SJIII Series Models: CONVENTIONALS SERIES
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1 PARTS MANUAL This manual MUST be kept and stored with the aerial platform at all times. For Service please call Service Center Swenson Ave., St. Charles, IL FAX For Parts in North America and Asia please call Parts Center Swenson Ave., St. Charles, IL FAX For Parts & Service in Europe please call Europe, Glovers Meadow, Maesbury Rd., Oswestry, Shropshire, U.K...FAX AA Printed in Canada July 00 TM SJIII Series Models: CONVENTIONALS SERIES 0M & M Battery Powered
2 SJIII Series Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part. Parts Ordering Information When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information. Method Of Listing Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the NOUN FIRST method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. s preceded with an ( ) indicates a serviceable component or attaching hardware for the higher level assembly. If an index number initially starts with the letter K, for example K, means it s a kit. Any item(s) included in a kit will not have an index number. Quantities (Units Per Assy.) The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed. Hardware Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to. How To Order Repair Parts. Address all orders to your local SKYJACK dealer.. Specify model and serial number of the work platform (found on the serial number plate).. List the quantity needed.. List the length needed (if bulk item).. List the part number and description as shown in this manual for each item.. Show billing and shipping address and name of individual if possible.. Suggest best routing. CUSTOMER DEALER MODEL NUMBER SERIAL NUMBER DATE PURCHASED Use Only Authorized Replacement Parts! SKYJACK, Page
3 Table Of Contents Platform And Related Parts Figure.. Entrance Half Gate Assembly...8 Figure. Gate Latch Assembly...0 Figure.. Railing Assemblies... Figure. Extension Platform Railings... Figure. Quick Release Pins... Figure.. Platform Assembly...8 Figure.. Extension Platform Assembly...0 Figure.8. Platform Control Console Assembly... Figure.9. Proportional Controller Assembly... Figure.0. Scissor Arm Control Cable Assemblies...8 Scissors And Related Parts Figure.. Scissor Stack Assembly - Model Figure.. Scissor Stack Assembly - Model... Figure.. Scissor Stack Assembly Mounting... Figure.. Scissor Arm Assembly Connecting Hardware... Figure.. Scissor Arm Limit Switch Assemblies...8 Figure.. Holding Valve Assembly (Model 0)...0 Figure.. Holding Valve Assembly (Model )... Figure.8. Lift Cylinder and Mounting Hardware... Figure.9. Angle Transducer & Beeper/Light Assembly... Figure.0. Flash Amber Light Option... Figure.. Platform Air Supply Hose... Base And Related Parts Figure.. Base, Axle, & Wheels...8 Figure.. Pothole Protection Device... Figure.. Drive Wheel Motor... Figure.. Front Hub & Spindle Assembly... Figure.. Tie Rod Assembly...8 Figure.. Steer Cylinder Assembly...9 Figure.. Brake Cylinder Assembly...0 Figure.8. Rear Drive Manifold Assembly... Figure.9. Hydraulic Hose Connections... Figure.0. Base Control Console... Figure.. Control Module Assembly... Hydraulic Tray Assembly Figure.. Hydraulic/Electrical Assembly...8 Figure.. Pump and Motor Assembly... Figure.. Proportional Control Valve Assembly... Figure.. Main Manifold Assembly... Figure.. Hydraulic Hose Connections (Hydraulic/Electrical Tray)... SKYJACK, Page
4 Table Of Contents Figure.. Electrical Panel and hardware Assembly...8 Figure.. Electrical Panel - Harnesses...80 Battery Tray Assembly Figure.. Battery Tray Assembly...8 Figure.. Battery Charger Assembly...8 Options Figure.. Work Light Option...8 Labels and Nameplates Figure 8.. Label Kit...8 Figure 8.. Label - Platform Control Console...89 Figure 8.. Labels and Nameplates - Misc...90 SJIII Scissor Fluids Table. Hydraulic Oil...9 SKYJACK, Page
5 Figure.. Entrance Half Gate Assembly M98AA M9AA SKYJACK, Page 8
6 Figure.. Entrance Half Gate Assembly ASSEMBLY, Entrance railing 00 PAD, Entrance railing 00 WELDMENT, Railing bar rear cross 00 SCREW, Rambo (ST. x DIN 0) (Ref.) PIN ASSEMBLY, Quick release small loop (For components, refer to Figure.) 00 BOLT, Hex head (M0 x. x 0mm CL 8.8 ZP) 9 MOUNT, Entrance railing 00 WASHER, Flat (M0, DIN ) NUT, Hex nylon lock (M0-. grade 8.8 DIN 98) 9 9 GATE, Half 0 00 CAP, Plastic tube end SPRING HINGE, Stanley 009 SCREW, Rambo (ST. X 9 DIN 0) 008 PLATE, Gate clamp 009 RIVET, (DIN A. X 0 AL) 009 STRIP, Rubber gates (Ref.) LATCH, Door spring pin (For components, refer to Figure.) 00 STOP, Gate latch BUMPER, Door SKYJACK, Page
7 Figure. Gate Latch Assembly M08AA ASSEMBLY, Latch pin spring 09 PIN, Latch 0 GUIDE, Nylon spring 00 PLATE, Gate latch release 00 PIN, Roll 00 SPRING, Compression SKYJACK, Page 0
8 Figure.. Railing Assemblies M98AA SKYJACK, Page
