4 4 LASER Laser cutting Laser cutting is a thermal cutting process for processing sheet metal. The laser beam is created by the laser source (resonator), conducted by a transport fiber or mirrors in the machine cutting head where a lens focuses it at very high power on a very small diameter. This focused laser beam meets the sheet metal and melts it. Bystronic uses two types of laser sources: Fiber laser and CO 2 laser. Versatile Laser cutting is extremely versatile. In addition to flat materials, tubes and profiles can also be processed by laser cutting systems. Primarily steel, stainless steel and aluminum are cut. The thickness of the processed sheet metal ranges from 0.8 to 30 mm.
5 LASER 5 Fiber laser Fiber lasers are the newest development in laser cutting. The laser beam is created by an active fiber and transmitted over a transport fiber to the machine cutting head. Fiber lasers are significantly smaller than CO 2 lasers and generate twice as much power from the same amount of current. A fiber cutting system is primarily suited for processing thin to medium-thick sheet metal. It also cuts non-ferrous metals (copper and brass). CO 2 laser A CO 2 laser uses a gas mixture to create the laser beam. The necessary high voltage in the resonator is created with the help of wear-free semiconductor excitation modules. Bystronic relies on such modules since they are smaller, more efficient and reliable than traditional solutions. The CO 2 technology is suited for all-rounders who process various materials and thick sheet metal. Cutting gas The laser beam is focused by the lens in the cutting head and directed onto the workpiece by a nozzle. The cutting gas also flows through this nozzle. Depending on the application, oxygen, nitrogen or compressed air are used as the cutting gas.
6 6 LASER Requirements and solutions Bystronic offers a suitable laser cutting system for every requirement profile. All machine models offer unique benefits, for example fast job processing, high process reliability and low non-productive time, as well as simple, logical operation. In addition, they offer energy efficient laser sources and numerous possibilities for process automation. The right technology for every material Laser source Fiber 2000 Fiber 3000 Fiber 4000 Fiber 6000** ByLaser 4400* ByLaser 6000* Material thickness 0.8 mm 3 mm 6 mm 12 mm 18 mm 25 mm 30 mm Fiber laser CO 2 laser Optimal area of application per metal Possible area of application Steel Stainless steel Aluminum Non-ferrous metal * High-speed cutting in thin sheet metal range ** With Power Cut/Power Cut Fiber (see page 9)
7 LASER 7 Part geometry and maximum sheet formats Machine Max. sheet formats Part geometries NEW ByStar Fiber m 4 2 m 6,5 2 m to m Tubes/Profiles Simple Moderate Complex NEW BySprint Fiber NEW Fiber laser ByJin Fiber BySmart Fiber ByAutonom BySprint Pro Bystar Bystar L ByJin CO2 laser Optimal area of application Not all products listed in this brochure are available in all countries.
8 8 LASER Bystronic laser sources A wide selection of various, powerful laser sources is one of Bystronic s trademarks. All lasers are high-quality and highly energy efficient, not least because of their high efficiency. The portfolio contains both fiber and CO 2 lasers.
