasher, 0. ID 00 Capscrew, 0. -NC x Locknut, 0. -NC 0 Hose Assembly Tube Assembly Hose Assembly 00 Elbow 00 Tee 00 Elbow 9 00 Tee Tee Tube Assembly Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x Plate 900 Flatwasher, 0. ID 00 Adapter 00 Adapter 9 0 Hose Assembly 0 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow Plug Grease Fitting
49 TON WRECKER BOOM - SINGLE 0,000 LB WINCH HPL Wrecker Parts Manual - Page 9
50 HPL Wrecker Parts Manual - Page 0 TON WRECKER BOOM - SINGLE 0,000 LB WINCH WINCH 0 0 (WRECKER BOOM) "EXTENSION CYLINDER" (WRECKER BOOM) "LIFT CYLINDER" 9 9 DIRECTIONAL CONTROL VALVE
51 THIS PAGE INTENTIONALLY LEFT BLANK HPL Wrecker Parts Manual - Page
52 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL 0,000 LB WINCH 000 Frame Weld 0 Capscrew, 0. -9NC x Flatwasher, 0. ID 0000 Base Boom Weld 0000 Fly Boom Weld 0000 Boom Nose Weld Sheave Support Weld Cable Guide Weld Dual Winch Mount Weld Pin Weld Cylinder Assembly Cylinder Assembly Cylinder Assembly Pin Weld Pin Weld Plate 9000 Pin Pin Wear Pad Wear Pad Plate Winch - 0,000 lb Worm Gear - LH Winch - 0,000 lb Worm Gear - RH 0000 Orbit Motor Retaining Ring Sheave 0000 Retaining Ring Grease Fitting Capscrew, 0.0 -NC x Capscrew, 0.0 -NC x Locknut, 0.0 -NC Not Required Lockwasher, 0.0 ID 0 Capscrew, 0. -NC x Flatwasher, 0. ID 00 Locknut, 0. -NC 0 Capscrew, 0. -NC x.0 00 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 0 0 Capscrew, 0. -0NC x Lockwasher, 0. ID 00 Capscrew, 0. -NC x Locknut, 0. -NC 0 Hose Assembly Tube Assembly Hose Assembly 00 Elbow 00 Tee 9 00 Elbow 0 00 Tee Tee Tube Assembly Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x Plate 900 Flatwasher, 0. ID 00 Adapter 9 00 Adapter 0 0 Hose Assembly 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow 9000 Relief Valve Grease Fitting 0
53 TON WRECKER BOOM - DUAL 0,000 LB WINCH HPL Wrecker Parts Manual - Page
54 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL 0,000 LB WINCH (WRECKER BOOM) "EXTENSION CYLINDER" WINCHES LH RH (WRECKER BOOM) "LIFT CYLINDER" 0 0 DIRECTIONAL CONTROL VALVE
55 THIS PAGE INTENTIONALLY LEFT BLANK HPL Wrecker Parts Manual - Page
56 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL,000 LB WINCH 000 Frame Weld 0 Capscrew, 0. -9NC x Flatwasher, 0. ID 0000 Base Boom Weld 0000 Fly Boom Weld 0000 Boom Nose Weld Sheave Support Weld Cable Guide Weld Dual Winch Mount Weld Pin Weld Cylinder Assembly Cylinder Assembly Cylinder Assembly Pin Weld Pin Weld Plate 9000 Pin Pin Wear Pad Wear Pad Plate Winch -,000 lb Worm Gear - LH Winch -,000 lb Worm Gear - RH 0000 Orbit Motor Retaining Ring Sheave 0000 Retaining Ring Grease Fitting Capscrew, 0.0 -NC x Capscrew, 0.0 -NC x Locknut, 0.0 -NC Not Required Lockwasher, 0.0 ID 0 Capscrew, 0. -NC x Flatwasher, 0. ID 00 Locknut, 0. -NC 0 Capscrew, 0. -NC x.0 00 Capscrew, 0.0 -NC x Lockwasher, 0.0 ID 0 0 Capscrew, 0. -0NC x Lockwasher, 0. ID 00 Capscrew, 0. -NC x Locknut, 0. -NC 0 Hose Assembly Tube Assembly Hose Assembly 00 Elbow 00 Tee 9 00 Elbow 0 00 Tee Tee Tube Assembly Counterbalance Valve 900 Flatwasher, 0. ID 0 Capscrew, 0. -NC x Plate 900 Flatwasher, 0. ID 00 Adapter 9 00 Adapter 0 0 Hose Assembly 00 Adapter 0 Hose Assembly 0 Hose Assembly 000 Elbow 0000 Elbow 00 Adapter 00 Elbow Plug Grease Fitting 0