9 Figure.. Railing Assemblies 990 WELDMENT, Railing main UPR - LH PLATE, Kick (LH) BOLT, Carriage (M8-. X 0 plated grade. DIN 0) 00 8 NUT, Hex nylon lock (M8-. grade 8.8 DIN 98) 98 SPACER, Railing SPACER, Railing 9 SHIM, Railing BOLT, Hex head cap screw (M0-. X 0 grade 8.8 DIN 9) NUT, Hex nylon lock (M0-. grade 8.8 DIN 98) 0 99 PLATE Cable cover (LH) 98 POP RIVET 00 8 WASHER, Flat (M0, DIN ) (Ref.) PIN ASSEMBLY, Quick release large loop (For components, refer to Figure.) 00 BOLT, Hex head (M0-. X grade 8.8 DIN 9) 99 WELDMENT, Railing main UPR - RH 00 CABLE, Guard 99 PLATE, Cable cover (RH) 8 00 SPACER, Railing retainer 9 00 SCREW, Rambo (ST. X DIN 0) 0 00 CAP, Plastic PLATE, Kick (RH) 989 WELDMENT, Railing main side LWR -RH 988 WELDMENT, Railing main side LWR - LH 9 PLATE, Outlet box support 0 POP RIVET 8 CABTIRE, AC outlet on platform (/) (Model 0) CABTIRE, AC outlet on platform (/) (Model ) SKYJACK, Page
10 Figure. Extension Platform Railings M9AA SKYJACK, Page
11 Figure. Extension Platform Railings 008 HANDRAIL, Extension (Ref.) - PIN ASSEMBLY, Quick release small loop (For components, refer to Figure.) 00 SCREW, Rambo (ST. X DIN 0) 00 BUSHING, Handrail sliding 00 BOLT, Hex head (M8-. x 0mm grade 8.8 DIN9) 00 NUT, Hex nylon lock (M8-. grade 8.8 DIN 98) 0089 PIPE, Extension deck midrail PLATE, Railing retainer extension deck 9 0 SET, Screw cup (/8 X X /8) NUT, Hex head (0. - Grade ) 980 PLATE, Mount label manual box 9 ENCLOSURE, Manual NUT, Hex flange (M DIN 9) 9 SCREW, Machine cheese head (M-0. x ) SPACER, Railing 98 SPACER, Railing 9 WELDMENT, Railing extension deck-lower SCREW, Rambo (ST. X 9 DIN 0) 9 99 BOLT, Hex head (M8 x. x mm grade 8.8 ZP DIN9) NUT, Hex nylon lock (M8-. grade 8.8 DIN 98) 00 CAP, Tube end (0x0x) 9 WELDMENT, Railing extension deck - upper 00 BOLT, Hex head (M0 x. x mm CL 8.8 ZP) 00 WASHER, Flat (M0, DIN ) (Ref.) - PIN ASSEMBLY, Quick release large loop (For components, refer to Figure.) 008 NUT, Hex nylon lock (M0-. grade 8.8 DIN 98) SKYJACK, Page
12 Figure. Quick Release Pins A B M8AB A 8 - PIN ASSEMBLY, Quick release large loop B - PIN ASSEMBLY, Quick release small loop 0009 PIN, Quick release (/8 DIA x.88 ) 080 LANYARD, Plastic coated ( ) SKYJACK, Page
13 Figure.. Platform Assembly 8 9 MAE SKYJACK, Page 8
14 Figure.. Platform Assembly A - ASSEMBLY, Main platform (Model 0) B 80 - ASSEMBLY, Main platform (Model ) 9 WELDMENT, Platform A 0 WELDMENT, Platform B BUSHING, Slider 008 PIN, Cotter (DIN9,x0-ST.) PIN ASSEMBLY, Rollout ROLLER, Wide 08 SLIDER, Roll out 00 SCREW, Rambo (ST. x DIN 0) 8 BUMPER, Platform A 9 00 SCREW, Rambo (ST. X DIN 0) A SKYJACK, Page 9
15 Figure.. Extension Platform Assembly MAC - - ASSEMBLY, Extension platform 09 WELDMENT, Extension deck BUSHING, Slider 0 8 STOP, Extension deck 098 NUT, Hex nylon lock (0.-8, grade ) 000 SCREW, Button head socket cap (0.-8 x 0.) SKYJACK, Page 0
16 Figure.8. Platform Control Console Assembly L L L MAB_ SKYJACK, Page
17 Figure.8. Platform Control Console Assembly ASSEMBLY, Platform control console 0 WELDMENT, Control box - ASSEMBLY, On/Overload light 00 CAP, Top Light Cover 0 BULB, Volt 0 MOUNT, Base light 09 INDICATOR, Battery charger 00 BLOCK, Terminal position small - - ASSEMBLY. Key switch 008 HEAD, Key Switch position 08 SWITCH, N.O. contact 000 BASE, Block contact 0 BLOCK, Switch N.O. 009 WASHER, Switch mount - - ASSEMBLY, Emergency stop switch 09 HEAD, Emergency stop switch 08 SWITCH, N.C. contact 000 BASE, Block contact 0 SWITCH, N.C. contact 009 WASHER, Switch mount 0 RING, Key logo 8 9 HORN, Volt 8 NUT, Hex nylon lock (M x 0.) 9 9 CABLE ASSEMBLY, Control box 080 CONNECTOR ASSEMBLY, pole male 088 CABLE, / 8 LABEL, Hydraulic proportional 9 CODE, Pin 0 09 AR PLUG, (/8 ) 0088 CONNECTOR, Strain relief 0 WELDMENT, Control box bottom cover - - ASSEMBLY, Horn switch 08 HEAD, Push button switch 080 SWITCH, N.O. contact 000 BASE, Block contact 0 BLOCK, Switch N.O. SWITCH, Torque toggle 8 GUARD, Toggle switch 8 SWITCH, Lift/Off/Drive toggle Parts list continued on the following page. SKYJACK, Page
18 Figure.8. Platform Control Console Assembly (Continued) Part list continued from the previous page. GUARD, Joystick 8 09 WASHER, Flat (#0) 9 08 WASHER, Lock (#0) NUT, Machine (#0 - ) 09 SCREW, Round head machine (#0 - x / ) (Ref.) - JOYSTICK, Controller Proportional. (For components, refer to Figure.9) (Ref) - ASSEMBLY, Scissor arm control cable (For components, refer to Figure.0) L (Ref.) - LABEL, Control box (Refer to figure 8.) SKYJACK, Page
19 Figure.9. Proportional Controller Assembly M99AB SKYJACK, Page
20 Figure.9. Proportional Controller Assembly CONTROLLER ASSEMBLY, Enable Joystick 89 HANDLE, Assembly 8 LEVER, Trigger 8 SWITCH, Enable push button 8 CAP, Rubber KIT, Handle 8 ROCKER, Assembly 8 SWITCH, Micro assembly 8 89 SCREW, Joystick handle 9 99 SCREW, Joystick lever 0 90 SCREW, Set 9 COUPLING, 8 mm 9 COUPLING, 0 mm 9 NUT, Push button 9 NUT, Joystick lever 9 FITTING, O-ring 8 SCREW 8 WASHER 8 9 BOOT & GASKET 9 8 BASE RELAY, Volt 0 Amp 80 SPACER 8 CAM 8 SCREW, Cam 80 CONNECTOR, Male 9 pole assembly 99 HOUSING, Connector male 9 pole PIN, Female wire 8 CONNECTOR, Female 9 pin assembly 89 HOUSING, Connector female 9 pin PIN, Male wire 80 CIRCUIT BOARD, Assembly 8 SCREW, Circuit board 8 89 SWITCH, Micro 9 80 WASHER, Switch micro 0 8 SCREW, Switch micro 80 SHAFT, Modified joystick SPRING SKYJACK, Page
