Overview. Characteristics
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- Rodger McKinney
- 7 years ago
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2 Overview The versatile LC Alpha III is designed to meet the demands of both high volume and small batch production of sheet metal components. The Alpha III out performs other machine styles with its quick set-up, easy material handling, reliable high speed processing and automated unloading of parts. Characteristics Full Material width work chute unloads parts automatically for reliable unattended operation Synchronised stainless steel rollers and urethane discs prevents underside marking Free bearings allow loading and unloading to be easily done by one operator Digitally controlled electronic shutter and advanced software provides rapid piercing
3 Machine Specification Machine Model Traverse Method X Axis Sheet Traverse Y Axis Head Traverse Axis Traverse Distance 2520 x 1550 x 300mm (Z Axis) Maximum Sheet Size (inc. 1 Reposition) 5040 x 1550mm Maximum Guaranteed Material Thickness 9mm Mild Steel 9mm Stainless (Oxygen Cut) 9mm Stainless (Clean Cut) 8mm Aluminium (A5052) Maximum Material Weight 330 Kg Minimum Unit 0.001mm Positioning Repeatability ± 0.005mm Axis Drive (X, Y & Z) AC Servo Motor Workchute 1550 x 550mm Assist Gas 3 ports, automatic control Speed Maximum Feed Speed 80m/min (X & Y Axis) 60m/min (Z Axis) Laser Cutting Speed 0 ~ 20m/min
4 Installation Electric Power Required (includes Oscillator) 65 KVA 400V (50Hz) ± 10% Air Requirements (Machine Only) 6.0 Kgf/cm² at 850 L/min Dimensions Machine Length 5700mm Machine Width 2510mm Machine Height 2275mm Machine Weight 6.4 tonnes
5 Standard Equipment Optional Equipment Anti Scratch Roller System Z Axis Sensor (HS 98) N.C. Autofocus Remote Pulse Handle Aluminium Cut Clean Cut Scraper Ultrafilter C.E. Conformity Guard System Sub Table P.O.A. Memory Extension (320m 1280m) P.O.A. OVS III P.O.A. (Quality check and sheet referencing system) For spare optional elements such as the lenses, mirrors and Cutting nozzles etc., please contact the Amada Parts Hotline. Additional operator, programming and spare parts manuals are available at an extra charge. (Prices do not include VAT)
6 Oscillator Specification Oscillator Model... Fanuc C AF 4000E Type... RF Discharge Excited Fast Axial Flow CO2 Laser Unit Build... Integrated with Main Machine Rated Output W Output Stability... Less than ± 2% (When output feedback is controlled) Wave Length µm Output Mode... Continuous Wave (C.W.) or Pulse Mode (NC Code Selection) Beam Mode... Low Order Mode Beam Diameter... Ø 27mm (max) Polarization... Linear (45 ) Beam Divergence... Less than 2mrad. Pulse Frequency... 5 ~ 2000 Hz Pulse Duty... 0 ~ 100% Laser Gas Mixture... CO 2 :HE 2 :N 2 = 5:40:55 ± 2%for each volume Pressure ± 0.25 Kgf /cm² (at regulator) Consumption L/hour Cooling Water Flow L/min (minimum) Interlocks... Electrical Systems... Mechanical Systems... Gas... Cooling Water Number of External Mirrors... 4
7 NC Specification Specification Model Fanuc FS-160i-L Controlled Axis X, Y & Z (3 Axis Simultaneous) Programming Mode Absolute/Incremental Minimum Input 0.001mm Single Block Yes Block Delete Yes Editing Yes Manual Data Input Yes Memory Capacity 128 Kb Display 9 Colour LCD Machine Operation Memory, MDI or Manual Data Interface RS232C Input Method RS232C, MDI, EDIT & Integral 3½" F.D Unit Functions Preparatory Function G 3 digit M Function M 3 digit F Function F S Function SO 1500 Display Functions Safety Functions - Program Content - Position Information - Program Check - Settings - Parameters - Beam Compensation - Self Diagnostics - Turbo Blower - Assist Gas - Shutter - Gas Pressure - Vacuum Leak - Laser Discharge - Door Open
8 Chiller Specification Chiller Model Tricool 21 Series S2/120 Type Air Cooled, floor mounted Water Specification Cooling Capacity 44 Kw Flow 160 l/min (minimum) Pressure 5.2 bar Outlet Temperature 25 C Type Demineralized Water Tank Capacity 200 litres Power Requirement 400V 3 Phase +Neutral +Earth Power Consumption 29.1 Kva Full Load Current 32A Protection Device Circuit Protectors Dimensions 1750mm(L) x 800mm(W) x 1750mm(H) Weight 700 Kg
9 Dust Collection Specification Model... Torit DFPRO 4 Capacity C Filtration Class Emission < 0.2 mg/m³ (BIA cat C) Emission < 2 mg/m³ Air requirements... 6 Bar (7 bar max) Air connection 1 BSP (female) Flow Rate 270 L/min Fan Motor Kw Extractor Connection... Ø 200mm Extractor Hose 5m flexible hose supplied Power Supply... 3 ph 400 VAC 50 Hz + Earth Dimensions mm (W) x 1500 mm (L) x 2295 mm (H) Weight 730 Kg
10 Price TBA Includes: Dust Extractor Chiller Transformer Safety Device Quotation Easy Cut Unit TBA Carriage Ex Works AMADA U.K... (Kidderminster, Worcestershire) Extra Delivery... Ex Stock (subject to prior sale) Payment Terms % + VAT with order 80% + VAT upon delivery Prices do not include VAT