57 TON WRECKER BOOM - DUAL,000 LB WINCH HPL Wrecker Parts Manual - Page
58 HPL Wrecker Parts Manual - Page TON WRECKER BOOM - DUAL,000 LB WINCH (WRECKER BOOM) "EXTENSION CYLINDER" WINCHES LH RH (WRECKER BOOM) "LIFT CYLINDER" 0 0 DIRECTIONAL CONTROL VALVE
59 THIS PAGE INTENTIONALLY LEFT BLANK HPL Wrecker Parts Manual - Page 9
60 HPL Wrecker Parts Manual - Page 0 WRECKER BOOM SINGLE / DUAL WINCH - CABLE TENSIONER Pressure Plate Weld (,000 lb winch) Pressure Plate Weld (0,000 lb winch) Pressure Plate Weld (,000 lb winch) Angle Weld - LH (,000 & 0,000 lb winch) Angle Weld - LH (,000 lb winch) Angle Weld - RH (,000 & 0,000 lb winch) Angle Weld - RH (,000 lb winch) Compression Spring 900 Flatwasher, 0.0 ID (,000 & 0,000 lb winch) 9000 Flatwasher, 0. ID (,000 lb winch) 900 Flatwasher, 0.0 ID 000 Locknut, 0.0 -NC 00 Capscrew, 0. -NC x Flatwasher, 0. ID 0 00 Locknut, 0. -NC
61 WRECKER BOOM SINGLE / DUAL WINCH - CABLE TENSIONER HPL Wrecker Parts Manual - Page
62 HPL Wrecker Parts Manual - Page WINCH MOUNTED LIGHT PYLON 0000 Channel Weld Mounting Bracket Weld ( Pylon) 0000 Mounting Bracket Weld (0 Pylon) Mounting Bracket Weld ( Pylon) 0000 Mounting Bracket Weld ( Pylon) 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 0 00 Locknut, 0. -NC Clip (, 0 & Pylon) Clip ( Pylon) 9000 Screw, #0 x 0.0 (, 0 & Pylon) 9000 Screw, #0 x 0.0 ( Pylon) 00 Capscrew, 0. -NC x.00
63 WINCH MOUNTED LIGHT PYLON HPL Wrecker Parts Manual - Page
64 HPL Wrecker Parts Manual - Page / TON DUAL WINCH FREE SPOOL Lever Weld 000 Bracket - RH 000 Bracket - LH Handle Weld (,000 & 0,000 lb Winch) 0000 Handle Weld (,000 lb Winch) Spring 900 Flatwasher, 0.0 ID (,000 & 0,000 lb Winch) 900 Flatwasher, 0.0 ID (,000 lb Winch) Yoke Assembly 0000 Hex Nut, 0.0-0NF T-Handle Pin 0 0 Capscrew, 0. -NC x Flatwasher, 0. ID Hex Nut, 0. -NC 0000 Key 9000 Pin
65 / TON DUAL WINCH FREE SPOOL 9 0 THIS POSITION,000 LB WINCH ONLY R H Free Spool Handle, shown,000 lb Winch, shown HPL Wrecker Parts Manual - Page
66 HPL Wrecker Parts Manual - Page UNDERLIFT BOOM - COMPLETE 000 Boom Assembly 0000 Cylinder Assembly Pin Weld Pin Weld Pin Weld Pin Weld 0000 Retaining Ring 0 Capscrew, 0. -NC x Locknut, 0. -NC Grease Fitting
67 UNDERLIFT BOOM - COMPLETE SUBFRAME WELD 0 SUBFRAME WELD 0 A A 0 VIEW A - A HPL Wrecker Parts Manual - Page