21 Figure.0. Scissor Arm Control Cable Assemblies A 9 CABLE ASSEMBLY, Pin (Model 0) B 9 CABLE ASSEMBLY, Pin (Model ) M9AC CABLE, / A 8 CABLE, / B 08 CONNECTOR, Female pin 0 HOUSING, Top 0 INSERT, Female 9 CODE PIN 080 CONNECTOR, Pin male 0 HOUSING, Top 0 INSERT, Male SKYJACK, Page 8
22 Figure.. Scissor Stack Assembly - Model M09AA SKYJACK, Page 0
23 Figure.. Scissor Stack Assembly - Model SCISSOR ASSEMBLY 989 SCISSOR ARMS, Outside 98 SCISSOR LEVEL, Inside upper (Ref.) - MOUNTING, Scissor Stack Assembly (For components, refer to Figure.) BUMPER, Small 00 MAINTENANCE SUPPORT (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Figure.) (Ref.) - TUBE, Outside scissor spacer (For components, refer to Figure.) 8 BUMPER ASSEMBLY, Smaller (st Level) BUMPER, Smaller 00 BOLT, Hex (M -. x mm) 9 98 SCISSOR LEVEL, Inside (st Level) 0 (Ref.) - CYLINDER, Lift (For components, refer to Figure.) 000 BUMPER ASSEMBLY, Base 00 BUMPER, Base 00 BOLT, Mount bumper 980 SCISSOR LEVEL, Inside top 980 WELDMENT, Cable carrier 9 AR SHIM, Platform mount (If equipped) 008 BOLT, Hex head (M8 x. x 90mm, grade 8.8) 0088 NUT, Hex nylon lock (M8 x., grade 8.8) (Ref.) - ANGLE TRANSDUCER & BEEPER ASSEMBLY (For components, refer to Figure.9) CLIP, Double (G0) 9 0 SCREW, Hex head machine (/8- x /8) 0 (Ref.) - FLASHING LIGHT ASSEMBLY (For components, refer to Figure.0) SKYJACK, Page
24 Figure.. Scissor Stack Assembly - Model MAA SKYJACK, Page
25 Figure.. Scissor Stack Assembly - Model - - SCISSOR ASSEMBLY 980 SCISSOR LEVEL, Inside (nd & th Level) (Ref.) - CYLINDER, Upper lift (For components, refer to Figure.) SCISSOR ARMS, Outside (Ref.) - MOUNTING, Scissor Stack Assembly (For components, refer to Figure.) 00 MAINTENANCE SUPPORT 009 BUMPER, Small (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Figure.) 8 (Ref.) - TUBE, Outside scissor spacer (For components, refer to Figure.) 9 BUMPER ASSEMBLY, Smaller (st Level) BUMPER, Smaller 00 BOLT, Hex (M -. x mm) 0 (Ref.) - CYLINDER, Lower lift (For components, refer to Figure.) 98 SCISSOR LEVEL, Inside (st Level) 000 BUMPER ASSEMBLY, Base 00 BUMPER, Base 00 BOLT, Mount bumper 0 SCISSOR LEVEL, Inside (rd Level) 9 SHIM, Platform mount (If equipped) 008 BOLT, Hex head (M8 x. x 90mm, grade 8.8) 0088 NUT, Hex nylon lock (M8 x., grade 8.8) (Ref.) - ANGLE TRANSDUCER & BEEPER ASSEMBLY (For components, refer to Figure.9) CLIP, Double (G0) 9 0 SCREW, Hex head machine (/8- x /8) 0 (Ref.) - FLASHING LIGHT ASSEMBLY (For components, refer to Figure.0) SKYJACK, Page
26 Figure.. Scissor Stack Assembly Mounting A - Top Slider Assembly B - Main Platform Bracket Mounting Assembly C - Bottom Slider Assembly D - End Pin Assembly at Base M0AA SKYJACK, Page
27 Figure.. Scissor Stack Assembly Mounting 0 PAD, Slider 0 CASTING, Platform slider 0 BUSHING, Fiberglide (/ I.D. x -/ ) PIN, Main platform slider 099 WASHER, Flat (/ ) 0000 WASHER, Lock (/ ) 089 BOLT, Hex head (/ -0 x /8 ) PIN, Cotter PIN, Ø ¾ x (Scissor level without cable carrier weldment) (Model 0) PIN, Ø ¾ x ¼ (Scissor level with cable carrier weldment) (Model ) PIN, Ø ¾ x ¼ (Model ) 0 0 CASTING, Platform mounting bracket 8 SPACER, Bottom roller pin 0 PIN, Bottom roller 09 ROLLER, Scissor 98 TUBE, Outside scissor arms Cross Member SKYJACK, Page
28 Figure.. Scissor Arm Assembly Connecting Hardware Outside End Pin Assembly (With Cross Member Tube) Inside End Pin Assembly (Without Cross Member Tube) Limit Switch Pin Assembly Center Pin Assembly M0AA SKYJACK, Page
29 Figure.. Scissor Arm Assembly Connecting Hardware PIN, Outside Scissor (Model 0) PIN, Outside Scissor (Model ) 0 BUSHING, Fiberglide (/ I.D. x -/ ) (Model 0) 0 BUSHING, Fiberglide (/ I.D. x -/ ) (Model ) PIN, Cotter (Model 0) 008 PIN, Cotter (Model ) 98 TUBE, Outside scissor arms Cross Member (Model 0) 98 TUBE, Outside scissor arms Cross Member (Model ) 098 PIN, Inside Scissor (Model 0) 098 PIN, Inside Scissor (Model ) PIN, Limit Switch (Ref.) - ASSEMBLY, Limit Switch (For Components, Refer to Figure.) 8 0 PIN, Center (Model 0) 0 8 PIN, Center (Model ) 9 00 WASHER, Nylon ( O.D. x.8 I.D. x 0. ) (Model 0) 00 8 WASHER, Nylon ( O.D. x.8 I.D. x 0. ) (Model ) 0 BUSHING, Fiberglide (-/ x -/ ) (Model 0) BUSHING, Fiberglide (-/ x -/ ) (Model ) WASHER, Nylon (.8 I.D.) (Model 0) 8 WASHER, Nylon (.8 I.D.) (Model ) 0 WASHER, Flat (-/8 SAE ) (Scissor level without cable carrier) Model 0) 09 PIN, Cotter (8 x 0) (Model 0) 09 8 PIN, Cotter (8 x 0) (Model ) SKYJACK, Page
30 Figure.. Scissor Arm Limit Switch Assemblies L TOP VIEW FRONT VIEW 0 MAA SKYJACK, Page 8
