OPERATION AND MAINTENANCE MANUAL WASP, Inc. Bag Cart Model No. A01154D Drawing No. A02022D

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1 OPERATION AND MAINTENANCE MANUAL WASP, Inc. Bag Cart Model No. A01154D Drawing No. A02022D

2 WASP RECORD OF REVISIONS REV. ISSUE DATE BY REV. ISSUE DATE BY NO. DATE INSERTED NO. DATE INSERTED Original 001 July 08/ Jan. 12/06

3 LIST OF EFFECTIVE PAGES SECTION PAGE DATE R List of Effective Pages 3 Jan. 12/06 R Table of Contents 4 Sept. 10/97 Warranty 5 R Specifications 6 May 07/96 Introduction-Operation 7 Aug. 01/89 R Maintenance 8 Jan. 12/06 Illustrated Parts List 9 Aug. 01/89 R Illustration (Running Gear Assembly) 10B Aug. 17/98 R Parts List 10 Aug. 17/98 Illustration (Main Assembly) 11B Aug. 01/89 R Parts List 11 Dec. 20/95 R Illustration (Hub & Spindle Assembly) 12A Dec. 05/95 R Parts List 12 Dec. 05/95 R Illustration (Curtain Assembly) 13B May 07/96 R Parts List 13 July 24/98 R Illustration (Hitch Assembly) 14A Sept. 10/97 R Parts List 14 Sept. 10/97 Notes 15 List of Effective Pages Jan. 12/06 Page 3

4 TABLE OF CONTENTS PAGE Title Page Record of Revisions List of Effective Pages Table of Contents Warranty 5 Specifications 6 Introduction-Operation 7 Maintenance 8 Illustrated Parts List 9 Illustration (Running Gear Assembly) 10B Parts List 10 Illustration (Main Assembly) 11B Parts List 11 Illustration (Hub & Spindle Assembly) 12A Parts List 12 Illustration (Curtain Assembly) 13B Parts List 13 Illustration (Hitch Assembly) 14A Parts List 14 Notes 15 Table of Contents Sept. 10/97 Page 4

5 WARRANTY WASP, Inc. warrants, to the original purchaser only, each of its new products to be free from defects in material and workmanship under normal and recommended use and service, subject to the conditions and qualifications herein set forth. The obligation of WASP, Inc. hereunder is limited to the repair or replacement of those parts which WASP, Inc., at it's sole discretion, determines to have failed as a result of defects in material or workmanship within a period of twelve (12) months after the date of purchase. No warranty of any kind, statutory implied or other wise is made or shall be imposed upon WASP, Inc. with respect to: 1. Second-hand parts or components. 2. New parts or components which, after shipment from the factory of it's origin, have been subject to operation in excess of the recommended capacities, misuse, negligence, or accident, or have been altered or repaired in any manner not authorized by WASP, Inc. 3. Tires, batteries, motors, electrical controls, etc. except that WASP, Inc. agrees to make available to the first user whatever Warranty benefits may be made available to WASP Inc. for these purchased components. This warranty does not apply to failures resulting from the use of attachments not sold or approved by WASP, Inc. WASP, Inc. will repair, or at it's option replace any part of its new products which under normal use and service fail to conform to this Warranty, providing that such part shall be returned to WASP, Inc. or to an Authorized Representative or Dealer of WASP, Inc. transportation charges prepaid. This Warranty is express in lieu of any other Warranties, expressed or implied, including any Warranty of merchantability or fitness for a particular purpose. This Warranty shall immediately become void if any service other than normal maintenance, is performed by anyone other than an authorized WASP Representative or Dealer; or if any alteration or modification is made without the prior consent of WASP, or if, in the sole discretion of WASP, Inc., the failure is due to abuse or neglect in the operation or maintenance of the product due to failure to follow the provisions set forth in the Operator's Manual. For Warranty Help Call Ask For Warranty Department. Warranty Page 5

6 SPECIFICATIONS Weight lbs. Overall Length (Towbar Up) " Overall Width " Box Width... 56" Overall Height... 79" Bed Height... 23" Box Opening (Length) " Box Opening (Height)... 52" Bed... Smooth V-Floor Split for Drainage Steering... Fifth Wheel Type with Timken Bearing Pivot Brakes...Manual Towbar Actuated Rear Wheel Brakes Rear Hitch...Pettibone (Mercury) Hitch Tires " x 8" Pneumatic Foam Filled Hubs... 4 bolt, 4" B.C. Towbar...41" with 3" ID Lunette Capacity lbs. Specifications May 07/96 Page 6

7 INTRODUCTION This manual contains specifications, operation, maintenance, and parts ordering information. Throughout this manual, the use of the terms Left, Right, Front, and Rear must be understood to avoid confusion. Left and Right indicate the left and right sides of the trailer when facing the rear hitch of the trailer. When ordering parts, always specify the trailer Serial No., which is stamped on the nameplate attached to the front end of the trailer. OPERATION Parking Brake: The trailer is equipped with a manual towbar actuated parking brake. To activate the parking brake, raise the towbar to the vertical position until it latches. To release the parking brake, pull up the parking brake latch while pushing in on the top of the towbar. When the towbar unlatches, lower it and release the latch. Introduction-Operation Aug. 01/89 Page 7