68 HPL Wrecker Parts Manual - Page UNDERLIFT BOOM ASSEMBLY 0009 Base Section Boom Weld 00 Fly Section Boom Weld Cylinder Assembly 00000* Cylinder Assembly 000 Arm Weld - LH 000 Arm Weld - RH 000 Tube Weld 0000 Tube Weld Pin Washer Washer Pin Weld 9000 Pin Pin Pad 0000 Shim Angle 0000 Retaining Ring Retaining Ring Retaining Ring 0 Capscrew, 0.0 -NC x Locknut, 0.0 -NC Grease Fitting 0 Capscrew, 0. -0NC x 0.0 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID Lockwasher, 0. ID Pin 9 0 Capscrew, 0.0 -NC x Locknut, 0.0 -NC Washer,.00 OD * Service Seal Kit, P/N 90
69 UNDERLIFT BOOM ASSEMBLY SECTION A - A A B 0 0 A B SECTION B - B HPL Wrecker Parts Manual - Page 9
70 HPL Wrecker Parts Manual - Page 0 MANUAL L-ARM WHEEL LIFT GRID AND STORAGE 00 Pivot Tube Weld 00 Grid Weld - LH 000 Grid Weld - RH 0000 T-Handle 009 L-Arm Weld 9000 Pivot Pin 0000 Retaining Ring 00000*+ Rod Cap *+ Pin 0 000*+ Rod 00000*+ Compression Spring *+ Grease Fitting 000 Storage Tube Weld 0 Capscrew, 0. -0NC x Flatwasher, 0. ID Nutsert, 0. -0NC Plate 00 Capscrew, 0. -NC x Flatwasher, 0. ID Locknut, 0. -NC Pad 900 Screw, #0-NC x 0. * also available in Grid Weld, LH, P/N 00 + also available in Grid Weld, RH, P/N 000
71 MANUAL L-ARM WHEEL LIFT GRID AND STORAGE A A 9 0 VIEW A - A ROTATED 90v CCW HPL Wrecker Parts Manual - Page
72 HPL Wrecker Parts Manual - Page MANUAL T PIVOTING WHEEL LIFT GRID AND STORAGE 00 Pivot Tube Weld 0000* Grid Weld - LH Grid Weld - RH * Pivot Casting, LH Pivot Casting, RH 9000*+ Pin 0000*+ Retaining Ring 0000*+ T-Handle Pivot Pin Retaining Ring 9000*+ Pin *+ Lockwasher, 0. ID 9000*+ Pin 00000*+ Spring 00000*+ Cap 000*+ Rod 00000*+ Screw, 0. -0NC x *+ Compression Spring *+ Pin *+ Grease Fitting L-Arm Weld - LH L-Arm Weld - RH 000 Storage Tube Weld 0 Capscrew, 0. -0NC x Flatwasher, 0. ID 000 Locknut, 0. -0NC Plate 00 Capscrew, 0. -NC x Flatwasher, 0. ID Locknut, 0. -NC * also available in Grid Assembly, LH, P/N also available in Grid Assembly, RH, P/N 0000
73 MANUAL T PIVOTING WHEEL LIFT GRID AND STORAGE A A UNDERLIFT, REF VIEW A - A ROTATED 90v CCW HPL Wrecker Parts Manual - Page
74 HPL Wrecker Parts Manual - Page HYDRAULIC COMPONENTS - PTO VERSION + See Note PTO See Note Pump, Fittings & Mtg. Hardware See Note Hose Assembly 000 Elbow 9 Adapter See Note Hose Assembly 00 Adapter 0* Hose Assembly 9 9 Adapter 0 Elbow 0009 Reducer 00 Elbow Restrictor 00* Hose Assembly 0 Hose Assembly 00 Elbow 00 Elbow 00 Tee Tube Assembly Tube Assembly Tube Assembly Tube Assembly 00 Adapter 00 Elbow 0000 Reducer 0000 Reducer Nut 00 Adapter 00* Hose Assembly 9 00* Hose Assembly Counterbalance Valve Check Valve Counterbalance Valve ^ also available in Filter Assembly, P/N * included in Hose Kit, P/N Capscrew, 0. -NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -NC 0 Capscrew, 0. -NC x Filter Assembly Gauge ^ Filter Element Clamp Body Insert 000 Stacking Bolt 000 Clamp Bolt 000 Clamp Cover 000 Locking Plate 0000 Clamp 00 Capscrew, 0. -0NC x Lockwasher, 0. ID Hex Nut, 0. -0NC Clamp 0 00 Locknut, 0. -NC Sleeve Note: For Clutch Pump Version, consult factory for parts. Note : Varies depending on chassis, transmission and PTO type. Consult factory for part numbers.