31 - 09 SWITCH ASSEMBLY Figure.. Scissor Arm Limit Switch Assemblies 9 SWITCH, Drilled sealed limit 99 HEATSHRINK. Yellow 8 CONNECTOR, Receptacle 8 pin 8 CONNECTOR, Receptacle 8 pin wedge 90 CONNECTOR, Receptacle pin MARKER, Brady wire #8 0 MARKER, Brady wire # 0 MARKER, Brady wire # 009 CAM, Limit switches 8 00 BOLT, Hex head (M - x grade 8.8) WASHER, Lock (M) WASHER, Flat (M) 00 NUT, Hex head (M x ) 908 BUSHING, / Snap-in 00 BOLT, Hex head (M- x 0 grade 8.8) 89 CLAMP,. Worm gear 88 GUARD, Limit switch 008 BOLT, Hex head cap screw (M-0. x grade 8.8) 0080 WASHER, Lock (M plated) WASHER, Flat (M) NUT, Hex head (M x 0.) 0 8 BRACKET, Limit switch L (Ref.) - LABEL (Refer to Figure 8.) SKYJACK, Page 9
32 Figure.. Holding Valve Assembly (Model 0) M8AB 080 BLOCK ASSEMBLY, Holding valve 08 BLOCK, Manifold 080 PLUG, Expander TRANSDUCER, Pressure 000 psi 09 COIL ( volt) 09 VALVE, Holding N.C. (Ref.) LIFT CYLINDER ASSEMBLY (For components, Refer to Figure.8) 08 ORIFICE 00 SEAL, O-ring 8 8 FITTING, Elbow 9 08 BOLT, Hex head (/-8 x, Grade ) WASHER, Flat (/) 00 WASHER, Lock (/) 0 HOSE ASSEMBLY (manifold to lift cylinder) SKYJACK, Page 0
33 Figure.. Holding Valve Assembly (Model ) M09AB_M9AB 088 BLOCK, Upper holding valve 0 BLOCK, Manifold 080 PLUG, Expander 00 SEAL, O-ring 0 VALVE, Relief 09 VALVE, Holding (N.C.) 09 COIL, Volt 08 ORIFICE, One way (Ref.) LIFT CYLINDER ASSEMBLY (upper cylinder) (For components, refer to Figure.8) 8 (Ref.) LIFT CYLINDER ASSEMBLY (lower cylinder) (For components, refer to Figure.8) 9 0 BLOCK, Lower holding valve 0 BLOCK, Manifold 080 PLUG, Expander BOLT, Hex head (/-8 x.0, Grade ) WASHER, Flat (/ S.A.E.) 0 8 WASHER, Lock (/ x 0.09) 009 FITTING, Straight (upper lift cylinder) 9 FITTING, Tee (lower lift cylinder) TRANSDUCER, Pressure 0 psi 0 HOSE ASSEMBLY (upper lift cylinder to lower lift cylinder) 0 HOSE ASSEMBLY (lower lift cylinder to main manifold) SKYJACK, Page
34 Figure.8. Lift Cylinder and Mounting Hardware K K K K K M00AA_ SKYJACK, Page
35 Figure.8. Lift Cylinder and Mounting Hardware LIFT CYLINDER ASSEMBLY 099 WELDMENT, Barrel 099 ROD, Piston 09 GLAND, Front head 8 TRUNNION 08 BOLT (/- x, Grade ) 0 SHIM, Bearing block ( GA) (If equipped) 08 SHIM, Bearing block (8 GA) (If equipped) 088 SHIM, Bearing block ( GA) (If equipped) 008 BOLT, Hex head cap screw (M8 -. x 0, Grade 8.8) BEARING BLOCK ASSEMBLY 00 BLOCK 0090 BUSHING WASHER, Flat (M8) 0 8 WASHER, Lock (M8) 008 NUT, Hex full (M8) K 09 KIT, Seal repair SKYJACK, Page
36 Figure.9. Angle Transducer & Beeper/Light Assembly M09AC_ 00 TRANSDUCER, Angle 8 BOLT, Hex head cap screw (M - 0. x 0, Grade 8.8) 009 WASHER, Flat (M) 89 WASHER, Lock (M) 8 NUT, Hex head jam (M x 0., Grade ) 9 BEEPER, Alarm 8 V 8 BOLT, Hex head cap screw (M - 0. x 0, Grade 8.8) SKYJACK, Page
37 TO POTHOLE LIMIT TO FLASHING LIGHT TO HIGH SPEED LIMIT TO TILT SWITCH Figure.0. Flash Amber Light Option BLACK - WHITE - 0 GREEN - WHITE - 0 BLACK - EXISTING REAR MANIFOLD HARNESS FROM ELECTRIC PANEL WHITE - 0 WHITE - 0 M0AA 88 FLASHING AMBER LIGHT ASSEMBLY (without terminals) FLASHING AMBER LIGHT ASSEMBLY (with terminals included as shown) LIGHT, Beacon LENS, Amber 0 BULB ( volt) (if equipped with single contact bulb) BULB ( volt) (if equipped with dual contact bulb) 0 FLASHER (- volt) HARNESS, Flashing light 0 00 CABTIRE (8/) (Ref.) - HARNESS, Rear manifold (For components, refer to Figure.) SKYJACK, Page
38 Figure.. Platform Air Supply Hose M099AA - AIR TO PLATFORM HOSE ASSY 088 FITTING, Female disconnect 088 FITTING, Male disconnect 088 HOSE, Air (/) (Model 0) HOSE, Air (/) (Model ) 0900 FITTING, Hose barb 088 CLAMP, Hose 8 LABEL, Connect air here SKYJACK, Page
39 Figure.. Base, Axle, & Wheels DO NOT Intermix tires of different types on one machine. Use only tires of type originally supplied. M0AA_ SKYJACK, Page 8
40 Figure.. Base, Axle, & Wheels BAR ASSEMBLY, Emergency lowering 008 BAR, Emergency lowering access DO NOT 990 CLIP, Spring coated Intermix tires of different types 80 RIVET, Pop large head ( x 0) 008 PIN, Locking on one machine. Use only tires 0 BOLT, Wheel of type originally supplied. (Ref.) TIE ROD ASSEMBLY - (For components, refer to Figure.) (Ref.) STEER CYLINDER ASSEMBLY - (For components, refer to Figure.) 00 PIN ASSEMBLY, King 000 PIN, Axle king 00 PIN, Roll ( x ) 008 PIN, Cotter (. x 0) 09 WASHER, Bronze (Ref.) FRONT AXLE HUB & SPINDLE ASSEMBLY - (For components, refer to Figure.) 8 WHEEL ASSEMBLY (front) (Carlisle) 8 WELDMENT, Base (Model 0) 8 WELDMENT, Base (Model ) BUSHING, Slider 0 9 LADDER, Step (Model 0) LADDER, Step (Model ) - - HARDWARE, Ladder mounting 088 WASHER, Lock (M0) 00 WASHER, Flat (M0) 00 BOLT, Hex head cap screw (M0 -. x grade 8.8) 9 SWITCH, Battery 08 KIT, Battery switch lockout 00 STATIC STRAP ASSEMBLY 0 STRAP, Ground 00 BOLT, Hex head (M0 -. x ) 00 WASHER, Lock (M0 split type) 009 NUT, Hex head (M0 -.) Parts list continued on the following page. SKYJACK, Page 9