9 LASER 9 Fiber laser CO 2 -Laser Type of machine Laser source Fiber 2000 Fiber 3000 Fiber 4000 Fiber 6000 ByLaser 4400 ByLaser 6000 NEW NEW NEW NEW ByStar Fiber 3015* BySprint Fiber 3015* BySprint Fiber 4020* BySprint Fiber 6520* ByJin Fiber 3015* ByJin Fiber 4020* NEW BySmart Fiber 3015* ByAutonom 3015 ByAutonom 4020 BySprint Pro 3015 BySprint Pro 4020 Bystar 3015 Bystar 4020 Bystar L 4025 ByJin 3015 ByJin 4020 Type of material Cutting thicknesses (in mm) Fiber Fiber Fiber Fiber laser Fiber 6000 Steel /25** Stainless steel /30** Aluminum /30** Brass /15** Copper /12** CO 2 laser ByLaser 4400 ByLaser 6000 Steel O Steel N 2 8**** 12 Stainless steel N 2 fine cut 12 15/25*** Stainless steel N 2 plasma cutting Aluminum N * Includes Trust Pack Fiber ** Fiber 6000: Power Cut Fiber (option for BySprint Fiber 6520) *** ByAutonom 3015/4020: Power Cut (option) **** ByJin = 5 mm TRUST PACK FIBER by Bystronic * Trust Pack Fiber: Extended warranty on high-quality laser source parts
10 10 LASER NEW ByStar Fiber Fiber laser cutting without compromises Customer benefits Full power: Whatever you cut in the future, the ByStar Fiber provides everything you need The highest parts output and premium cutting quality right through to the high range of sheet thicknesses A maximum degree of operating convenience and transparent process control thanks to the intuitive ByVision Cutting user interface Unrestricted access to the cutting area from the machine s long side
11 LASER 11 1 Unlimited accessibility 2 Operator panel 3 Nozzle changer 4 Cutting head with automatic focus position adjustment ByStar Fiber 3015 Nominal sheet size Maximum simultaneous positioning speed ByVision Touchscreen and manual control unit mm 169 m/min
12 12 LASER NEW BySprint Fiber One fiber laser, all options Customer benefits Available in models 3015, 4020, and This means that sheet metal up to 6.5 x 2 meters in format can be processed quickly and economically Unparalleled high parts production and first-class cutting quality for thin to medium thick sheet metal, depending on laser power Additional functions (Power Cut Fiber, Cut Control Fiber, Nozzle Changer, Detection Eye) and automation options increase the application scope to a maximum Low operating costs since minimal energy is used and no laser gas is required High flexibility. Even non-ferrous metals can be processed with excellent quality BySprint Fiber 3015
13 LASER 13 1 Unlimited accessibility 2/3 Detection Eye 4 Nozzle changer 5 Cutting head with automatic focus position adjustment 2 NEW BySprint Fiber Nominal sheet size mm mm mm Maximum simultaneous positioning speed 140 m/min 140 m/min 140 m/min ByVision Touchscreen operation and manual control unit
14 14 LASER ByJin Fiber Fiber laser technology for a wide application scope Customer benefits Also available in 3015 and 4020 designs. This means that even 4 2 sheet metal can be processed quickly and economically Unparalleled high parts production and first-class cutting quality for thin to medium thick sheet metal, depending on laser power Wide application scope. Even non-ferrous metals can be processed with excellent quality Low operating costs since minimal energy is used and no laser gas is required
15 LASER 15 1 Unlimited accessibility 2 Cutting head with automatic focus position adjustment 1 2 ByJin Fiber 3015 ByJin Fiber 4020 Nominal sheet size mm mm Maximum simultaneous positioning speed 140 m/min 140 m/min ByVision Touchscreen operation and manual control unit
16 16 LASER NEW BySmart Fiber Concentrated know-how at attractive conditions Customer benefits Swiss quality at attractive conditions Intuitive operation enables a fast entry into fiber laser technology Comprehensive know-how. Benefit from Bystronic s many years of experience with cuttingedge technology in the sheet metal processing business Lean processes. Bystronic software solutions optimally integrate the BySmart Fiber into your production environment Become a world class manufacturer. Experience long-term growth with a reliable business partner who offers you an extensive portfolio of services from the offer through to shipping
17 LASER 17 1 Cutting head 2 Steel balls for simple material handling 3 Operator panel 4 Workspace lighting BySmart Fiber 3015 Nominal sheet size Maximum simultaneous positioning speed ByVision Touchscreen and manual control unit mm 140 m/min
18 18 LASER ByAutonom You describe what, the machine figures out how Customer benefits Also available in 3015 and 4020 designs. This means that even 4 2 sheet metal can be processed quickly and economically A high degree of autonomy thanks to Collision Detection, lens-cassette changer, nozzle changer, and automatic nozzle alignment. This reduces non-productive time and increases process reliability. Fewer operator interventions are required, thus freeing up time to concentrate on planning and control The ergonomic design and optimal access to the cutting range, make the machine extremely user-friendly Maintenance Messenger: Machine control notifies the operator when machines and laser sources require maintenance Condition Messenger: Machine control continually collects data on the condition of the machine components. It informs the operator if a component requires checking Extremely high parts production across all sheet thicknesses and for tube processing ByAutonom 4020