75 HYDRAULIC COMPONENTS - PTO VERSION + (WRECKER BOOM) "EXTENSION CYLINDER" (WRECKER BOOM) "WINCHES" SEE VIEW A-A DIRECTIONAL CONTROL VALVE (WHEEL LIFT) "TILT CYLINDER" (WRECKER BOOM) "LIFT CYLINDER" 9 (WHEEL LIFT) "EXTENSION CYLINDER" HYD TANK C C V V (WHEEL LIFT) "LIFT CYLINDER" SUBFRAME 0 VIEW A-A Item #, Clamp; item #, Capscrew; item #, Lockwasher; item #, Hex Nut; item #9, Clamp; item #0, Locknut and item #, Sleeve; not shown HPL Wrecker Parts Manual - Page
76 HPL Wrecker Parts Manual - Page DUAL CONTROLS - BANK 000 Rod 9000 Control Valve Clevis Pin Cotter Hairpin Yoke 9000 Clevis Pin Cotter Pin 000 Jam Nut, 0. -NF Rod End Hex Nut, 0. -NC 0 Capscrew, 0. -NC x Flatwasher, 0. ID 00 Locknut, 0. -NC 0000 Handle Knob 000 Rod Weld 000 Rod Weld 0009 Rod Weld Plug Fitting Plug Shut-off
77 B A A B A B A A B A B A DUAL CONTROLS - BANK 0 9 B B A A VIEW A - A HPL Wrecker Parts Manual - Page
78 HPL Wrecker Parts Manual - Page DUAL CONTROLS - BANK 000 Rod 9000 Control Valve Clevis Pin Cotter Hairpin Yoke 9000 Clevis Pin Cotter Pin 000 Jam Nut, 0. -NF Rod End Hex Nut, 0. -NC 0 Capscrew, 0. -NC x Flatwasher, 0. ID 00 Locknut, 0. -NC 0000 Handle 000 Handle Knob 000 Rod Weld 000 Rod Weld Rod Weld Rod Weld 0000 Plug Fitting
79 B A A B A B A A B A B A DUAL CONTROLS - BANK 9 B B 0 A A VIEW A - A 0 HPL Wrecker Parts Manual - Page 9
80 HPL Wrecker Parts Manual - Page 0 DUAL CONTROLS - BANK 000 Rod 9000 Control Valve Clevis Pin Cotter Hairpin Yoke 9000 Clevis Pin Cotter Pin 000 Jam Nut, 0. -NF Rod End Hex Nut, 0. -NC 0 Capscrew, 0. -NC x Flatwasher, 0. ID 00 Locknut, 0. -NC 0000 Handle 000 Handle Knob 000 Rod Weld 000 Rod Weld Rod Weld Rod Weld 000 Rod Weld 0009 Rod Weld 0000 Plug Fitting
81 B A A B A B A A B A B A DUAL CONTROLS - BANK 0 B B A A VIEW A - A 0 HPL Wrecker Parts Manual - Page
82 HPL Wrecker Parts Manual - Page DUAL CONTROLS - BANK 000 Rod 9000 Control Valve 9000 Control Valve (Remote Operation) Clevis Pin Cotter Hairpin Yoke 9000 Clevis Pin Cotter Pin 000 Jam Nut, 0. -NF Rod End Hex Nut, 0. -NC 0 Capscrew, 0. -NC x.0 (non Remote Control Valve) 0 Capscrew, 0. -NC x.0 (with Remote Control Valve) 900 Flatwasher, 0. ID (non Remote Control Valve) 900 Flatwasher, 0. ID (with Remote Control Valve) 00 Locknut, 0. -NC (non Remote Control Valve) 00 Locknut, 0. -NC (with Remote Control Valve) 0000 Handle 000 Handle Knob 000 Rod Weld 000 Rod Weld Rod Weld Rod Weld 000 Rod Weld 0009 Rod Weld 000 Rod Weld 00 Capscrew, 0. -NC x. (with Remote Control Valve)
83 B A A B A B A A B A B A DUAL CONTROLS - BANK 0 B B A A VIEW A - A 0 HPL Wrecker Parts Manual - Page