41 Figure.. Base, Axle, & Wheels (Continued) Parts list continued on the previous page. (Ref.) - BASE CONTROL CONSOLE BOX ASSEMBLY (For components, refer to Figure.0) 00 FITTING, Grease (Ref.) - REAR AXLE HUB ASSEMBLY (For components, refer to Figure.) (Ref.) - MOTOR, Wheel drive (For components, refer to Figure.) 0098 CUP, Set screw (M0 -. x 0) 8 8 WELDMENT, Brake pin (LH) BOLT, Socket head (/-0 x -/) WASHER, Lock (/) 098 NUT, Jam (/-0) (Ref.) BRAKE CYLINDER ASSEMBLY (For components, refer to Figure.) 9 WELDMENT, Brake pin (RH) 00 NUT, Hex (M -.) 00 BOLT, Carriage (M - 0) (Ref.) - REAR WHEEL ASSEMBLY (For components, refer to Figure.) (Ref.) - POTHOLE PROTECTION DEVICE ASSEMBLY (For components, refer to Figure.) 8 (Ref.) - HYDRAULIC/ELECTRIC TRAY ASSEMBLY (For components, refer to Figure.) (Ref.) - BATTERY TRAY ASSEMBLY (For components, refer to Figure.) 9 8 TRIM, Protective DO NOT Intermix tires of different types on one machine. Use only tires of type originally supplied. SKYJACK, Page
42 Figure.. Pothole Protection Device M8AD_ SKYJACK, Page
43 Figure.. Pothole Protection Device COMPRESSION ROD ASSEMBLY CAM LOCK ASSEMBLY 9 SPRING, Cam lock 98 WASHER, Driver 999 LOCK, Cam 88 BUSHING, Cam lock 80 PIN, Lever Bar guide 8 88 DRIVER, Lock 98 PIN, Spring (/ x -/8) 9 89 PIN, Locator 0 00 WASHER, Flat (M) 9 WASHER, Flat (/) PIN, Hitch (Ref.) - PIN, Tray upper eccentric (For components, refer to Figure. & Figure.) 9 BUSHING (/ x /) 008 BAR, Lever (Ref.) - PIN, Lower tray (For components, refer to Figure. & Figure.) 9 SPRING, Kicker 8 98 WELDMENT, Hydraulic tray angle 9 WELDMENT, Battery tray angle 0 99 PIN, Angle 9 BUSHING (/8 x /8) 909 LOCK, Tray cam 99 8 PIN, Spring (/ x /8) 9 PLATE, Kicker 889 PIN, Kicker clevis 98 BUSHING (/ x /8) 890 PIN, Lock 8 9 PIN, Spring (/ x /8) Parts list continued on the following page. SKYJACK, Page
44 Figure.. Pothole Protection Device (Continued) Parts list continued from the previous page. 9 0 MOUNT, Limit switch - - HARDWARE, Limit switch mount 0 NUT, Hex jam (M x ) 0090 WASHER, Flat (M) POTHOLE DEVICE LIMIT SWITCH ASSEMBLY 88 SWITCH, Limit pothole battery tray 88 SWITCH, Limit pothole hydraulic tray 0080 WASHER, Lock (M) 008 SCREW, Machine cheese (M-0. x ) (Ref.) - BUSHING, Slider (For components, refer to Figure.) 009 FLAP WELDMENT, Hydraulic tray 00 FLAP WELDMENT, Battery tray - - HARDWARE, Flap weldment retaining lower 088 WASHER, Lock (M0) 00 WASHER, Flat (M0) 08 BOLT, Hex head (M0 -. x 0, Grade 8.8) 009 PIN, Lever 8 0 PIN, Tray spring guide HARDWARE, Flap weldment retaining upper 8 WASHER, Lock (M) 0090 WASHER, Flat (M) 008 BOLT, Hex head (M - x, Grade 8.8) SKYJACK, Page
45 Figure.. Drive Wheel Motor M0AC 9 REAR HUB ASSEMBLY 09 HUB, Rear (-/) 089 WASHER, Lock toothed ( ) 8 ASSEMBLY, Motor 09 MOTOR, Hydraulic wheel drive 0 KIT, Seal (Ref.) - FITTINGS, Hydraulic (For components, refer to Figure.9) 0 NUT, Hex jam (-0) 00 BOLT, Hex head (M -. x, Grade 8.8) 00 NUT, Hex head (M -.) WASHER, Lock (M plated) 9 8 WHEEL ASSEMBLY, Rear (Carlisle) 0 (Ref.) - ASSEMBLY, Pin brake cylinder (For components, refer to Figure.) SKYJACK, Page
46 Figure.. Front Hub & Spindle Assembly M00AA FRONT HUB & SPINDLE ASSEMBLY 80 Spindle, Casting 0000 BUSHING, Fiberglide FRONT HUB ASSEMBLY 008 PIN, Cotter 0 SEAL, Grease 0009 BEARING, Inner cone 098 BEARING, Inner cup 08 HUB, Front ( bolt) 8 09 BEARING, Outer cup BEARING, Outer cone WASHER, Flat 09 NUT, Castle (-) 08 CAP, Dust SKYJACK, Page
47 Figure.. Tie Rod Assembly M0AA TIE ROD ASSEMBLY - ROD, Tie 8 END, Female (LH Thread) 008 NUT, Hex head jam (/8-8) (LH) 9 BAR, Tie rod 008 NUT, Hex head Jam /8-8 (RH) 008 END, Female (RH Thread) BOLT, Hex head (/8- x /) 008 SPACER WASHER, Lock (/8) NUT, Hex head (/8-) 0 09 BOLT, Hex head (/8- x /) SKYJACK, Page 8
48 Figure.. Steer Cylinder Assembly 0 K K 8 9 K M009AD STEER CYLINDER ASSEMBLY 0 BARREL, Steer cylinder 080 NUT, Lock (/8-, Grade C) 88 PISTON 09 O-RING, Rod 0 ROD, Piston 0 O-RING, Gland 08 GLAND, Cylinder NUT, Jam (/8-8) END, Cylinder rod 0 00 BEARING, Spherical 0 RING, Retaining 0 FITTING, Grease CAP, Grease fitting 00 NUT, Hex head jam (/-0) 000 WASHER, Lock (/) 90 BOLT, Hex head (/-0 X /) (Ref.) - FITTINGS, Hydraulic (For components, refer to Figure.9) K 08 KIT, Seal repair SKYJACK, Page 9
49 Figure.. Brake Cylinder Assembly K 0 K K M8AA CYLINDER ASSEMBLY, Brake 0 BARREL, Brake cylinder 08 SPRING, Brake return 080 NUT, Lock (/8-, Grade C) 8 PISTON 9 SEAL, Piston 09 O-RING, Rod 0 ROD, Brake 0 08 GLAND 089 BOLT, Hex head (/8- x, Grade ) 098 NUT, Hex head jam (/8-, Grade ) K 08 KIT, Seal repair SKYJACK, Page 0
50 Figure.8. Rear Drive Manifold Assembly 9 8 MAA REAR DRIVE MANIFOLD ASSEMBLY 80 FITTING, Elbow (# ORB - #) 0 VALVE, N.O. (speed) 00 COIL ( volt) 0 PLUG, O-ring 00 FITTING, Adapter (#0 ORB - #8) 0 VALVE, Flow (divider/combiner) 8 FITTING, Elbow 90 (# orb - #) 8 0 VALVE, N.C. (differential) 9 0 ORIFICE (0.00 diameter) 8 FITTING, Tee (# ORB - # - #) 089 BLOCK, Manifold PLUG, Expander 0 VALVE, Free-wheeling - - HARDWARE, Mounting 08 BOLT, Hex head (/8- x.) 00 SPACER, Tube 00 WASHER, Lock (M0 plated) 00 WASHER, Flat (M0) SKYJACK, Page