11 Customer Training A 4 day machine operation and safety training course is provided Free Of Charge for a maximum of 2 people per company at the Amada UK Technical Centre, Kidderminster. Travelling and accommodation expenses for participants on the Amada Course are NOT included. The Training Course must be taken either before or within a 3 month period from date of machine delivery otherwise the allocation is forfeited. Further training courses are available upon request and at additional cost. During the commissioning period, our commissioning engineer will undertake maintenance training at your works. Commissioning will take place immediately after installation of the CNC machine and will be deemed complete after a component has been produced on the machine to the customer s accepted standard and component drawing. Service: During the guarantee period mechanical and electrical services will be carried out at 3, 6 and 11 months. Should the need arise to check or correct any fault, a visit by a service engineer will be arranged within 24 hours (Monday to Friday excluding bank holidays) but a trouble-shooting service is available by telephone from Amada UK Limited, which usually enables customers to rectify their machine faults immediately. Installation: The customer will be required to prepare a foundation in accordance with the foundation drawing supplied by Amada UK Limited and to degrease the machine. Also, the customer is responsible for supplying all the necessary air and electrical services and water services including demineralizer as outlined on the Amada Installation drawing. It is also the customer s responsibility to supply concrete and labour to infill the foundation when the machine is at its final site.
12 Guarantee: The guarantee is 12 months from the end of commissioning and covers labour and parts, with the exception of consumable items. Providing an AMADA UK service engineer or customers on instruction of AMADA UK service engineers fit the parts these parts shall be free of charge. Excluded Items: Components considered to be consumable are not covered by warranty. These components include: - Optical elements, such as lenses and mirrors - Filters - Cutting nozzles - Laser gasses - Oils and lubricants - Material Amada UK accept no liability for the damage or poor performance of these components if the cause is found to be as a result of customer negligence/miss use, use of unauthorised parts, the production of materials not included in the machine specification (ie: Non metallics) or any other cause beyond the control of Amada UK. In such a situation labour, travelling and parts will be charged. Validity: This quotation is valid for 30 days from date of issue and is subject to terms and conditions stated. (Further copies of which are available upon request). Amada reserve the right to alter any specification without prior notice. All typographical & clerical errors are subject to correction.
13 Health & Safety The Amada Laser Cutting machine has been designed and manufactured to be safe and without risks when properly used. However, the following requires careful consideration by the user. Laser Safety Glasses In the interests of health and safety, all employees who operate lasercutting machines should wear approved laser safety glasses. Training Ref: PUWER 98 Regulation 9 Cutting of non metallic materials 1) Every employer shall ensure that all persons who use work equipment have received adequate training for purposes of health and safety, including training in the methods which may be adopted when using the work equipment, any risks which such use may entail and precautions to be taken. 2) Every employer shall ensure that any of his employees who supervises or manages the use of work equipment has received adequate training for purposes of health and safety, including training in the methods may be adopted when using the work equipment, any risk which such use may entail and precautions to be taken. Amada Laser products and associated extraction systems are designed predominantly for sheet metal applications. Due to the differing types of dust, fumes or gases given off when cutting other materials such as plastic, wood resins etc. it is essential that the customer undertakes the responsibility to verify the machine specification, extraction capabilities and a COSHH assessment for their particular applications. Please be aware that certain materials may give off harmful gases when melted under the Laser cutting process. Amada can therefore take no responsibility for damage to the machine and accessories, or for damage to persons health whilst cutting these material.
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