84 HPL Wrecker Parts Manual - Page ELECTRICAL COMPONENTS - STANDARD LIGHTS AND WIRING 000 Cab to Body Harness Circuit Breaker 90 Terminal 90 Terminal 9000 Screw, #0 x Body Harness - 0 Body 000 Body Harness - Body Marker Light - Red (INC) Marker Light - Red (LED) Grommet Marker Light - Amber (INC) Marker Light - Amber (LED) Stop, Turn, Tail Light - Red (INC) Stop, Turn, Tail Light - Red (LED) Back-Up Light - White Tail Light Housing Gasket Grommet Not Required Way Receptacle Gasket 0 Capscrew, 0. -0NC x Lockwasher, 0. ID Nutsert, 0. -0NC Interior Light (left side toolbox) Interior Light (left & right toolbox) 9000 Screw, # x 0. 0 Terminal Cab to Headboard Harness (pylon) 0009 Cab to Headboard Harness (cross-over toolbox & headboard) ID Marker Light - Red (INC) ID Marker Light - Red (LED) 0 Capscrew, 0. -0NC x. 900 Flatwasher, 0. ID 00 Locknut, 0. -0NC 0 See Note Tail Light 000 Cross-Over Tbx Extension Harness ( ) 0000 Cross-Over Tbx Extension Harness ( ) Capscrew, #0-NC x Flatwasher, #0 ID 000 Locknut, #0-NC 0009 Chassis Connector Kit 00 Capscrew, 0. -0NC x. 900 Flatwasher, 0. ID 000 Locknut, 0. -0NC Note : Varies depending on chassis. Consult OEM for part number.
85 ELECTRICAL COMPONENTS - STANDARD LIGHTS AND WIRING SWITCH PANEL LIGHTBAR 0 A B C D E V BATTERY + CAB CHASSIS HARNESS TO HAND CONTROLLER Item #, Grommet not shown HPL Wrecker Parts Manual - Page
86 HPL Wrecker Parts Manual - Page ELECTRICAL COMPONENTS - OPTIONAL LIGHTS AND WIRING Marker Light - Amber Grommet Interior Light (cross-over toolbox) 9000 Screw, # x 0. (cross-over toolbox) 000 Terminal (cross-over toolbox) Worklight 0000 Bracket 0 Capscrew, 0. -0NC x Flatwasher, 0. ID 0090 Terminal Work Light
87 ELECTRICAL COMPONENTS - OPTIONAL LIGHTS AND WIRING LIGHTBAR 9 0 SWITCH PANEL - TO TRUCK CAB CHASSIS V BATTERY + TO HAND CONTROLLER 9 0 HPL Wrecker Parts Manual - Page
88 HPL Wrecker Parts Manual - Page ELECTRICAL COMPONENTS - TAIL LIGHT CONVERTER Tail Light Converter Plate Wellnut, #0-NF 000 Capscrew, #0-NF x Screw, 0. -NC x Terminal Heat Shrink Tubing Terminal 9 90 Terminal Fuse Holder 0000 Fuse - 0 amp 009 Terminal Resistor (UD chassis w/ Incandes t lights) 0000 Resistor (UD chassis w/ LED lights)
89 ELECTRICAL COMPONENTS - TAIL LIGHT CONVERTER 0 A 0 A 0 A 0 A 9 0 HPL Wrecker Parts Manual - Page 9
90 HPL Wrecker Parts Manual - Page 90 WHEEL LIFT BOOM ELEVATION CYLINDER ASSEMBLY - P/N Barrel Weld 000 Rod Weld * Piston 90000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring 00000^ Head 9 000^ O Ring 0 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal 90000^ Rod Wiper Seal 0000 Retaining Ring 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N included in Head Assembly, P/N 0000
91 WHEEL LIFT BOOM ELEVATION CYLINDER ASSEMBLY - P/N HPL Wrecker Parts Manual - Page 9
92 HPL Wrecker Parts Manual - Page 9 WHEEL LIFT BOOM TILT CYLINDER ASSEMBLY - P/N Barrel Weld 0000 Rod Weld * Piston 0000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring ^ Head 9 000^ O Ring 0 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal 90000^ Rod Wiper Seal 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N included in Head Assembly, P/N 0000
93 WHEEL LIFT BOOM TILT CYLINDER ASSEMBLY - P/N HPL Wrecker Parts Manual - Page 9