51 Figure.9. Hydraulic Hose Connections Steer Cylinder Main Manifold Left Wheel Motor Rear Drive Manifold Right Wheel Motor Left Brake Cylinder Right Brake Cylinder M0009AA SKYJACK, Page
52 Figure.9. Hydraulic Hose Connections (Ref.) - STEER CYLINDER ASSEMBLY (For components, refer to Figure.) 08 ORIFICE (0.00 diameter) 009 FITTING, Connector (# ORB - #) 98 HOSE ASSEMBLY (steer) 0 HOSE ASSEMBLY (drive) 09 HOSE ASSEMBLY (brake supply) (Ref.) - MAIN MANIFOLD ASSEMBLY (For components, refer to Figure.) 8 9 TUBE ASSEMBLY (drive motor) 9 00 FITTING, Adapter (#0 ORB - #8) 0 (Ref.) - MOTOR, Hydraulic drive (For components, refer to Figure.) 8 FITTING, Elbow 90 (# ORB - #) (Ref.) - BRAKE CYLINDER ASSEMBLY (For components, refer to Figure.) 00 HOSE ASSEMBLY (brake, RH) 0 HOSE ASSEMBLY (brake, LH) (Ref.) - REAR DRIVE MANIFOLD ASSEMBLY (For components, refer to Figure.8) SKYJACK, Page
53 Figure.0. Base Control Console L M9AA M08AB SKYJACK, Page
54 Figure.0. Base Control Console ASSEMBLY, Base control console 0 HARNESS (switches to electrical panel) CABTIRE (8/) 9 KIT, Deutsch plug (8 pin) SWITCH ASSEMBLY, Enable 000 BASE, Contact 0 SWITCH, Single contact (N.O.) 08 - SWITCH ASSEMBLY, Up/down 000 BASE, Contact 0 SWITCH, Single contact (N.O.) 08 - SWITCH ASSEMBLY, Emergency stop 000 BASE, Contact block 0 BLOCK, -contact (N.C.) 088 HEAD, Pushbutton switch (enable) 8 08 HEAD, Selector switch (up/down) 9 09 HEAD, Switch (emergency stop) 0 8 PLATE, Front mounting 8 BOLT, Hex head (M x x 0mm, grade 8.8) 8 WASHER, Lock (M plated) 8 PLATE, Rear cover 8 INSERT, Threaded (M - ) L (Ref.) - LABELS (Refer to figure 8.) SKYJACK, Page
55 Figure.. Control Module Assembly M0AE SKYJACK, Page
56 Figure.. Control Module Assembly 09 MODULE, Load sensing control 0 BRACKET, Control Module BOLT, Hex head (M x x 0, Grade 8.8) 0090 WASHER, Flat (M) 009 WASHER, Lock (M) 00 NUT, Hex head (M x ) 9 SCREW, Socket head cap (M x 0.8 x ) 8 WASHER, Lock (M) 9 0 WASHER, Flat (M) 0 HARNESS, Control Module to Transducers 0 9 CABTIRE, Cable 8/ 990 PIN, Female Wire 99 HOUSING, Male 9-Pole Plug 0 PLUG, Male -Pole 09 SEAL, 9 position interface 00 SEAL, 9 position wire 0 SEAL, position interface 08 SEAL, position wire 0 HARNESS, Beeper & Light 0 CABTIRE, Cable 8/ 990 PIN, Female Wire 8 0 HOUSING, Male -Pole Plug 9 (Ref.) HARNESS, Electric panel (For components, refer to Figure.) 0 0 KIT, Hand Held Calibration/Diagnostic Tool 0 TOOL, Hand Held Calibration/Diagnostic 0 CABLE, Computer Cable Gauge 08 PLUG, Male -Pole 0 PLUG, Male -Pole (Enclosed Version) SKYJACK, Page
57 Figure.. Hydraulic/Electrical Assembly M90AC_SM SKYJACK, Page 8
58 Figure.. Hydraulic/Electrical Assembly 9 WELDMENT, Hydraulic/electric tray 898 PIN, Lower tray 00 BUSHING, Bronze 8 TRIM, Protective 00 PIN, Tray upper eccentric 00 NUT, Hex head jam (M x.) 00 BOLT, Carriage (M x 0) 8 0 WELDMENT, Counter weight 9 00 PLATE, Motor mounting RETURN FILTER ASSEMBLY 0 ELEMENT, Filter 0 SEAL, O-ring 0 COVER 00 SPRING 9 CASTING, Aluminum SCREW, Set 99 BOLT, Washer combined 98 CASING, Filter 090 FITTING, Connector (# ORB - #) 0 VALVE, Pull-type lowering 09 MANIFOLD, Lowering valve 009 FITTING, Connector (# ORB - #), lowering valve 0 COVER, Hydraulic tank 09 CAP WITH GASKET, Filler/Breather 000 SCREW, Machine (M x, Grade 8.8) 8 00 CLAMP, Worm (#) HOSE, Tank ( ) 0 00 SCREW, Machine (M0 -. x ) 009 NUT, Hex head jam (M0 x., Grade ) 00 LATCH ASSEMBLY (RH) 080 LATCH, Tray 0089 KNOB, Latch 00 BOLT, Hex head cap screw (M8 -. x, Grade 8.8) 008 WASHER, Lock (M8) 008 BOLT, Hex head cap screw (M - x, Grade 8.8) 009 WASHER, Lock (M) Parts list continued on the following page. SKYJACK, Page 9
59 Figure.. Hydraulic/Electrical Assembly (Continued) Parts list continued from the previous page. INSERT, Threaded (not needed with gauge assembly) 0 GAUGE, Oil level/temperature 0 PLUG, Magnetic drain 090 SEAL, Magnetic drain plug (Ref.) - PROPORTIONAL CONTROL VALVE ASSEMBLY (For components, refer to Figure.) 8 09 BRACKET, Cylinder mounting - - HARDWARE, Mounting 008 BOLT, Hex head cap screw (M - x, Grade 8.8) 009 WASHER, Lock (M) 008 WASHER, Flat (M) 9 9 CYLINDER, Cushion 0 (Ref.) - MAIN MANIFOLD ASSEMBLY (For components, refer to Figure.) - - HARDWARE, Main manifold mounting 08 BOLT, Hex head (/8- x., Grade ) 0 WASHER, Flat (/8) 0999 WASHER, Lock (/8) 00 BOLT, Hex head (M -. x 90, Grade 8.8) 00 WASHER, Flat (M) 99 WASHER, Lock (M) (Ref.) - PUMP AND MOTOR ASSEMBLY (For components, refer to Figure.) (Ref.) - ELECTRICAL PANEL ASSEMBLY (For component, refer to Figure.) 00 BOLT, Hex head (M - 0, Grade 8.8) NOTE: For pothole protection device parts, refer to Figure. SKYJACK, Page
60 Figure.. Pump and Motor Assembly 8 9 M00AB A - PUMP & MOTOR ASSEMBLY (Model 0) B - PUMP & MOTOR ASSEMBLY (Model ) MOTOR ( VDC) 0 PUMP, Hydraulic A 08 PUMP, Hydraulic B 00 BOLT, Hex head cap screw (M8 -. x 0 grade 8.8) 008 WASHER, Flat (M8) 008 WASHER, Lock (M8) 9 BRUSH KIT (includes brushes and springs) 08 COUPLER (includes seals) 8 CABLE (motor to main contactor) 9 (Ref.) CABLE (motor to battery) (For components, refer to Figure.) SKYJACK, Page