8 MAINTENANCE Tires: If replacement is necessary, the tires can be removed by first lifting the side of the trailer. The tires can then be removed by removing the four bolts, and sliding the tire off. Hubs: The wheel hub bearings have been packed at the factory with wheel bearings grease. Every six months the hubs should be repacked. Vertical Spindle Housing: The spindle housing bearings have been packed at the factory. Further lubrication should only be necessary if the bearings are removed, or disassembled for repairs. At this time, the bearing should be cleaned and repacked. Parking Brake: To adjust the parking brakes for proper tension, adjust the threads on the eyebolt on the hitch end to the proper tension to achieve the desired brake pressure. Lug Bolts: Lug bolts should be retorqued to 100 ft./lbs. every thirty (30) days. Rear Hitch: For proper performance, every 3 months perform the following. A. Clean and check for proper operation. Inspect for worn, damaged or missing parts. Replace as required using only WASP parts. B. Torque 1/2 inch nuts to 110 ft.-lbs. Maintenance Jan. 12/06 Page 8

9 ILLUSTRATED PARTS LIST The following illustration and parts list should be used to order parts for repairs. When ordering parts, match the item number in the illustration with the item number on the parts list, and then order using the part number following the item number in the parts list. Illustrated Parts List Aug. 01/89 Page 9

10

11 RUNNING GEAR ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION R 1 5 H /2 NC x 1-3/4 Lg. Capscrew R 2 6 H /2 NC Nylok Nut 3 1 P009718A Spanner Bushing 4 1 A002026A Towbar Assembly 5 8 H /2 NF Nylok Nut 6 4 P001513A Washer 7 4 H Shock Mount 8 1 W002944D Running Gear Weldment R 9 1 P056168A Mod. Capscrew R 10 1 H NF Slotted Nut 11 2 H Bearing Cone 12 2 H Bearing Cup 13 2 P001465A Spacer Bushing 14 1 W003347A Pin Flat Weldment 15 1 P009822A Towbar Latch 16 1 W002943C Fifth Wheel Weldment R 17 1 P062496A Mod. Capscrew 18 1 H /4 NC Nylok Nut R 19 4 H /2 NC x 2 Lg. Capscrew GR 8 R 20 1 A003731A Rear Hitch Assembly, See Page 14 R 21 1 H /16 x 2 Lg. Cotter Pin R 22 1 H SAE Washer 23 4 H Tire & Rim Assembly, 4.80/4.00 x 8 Pneumatic, Foam Filled 4 Ply. R 24 8 H /2 NC x 2-3/4 Lg. Capscrew 25 4 A002034A Spindle and Hub Assembly, See Page 12 R 26 5 H /2 Flat Washer R 27 1 H /2 NC x 3-1/2 Lg. Capscrew NOTE: Complete assembly can be ordered by part number A002028D. Running Gear Assembly Parts List Aug. 17/98 Page 10

12

13 MAIN ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION 1 REF. A002028D Running Gear Assembly, See Page W002938D Box Weldment 3 1 A002027A Cable Assembly 4 1 W002939B Shelf Weldment 5 1 W002941B Brake Weldment 6 2 H Spring Century, No H Magee Corner Bumper 8 16 H /4 Flat Washer R 9 16 H /4 x 3/4 Lg. AB Sheet Metal Screw R 10 4 H /2 NC x 1-1/2 Lg. Capscrew GR H /2 NC Nylok Nut R 12 4 H Dia. Red Reflector R 13 4 H Dia. Amber Reflector 14 2 H Handle, Stanley #SP482US2C4 R 15 8 H /4 -NC x 3/4 Lg. FLT HD Capscrew R 16 8 H /4 -NC Nylok Nut 17 4 P009780A Handle Tab 18 1 H /16 Flat Washer 19 2 P009697A Brake Pivot Sleeve R 20 2 H /8 NC x 1-1/2 Lg. Capscrew GR H /8 NC Nylok Nut 22 4 H /8 Flat Washer R 23 1 H /16 NC Nylok Nut 24 1 A002688B Curtain Assembly 25 1 A002687B Curtain Assembly Main Assembly Parts List Dec. 20/95 Page 11

14

15 HUB & SPINDLE ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION 1 1 P009711A Spindle, Axle 2 1 H /8 x 2 Lg. Cotter Pin R 3 1 H Grease Seal # R 4 1 H Bearing Cone # R 5 1 H Bearing Cup # R 6 1 H Hub # R 7 1 H /4 SAE Washer 8 1 H /4 NF Slotted Nut R 9 1 H Dust Cap # H /2 x 1 NF Lg. Lug Bolt NOTE: Complete assembly may be ordered by part number A002034A. Hub and Spindle Assembly Parts List Dec. 05/95 Page 12

16

17 CURTAIN ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION 1 2 H /8 NC Nylok Nut 2 2 H /8 Flat Washer R 3 1 A001650A Curtain Cable Assembly R 4 8 H /4 Flat Washer R 5 1 P009781A Pipe Hanger R 6 1 A003337B Curtain Panel Assembly - LH R 7 1 A003338B Curtain Panel Assembly - RH R 8 8 H /4 NC x 3/4 Lg. Capscrew 9 1 A002680A Curtain Pipe Assembly R 10 8 H /4 NC Nylok Nut R 11 2 H /2 NC x 3-1/2 Lg. Capscrew 12 2 W002955A Hanger Bracket R R NOTE: Complete assembly can be ordered by part number A002687B LH or A002688B RH. Curtain Assembly Parts List July 24/98 Page 13

18

19 HITCH ASSEMBLY PARTS LIST ITEM QTY. PART # DESCRIPTION 1 1 W005254A Coupler Hitch Weldment 2 1 W005255A Coupler Hook Weldment 3 1 P059977A Pin Round 4 1 P059975A Spring Cap Round 5 1 P059998A Coupler Hitch Spring 6 2 H /16 x 2 Lg. Cotter Pin NOTE: Complete assembly may be ordered by part number A003731A. Hitch Assembly Parts List Sept. 10/97 Page 14

20 WASP WATKINS AIRCRAFT SUPPORT PRODUCTS BOX 249 GLENWOOD, MINNESOTA NOTES

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