94 HPL Wrecker Parts Manual - Page 9 WRECKER BOOM TILT CYLINDER ASSEMBLY - TON - P/N Barrel Weld 0000 Rod Weld * Piston 0000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring ^ Head 9 000^ O Ring 0 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal 90000^ Rod Wiper Seal 0000 Retaining Ring 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N included in Head Assembly, P/N 0000
95 WRECKER BOOM TILT CYLINDER ASSEMBLY - TON - P/N HPL Wrecker Parts Manual - Page 9
96 HPL Wrecker Parts Manual - Page 9 WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - TON - P/N Barrel Weld 0000 Rod Weld 90000* Piston 00000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring 000 Spacer ^ Head 0 000^ O Ring 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal ^ Rod Wiper Seal Retaining Ring 0000 Locknut * included in Piston Assembly, P/N included in Head Assembly, P/N 0000
97 WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - TON - P/N HPL Wrecker Parts Manual - Page 9
98 HPL Wrecker Parts Manual - Page 9 WRECKER BOOM TILT CYLINDER ASSEMBLY - / TON - P/N & Barrel Weld (Assembly P/N 00000) Barrel Weld (Assembly P/N 00000) 0000 Rod Weld * Piston 0000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring ^ Head 9 000^ O Ring 0 09^ Back-Up Ring 0000^ Wear Ring 90000^ Rod Seal 90000^ Rod Wiper Seal 0000 Retaining Ring 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N included in Head Assembly, P/N 0000
99 WRECKER BOOM TILT CYLINDER ASSEMBLY - / TON - P/N & HPL Wrecker Parts Manual - Page 99
100 HPL Wrecker Parts Manual - Page 00 WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - / TON - P/N Barrel Weld Rod Weld * Piston 00000* Wear Ring 90000* Piston Locking T Seal 09* Back-Up Ring 000* O Ring 00000^ Head 9 000^ O Ring 0 09^ Back-Up Ring 00000^ Wear Ring 90000^ Rod Seal ^ Rod Wiper Seal Retaining Ring 0000 Retaining Ring 0000 Locknut * included in Piston Assembly, P/N included in Head Assembly, P/N 0000
101 WRECKER BOOM EXTENSION CYLINDER ASSEMBLY - / TON - P/N HPL Wrecker Parts Manual - Page 0
102 HPL Wrecker Parts Manual - Page 0 REMOTE CONTROL OPERATION Hand Controller 0009 Remote to Subframe Harness 00 Capscrew, #-NC x Locknut, #-NC 0000 Plate 0000 Dust Cap 0009 Electrical Connector Wire, # Ga in 9 0 Wire Terminal Remote to Cab Harness 9000 Screw, #0 x 0.0
103 A B A B C D A B C D A B A B B A REMOTE CONTROL OPERATION POWER WIRE FROM CAB TO SUBFRAME HARNESS AB C A B C CHASSIS GROUND 9 ON FLOOR BEHIND PASSENGER SEAT VIEW A A VIEW A A ALUMINUM BODY STEEL BODY FRAME REF 0 U/L BM UP U/L EXT OUT U/L TILT UP DN IN DN D C B A D C B A BOOM DOWN BOOM UP BOOM EXTEND TILT DOWN B A B A BOOM RETRACT TILT UP A A SIDE VIEW OF LH TAIL SECTION HPL Wrecker Parts Manual - Page 0