61 Figure.. Proportional Control Valve Assembly M89AA_ - - PROPORTIONAL CONTROL VALVE ASSEMBLY 0 ASSEMBLY, Block/Valve/Coil 8 BLOCK, Manifold 9 VALVE, Control 0 COIL ( volt) 000 FITTING, Straight 0 FITTING, Elbow 00 BOLT, Hex head (M - x, Grade 8.8) 009 WASHER, Lock (M) 008 WASHER, Flat (M) SKYJACK, Page
62 Figure.. Main Manifold Assembly M09AC_ SKYJACK, Page
63 Figure.. Main Manifold Assembly - MAIN MANIFOLD ASSEMBLY - - MANIFOLD ASSEMBLY 0 BLOCK, Manifold PLUG, Expander 0 VALVE, -Way (lift) 00 COIL, Volt 0 VALVE, Counterbalance 80 FITTING, Elbow (# ORB - #, o-ring) 009 FITTING, Connector (# ORB - #) 0 FITTING, Plug (#) 8 0 VALVE, -Way (brake) 9 00 COIL ( volt) 0 0 FITTING, Plug (#8) 0 VALVE, Relief 0 VALVE (N.C.) 0 NUT, Cap (# JIC) 08 PLUG (#) 09 PLUG (/ NPT) 8 FITTING, Tee (# ORB - # - #) 9 FITTING, Tee (# ORB - # - #) 8 8 FITTING, Elbow SPOOL VALVE ASSEMBLY ( volt) (Drive & Steer) 8 VALVE, DIR D0 spool 80 COIL ( volt) 090 BOLT, Socket head (#0- x, Grade ) SKYJACK, Page
64 Figure.. Hydraulic Hose Connections (Hydraulic/Electrical Tray) MAA_SM SKYJACK, Page
65 Figure.. Hydraulic Hose Connections (Hydraulic/Electrical Tray) (Ref.) PUMP AND MOTOR ASSEMBLY - (For components, refer to Figure.) 0 FITTING, Connector (# ORB - #) 98 HOSE, Suction (/) HOSE ASSEMBLY (filter to main manifold) (Ref.) FITTING, Connector (# ORB - #) - (For components, refer to Figure.) (Ref.) RETURN FILTER ASSEMBLY - (For components, refer to Figure.) (Ref.) VALVE, Pull-type lowering - (For components, refer to Figure.) 8 0 HOSE ASSEMBLY (pump to proportional control valve) 9 (Ref.) FITTING, Connector (# ORB - #), lowering valve - (For components, refer to Figure.) 0 HOSE ASSEMBLY (manual lowering valve) 0 CLAMP, Worm (#) (Ref.) PROPORTIONAL CONTROL VALVE ASSEMBLY - (For components, refer to Figure.) 0 HOSE ASSEMBLY (proportional control valve to return filter) 0 HOSE ASSEMBLY (main manifold to proportional control valve) (Ref.) MAIN MANIFOLD ASSEMBLY - (For components, refer to Figure.) HOSE ASSEMBLY (cushion cylinder) 8 FITTING, Elbow 90 (# ORB - #) 8 0 HOSE ASSEMBLY (cushion cylinder) 9 (Ref.) CYLINDER, Cushion - (For components, refer to Figure.) SKYJACK, Page
66 Figure.. Electrical Panel and hardware Assembly MAB_ SKYJACK, Page 8
67 Figure.. Electrical Panel and hardware Assembly ELECTRICAL PANEL ASSEMBLY (hardware) 09 WELDMENT, Control panel 009 CLAMP 89 BUMPER, Rubber female 089 BOLT, Hex head (/-0 x /8, Grade ) 099 WASHER, Flat (/) 0000 WASHER, (Lock /) 0980 NUT, Hex (/-0) CONTACTOR, Solenoid (SPNO) 0 HOURMETER CIRCUIT BREAKER ( Amp) 98 RESISTOR (0 Ohm, watt) 0 SCREW, Round head machine (#-0 x /) 08 WASHER, Lock (#) 0 NUT, Hex (#-0) RELAY ( volt) 9 SPACER, Relay stand-off 0 98 MODULE, Encapsulated diode 00 BLOCK, Terminal ( position) 09 SCREW, Round head (#- x ) 098 NUT, Hex head (#-) 09 HARNESS, Ground 0 09 SCREW, Round head machine (#0- x /) 000 NUT, Hex head (#0-) 08 WASHER, Lock (#0) 09 WASHER, Flat (#0) 0 SCREW, Round head (#0- x ) 8 0 SCREW, Round head (#0- x ) 9 89 BUMPER, Male 0 9 BOLT, Machine (/ - 0 x ) SKYJACK, Page 9
68 Figure.. Electrical Panel - Harnesses TO BASE CONTROL CONSOLE CONTROL MODULE MAIN MANIFOLD PLATFORM CONTROL CONSOLE REAR HARNESS CONTROL MODULE FROM ELECTRICAL PANEL 8 POTHOLE SWITCHES 0 L 9 MAA SKYJACK, Page 80
69 Figure.. Electrical Panel - Harnesses 0 HARNESS, Rear manifold 088 CABTIRE (/) 8 PLUG, Connector (8 pin) 8 WEDGE, Connector plug (8 pin) 9 SOCKET, Connector contact 9 PLUG, Connector sealing 09 DIODE 0 HARNESS, Relays to control module 0 99 CABTIRE (8/) 990 PIN, Female wire 098 HARNESS, Panel load sensor to control module CABTIRE (/0) PIN, Female wire 09 HOUSING, Male plug ( pin) (Ref.) HARNESS, High speed/override limit switch (For Components, Refer to Figure.) 90 CONTROL CABLE ASSEMBLY (electrical panel) 08 CONNECTOR, Female 0 HOUSING 0 INSERT, Female pin 088 CABLE (/) 9 PIN, Code 9 HARNESS, Holding valve (Model 0) 98 CONNECTOR, Solenoid (with diode) 0 9 CABTIRE (8/) 90 HARNESS, Holding valve (Model ) 98 CONNECTOR, Solenoid (with diode) 0 8 CABTIRE (8/) (Ref.) HARNESS (base control console to electrical panel) (For Components, Refer to Figure.0) HARNESS, Charger cutout 09 CABTIRE (/) 99 CONNECTOR, Male plug ( pin) 990 PIN. Female wire 9 88 HARNESS, Main manifold 98 CONNECTOR, Solenoid (with diode) 09 DIODE 0 88 HARNESS, Pothole battery tray limit switch 88 HARNESS, Pothole hydraulic tray limit switch L (Ref.) - LABEL (Refer to figure 8.) SKYJACK, Page 8
70 Figure.. Battery Tray Assembly MAA_SM SKYJACK, Page 8