104 HPL Wrecker Parts Manual - Page 0 MUD FLAPS 0000 Angle (Ford & IHC / aluminum body) 0000 Angle (GMC / aluminum body) Angle (Ford / steel body) Angle (GMC / steel body) Angle (IHC / steel body) 000 Plate (Ford & IHC / aluminum body) (Ford / steel body) 000 Plate (GMC / aluminum & steel body) 000 Plate (Ford / steel body) 0000 Bracket Mudflap (Ford & IHC / aluminum body) (IHC / steel body) Mudflap (GMC / aluminum & steel body) (Ford / steel body) 00 Capscrew, 0. -NC x. 900 Flatwasher, 0. ID Lockwasher, 0. ID Hex Nut, 0. -NC 9 00 Capscrew, 0. -NC x Angle (Ford & IHC / aluminum body) 0000 Angle (GMC / aluminum body) Angle (Ford / steel body) Angle (GMC / steel body) Angle (IHC / steel body)
105 MUD FLAPS 9 0 A 9 0 DETAIL A MUD FLAPS ON STEEL BODY 9 0 A L H SIDE R H SIDE 0 MUD FLAPS ON ALUMINUM BODY HPL Wrecker Parts Manual - Page 0
106 HPL Wrecker Parts Manual - Page 0 FENDER FLARES Fender Flare -.0 (both sides) (aluminum & steel body) 0000 Fender Flare LH (aluminum & steel body) 0000 Fender Flare RH (aluminum & steel body) 9000 Screw, #0 x 0.0 (aluminum body) (.0 Fender Flares) 9000 Screw, #0 x 0.0 (steel body) (.0 Fender Flares) 900 Screw, 0. -0NC x 0. (.0 Fender Flares) 9000 Flatwasher, #0 ID (aluminum body) (.0 Fender Flares) 9000 Flatwasher, #0 ID (steel body) (.0 Fender Flares) 900 Flatwasher, 0. ID (.0 Fender Flares) 000 Plate (steel body)(.0 Fender Flares)
107 FENDER FLARES FLARES ON STEEL BODY FLARES ON ALUMINUM BODY HPL Wrecker Parts Manual - Page 0
108 HPL Wrecker Parts Manual - Page 0 HEADBOARD - BODY MOUNT 0000 Headboard Weld - (aluminum body) Headboard Weld - (aluminum body) 000 Headboard Weld - 0 (aluminum body) 0000 Headboard Weld - (steel body) 0000 Headboard Weld - 0 (steel body) 0000 Headboard Weld - 0 (steel body) Pad 0 Capscrew, 0.0 -NC x Flatwasher, 0.0 ID Lockwasher, 0.0 ID 0000 Hex Nut, 0.0 -NC
109 HEADBOARD - BODY MOUNT HPL Wrecker Parts Manual - Page 09
110 HPL Wrecker Parts Manual - Page 0 HEADBOARD - TOOLBOX MOUNT 0000 Headboard Weld - (aluminum body) 000 Headboard Weld - (aluminum body) 0000 Headboard Weld - (aluminum body) Headboard Weld - (aluminum body) 000 Headboard Weld - 0 (aluminum body) 0000 Headboard Weld - (steel body) 0009 Headboard Weld - (steel body) 0000 Headboard Weld - (steel body) 0000 Headboard Weld - 0 (steel body) Pad 0 Capscrew, 0.0 -NC x. 900 Flatwasher, 0.0 ID 00 Locknut, 0.0 -NC
111 HEADBOARD - TOOLBOX MOUNT HPL Wrecker Parts Manual - Page
112 HPL Wrecker Parts Manual - Page TOW SLING Sling Head Assembly Hold back Arm Assembly Anchor Weld U-Joint Weld 0000 Plate 0000 Bar Pad 00 Moulding Sling Belt 0 0 Shoulder Bolt, 0. -NC x Anchor Shackle (single winch) Anchor Shackle (dual winch) 00 Capscrew, 0. -NF x. 000 Capscrew, 0. -NF x Locknut, 0. -NF 0 Capscrew, 0. -NC x.0 Capscrew, 0. -NC x Locknut, 0. -NC Grease Fitting Locknut, 0. -NC Screw, #0-NC x Seal, O-Ring
113 TOW SLING HPL Wrecker Parts Manual - Page
114 HPL Wrecker Parts Manual - Page SELF-LOADING DOLLY 0000 Bracket Weld 0000 Bracket Weld 000 Bracket Dolly Rework Carriage Bolt, 0. -NC x Wing Nut, 0. -NC 00 Capscrew, 0. -NC x Lockwasher, 0. ID Nutsert, 0. -NC Flatwasher, 0. ID Pad Trim 9 in Hub Cap
115 HPL Wrecker Parts Manual - Page SELF-LOADING DOLLY Item #, Vinyl Trim, not shown
116 HPL Wrecker Parts Manual - Page DECALS Jerr-Dan Nameplate 0000 Decal - Wrecker Boom 0000 Decal - Patent 0000 Decal - Cable Wrap Warning 0000 Decal - Cable Wrap Warning (deck mounted winch) 0000 Decal - Made In The USA Serial Number Tag 0000 Decal - Lubrication 0000 Decal - Lubrication Chart (without Wrecker Boom or Deck Winch) 0000 Decal - Lubrication Chart (with Deck Mounted Winch) 0000 Decal - Lubrication Chart (with Wrecker Boom) Decal - Wheel Lift Decal - Checklist Reminder 0000 Coverplate Decal - Controls 900 Screw, 0. x Decal - HPL (red) Decal - HPL (white) 0000 Decal - Wheel Lift Polycarbonate 0000 Decal - Safety 0000 Decal - Pre-Transport Checklist 0000 Decal - Grid Service (T- Manual Grid) Decal - Hitch Decal - Moving Parts 0000 Decal - Wrecker STAR Pop Rivet Decal - Red Reflective Decal - Red Reflective - LH 0000 Decal - Red Reflective - RH
117 WARNING WARNING WARNING WARNING WARNING WARNING DECALS A A (Both Sides) STEEL BODY - DRIVER'S SIDE (Both Sides) (Both Sides) (This Side) DECK MOUNTED WINCH STRUCTURE C VIEW A - A DRIVER'S SIDE TOOLBOX DOOR OPEN ALUMINUM BODY - DRIVER'S SIDE VIEW B - B VIEW C - C C B B 0 CAB DASHBOARD CONTROL HANDLE COVER PLATE & DECAL VIEW D - D D D MANUAL T- WHEEL LIFT GRID 0 9 B B MANUAL L-ARM WHEEL LIFT GRID HPL Wrecker Parts Manual - Page
118 HPL Wrecker Parts Manual - Page FORKS AND ADAPTERS Low Fork Adapter - LH Low Fork Adapter - RH 0000 T-Handle 00 High Fork Adapter Weld - LH 00 High Fork Adapter Weld - RH Small Frame Fork Large Frame Fork 00 Spring Hanger Fork Hitch Pin
119 FORKS AND ADAPTERS LOW FORK HOLDERS HIGH FORK HOLDERS SMALL FRAME FORKS 9 LARGE FRAME FORKS SPRING HANGER FORKS HPL Wrecker Parts Manual - Page 9
120 HPL Wrecker Parts Manual - Page 0 SWITCH PANEL Switch Panel - Function, Under Dash
46431x92A Garden Tractor (1998) Page 1 of 16 Body Chassis
46431x92A Garden Tractor (1998) Page 1 of 16 Body Chassis 46431x92A Garden Tractor (1998) Page 2 of 16 Body Chassis 1 092546E701 Bracket, Seat 2 091963 Z Plate Assembly, Switch 3 164X26 Spring, Compression
ILLUSTRATED PARTS LIST
TW400 WITH 390cc HONDA ENGINE 390cc 2 WHEEL DRIVE UTILITY VEHICLE ILLUSTRATED S LIST 390cc 2WD B O D Y D I A G R A M 390cc 2WD F R A M E D I A G R A M 390cc 2WD D R I V E T R A I N D I A G R A M DESCRIPTION
DANGER DANGER. General Information. Safety Is Your Responsibility. Ordering Parts. Contact Information
Safety Safety Is Your Responsibility DANGER To avoid personal injury or death, carefully read and understand all instructions pertaining to the Anthony Liftgates product. Do not attempt to install, operate,
MODEL 565E - 22 TON AIR/HYDRAULIC AXLE JACK
1 565AKHU HYDRAULIC 1.22 O-RING - 2 REQUIRED UNIT 1.23 O-RING COMPLETE 1.24 TEFLON O-RING 2 REQUIRED 1.3 EXTENSION SCREW 1.3A SPRING PIN 1.4 SPRING SUPPORT 1.5 SCREW BUSHING 1.6 Y SHAPE SEAL RING 1.7 HEAD
Railgates By THIEMAN IMPORTANT! KEEP IN VEHICLE! PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING THE EQUIPMENT.
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