71 Figure.. Battery Tray Assembly WELDMENT, Battery tray 000 LATCH ASSEMBLY, LH 08 LATCH, Rotary 0089 KNOB, Latch 00 BOLT, Hex head cap screw (M8 -. x, Grade 8.8) 008 WASHER, Lock (M8) 008 BOLT, Hex head cap screw (M - x, Grade 8.8) 009 WASHER, Lock (M) - - HARDWARE, Battery tray 00 SCREW, Machine (M0 -. x ) 009 NUT, Hex head jam (M0 x., Grade ) 000 PLYWOOD (/8 x 0. x 8.) 9 SPACER, Wood (/ x. x ) 9 SPACER, Wood (/ x. x 8) CABLE, Battery 00A In-Line Fuse 0 00 Amp fuse 8 (Ref.) BATTERY CHARGER ASSEMBLY (For components, refer to Figure.) BATTERY, V (U00) 0 CABLE (battery to pump/motor assembly) 0 BOOT (black) 000 BOOT (red) 00 BOOT (black) 08 BOOT (red) CABLE (main disconnect switch to battery) (Ref.) - MAIN DISCONNECT SWITCH ASSEMBLY (For components, refer to Figure.) 90 CABLE (main disconnect switch to main contactor) 8 00 BOLT, Carriage (M x 0) 9 00 NUT, Hex head jam (M x.) 0 00 BUSHING, Bronze 00 PIN, Eccentric, upper tray 898 PIN, Lower tray 0 CABLE, Battery jumper (Ref.) - ASSEMBLY, Pothole protection device (For components, refer to Figure.) SKYJACK, Page 8
72 Figure.. Battery Charger Assembly L M09AF_ SKYJACK, Page 8
73 Figure.. Battery Charger Assembly 8 CHARGER, Battery (VDC) RELAY, Power (on) RELAY, Interlock 9 CONNECTOR, IEC PLATE, Front SCREWS, Front and rear plates 0 BOARD, Main PC () FUSE, Internal 8 BOARD, Main PC () 9 9 CONTROL BOARD, Main 0 CABLE, Interlock PLATE, Rear CABLE, Output 8 STRAIN RELIEF, Rear plate 0 GASKET, Front or rear plate 090 CORD (0V) CLIP, Single (#0, G) 90 SCREW, Tapping 8 08 BOLT (/-0 x /, Grade ) WASHER, Flat (/) WASHER, Lock (/) L (Ref.) - LABEL (Refer to figure 8.) SKYJACK, Page 8
74 Figure.. Work Light Option M99AB WORK LIGHT ASSEMBLY BULB, Halogen (0 watt, 8 mm) 0 WORK LIGHT, Dual halogen (0 watt) 800 BRACKET, Work light 08 BOLT, Hex head (0.-0 x, Grade ) 0000 WASHER, Lock (0.) 099 WASHER, Flat (0.) SKYJACK, Page 8
75 Figure 8.. Label Kit Label Kits The following label kit is for models SJIII 0,. It contains labels that are common to both machines. It excludes: serial numbers name plate registrations stripes tape platform capacities model designations all special options Supply model number, country and language when ordering complete machine labels. MODELS SJ 0 SJ Label Kit CE Part # 00 All Serial Numbers All Serial Numbers 00AA SKYJACK, Page 8
76 Figure 8.. Label - Platform Control Console (Ref.) - (To order a complete label kit, refer to Figure 8.) M0990AB_ 0 LABEL, Lift/Drive direction 0 LABEL, Base/Off/Platform 8 LABEL, Emergency stop 8 LABEL, Hydraulic proportional 08 LABEL, Lift/Off/Drive LABEL, Torque normal/high 99 LABEL, Controller 8 0 LABEL, Horn 9 09 LABEL, Overload SKYJACK, Page 89
77 Figure 8.. Labels and Nameplates - Misc. 9 8 LIFT CYLINDER PLATFORM AND EXTENSION DECK RAILING PINS LS 8 LSB LSA LIMIT SWITCHES BATTERY TRAY BASE CONTROL CONSOLE ELECTRICAL PANEL BACK VIEW CHARGER CONTROL CABLE 0 M0AA_ SKYJACK, Page 90
78 Figure 8.. Labels and Nameplates - Misc. - (Ref.) - (To order a complete label kit, refer to Figure 8.) 8 LABEL, Connect AC supply here 8 AR LABEL, Hydraulic proportional 9 LABEL, Battery disconnect switch location 090 NAMEPLATE, Serial number (not included in kit) 09 LABEL, Free-wheeling valve 9 LABEL, Charger information LABEL, 00A +Warning 8 0 LABEL, Warning Wood Spacers 9 8 LABEL, Power reset 0 89 LABEL, Ground reset 8 LABEL, Emergency Stop 988 LABEL, Up/Down (base control console) 090 LABEL, Enable Lift (Base control console) 9 LABEL, LSA 9 LABEL, LSB 9 LABEL, LS 0 LABEL, Warning, falling hazard (Vertical) 0 0 LABEL, Warning, falling hazard (Horizontal) LABEL, Safety Lanyard 9 00 LABEL, Orifice decal LABEL, Off/on (main disconnect switch) SKYJACK, Page 9
79 Figure 8.. Labels and Nameplates - Chassis CROSS MEMBER ST LEVEL INSIDE SCISSORS M000AJ_ SKYJACK, Page 9
80 Figure 8.. Labels and Nameplates - Chassis - (Ref.) - (To order a complete label kit, refer to Figure 8.) 00 LABEL, Maintenance support LABEL, Lift point/tie down 089 LABEL, Forklift boot LABEL, Place safety bar here 980 AR TAPE, Caution ( ) (not included in kit) 0 AR STRIPE, White/Blue (not included in kit) LABEL, Do not wear jewelry 8 09 LABEL, Operator s checklist 9 0 LABEL, Side force/no wind (not included in kit) 0 0 LABEL, Platform capacities 900 (00/00) (Model 0) (manual extension) 08 LABEL, Platform capacities 00 (0/0) (Model ) (manual extension) (all platform capacity labels are not included in kit) 9 LABEL, On/off slab 99 LABEL, logo, small 0 LABEL, Caution, brake 00 LABEL, Do not alter 8 LABEL, Manual enclosed 8 LABEL, Danger/Warning 980 LABEL, Model designation (Model 0M) 98 LABEL, Model designation (Model M) (all model designation labels are not included in kit) 8 9 LABEL, Hydraulic Oil MOL HVU (not included in kit) 9 09 LABEL, Emergency lowering 0 98 LABEL, Danger, pinch hand/foot 9 LABEL, Wheel load (Model xx) (not included in kit) 00 AR STRIPE, Red/Blue/Red (not included in kit) 0 LABEL, CE 988 LABEL, Keep 989 LABEL, Clear 0998 LABEL, Annual inspection 98 LABEL, logo (small, blue) SKYJACK, Page 9
81 SJIII Scissor Fluids Table. Hydraulic Oil Model SJIII-0 SJIII- * (Liters) * (Gallons) 0.9 Oil Type MOL HIDROKOMOL HVU 009 *All fuel capacity quantities are in standard liter or US gallons (liquid). 0AA SKYJACK, Page 9
82 TM ELEVATING THE WORLD
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