19 LASER 19 1 Best accessibility 2 Ergonomic machine operation 3 Nozzle centering 4 CNC-controlled rotary axis 5 Nozzle changer 6 Lens-cassette changer ByAutonom 3015 ByAutonom 4020 Nominal sheet size mm mm Maximum simultaneous positioning speed 169 m/min 169 m/min ByVision touch screen operation and manual control unit Circumscribed circle diameter of the rotary axis mm mm
20 20 LASER BySprint Pro High dynamics for sheet metal up to 4 2 meters Customer benefits Also available in 3015 and 4020 designs. This means that even 4 2 sheet metal can be processed quickly and economically Automated nozzle change and nozzle alignment means that machine autonomy is increased further and necessary operator interventions are reduced to a minimum The newest cutting and piercing technology enables both fast job processing and subsequent maximum parts production as well as first-class quality across the entire range of sheet thickness The shortest cutting time per part, thanks to efficient connections between plasma-supported, high-speed cutting and high machine dynamics The optional machine encapsulation reduces smoke emissions and noise to a minimum Low operating costs thanks to wear-free semiconductor excitation and wear-free magnetic bearing compressors Optional encapsulation
21 LASER 21 1 Nozzle changer 2 Nozzle centering 3 Best accessibility BySprint Pro 3015 BySprint Pro 4020 Nominal sheet size mm mm Maximum simultaneous positioning speed 140 m/min 140 m/min ByVision Touchscreen operation and manual control unit
22 22 LASER Bystar The all-rounder in the Bystronic range. Even processes tubes and profiles Customer benefits The working area is fully accessible, both during sheet metal and tube and profile processing Also available in 3015 and 4020 designs. This means that even 4 2 sheet metal can be processed quickly and economically Effortless loading and unloading of the working area as well as the shuttle table Clear view of the entire working area, even during the cutting process High laser power for the economical processing of thick sheet metal Bystar 4020
23 LASER 23 1 Unlimited accessibility 2 Perfect view into the machine 3 CNC-controlled rotary axis Bystar 3015 Bystar 4020 Nominal sheet size mm mm Maximum simultaneous positioning speed 113 m/min 85 m/min ByVision touch screen operation and manual control unit Circumscribed circle diameter of the rotary axis mm mm
24 24 LASER Bystar L The all-rounder for XXL formats up to meters Customer benefits Even large parts up to 12 m in length are processed precisely and economically Up to 60 square meters of sheet metal can be loaded onto the machine. Jobs can be processed that are outside the range of competitors standard systems The working area is fully accessible, both during sheet metal and tube and profile processing Clear view of the entire working area, even during the cutting process High laser power for the economical processing of thick sheet metal
25 LASER m Shuttle table (1) (2) 1 Repositioning conventional and alternating (1) (2) 1 Conventional repositioning Diagram 1 shows a cutting table holding a metal sheet with the dimensions of m. The entire cutting plan is divided into two cutting areas, each m, where the left section is processed first (1). Then the cutting table moves forward, the laser continues working and processes the entire right cutting area (2). This procedure has especially proven itself in the thin-sheet-metal range m Shuttle table 2 2 Alternating repositioning Diagram 2 shows a cutting table holding a metal sheet with the dimensions of m. In this case, the entire cutting plan is divided into eight individual cutting areas. The cutting area 1 is processed completely, the cutting table then moves forward and processes cutting areas 2 and 3. The cutting table moves back and areas 4 and 5 are cut. This process repeats until all cutting areas in the diagram have been processed in order shown. Advantage: the heat input is distributed evenly across the cutting table and any stress in the material is only released in the individual areas. This means that the re-piercing after each sequence is highly precise. The quality of the cut parts is optimal so that even oversized and especially thick parts are finished produced to a perfect quality. Bystar L Bystar L Bystar L Nominal sheet size mm mm mm Maximum simultaneous positioning speed 85 m/min 85 m/min 85 m/min ByVision touch screen operation and manual control unit Circumscribed circle diameter of the rotary axis mm mm mm
26 26 LASER ByJin Swiss technology gives extremely wide application scope for parts processing Customer benefits 4400 watts of laser power for a wide scope of different applications with all materials and for sheet thickness up to 25 mm Fast part and job speeds thanks to high-speed cutting and the extremely fast and reliable piercing process RPP (Regulated Pulsed Piercing) Bystronic laser sources have high efficiency and low operating costs. This ensures maximum profit per time unit and job Cutting ranges from and 4 2 meters as well as automatic shuttle table Option to add the automatic loading and unloading unit ByTrans (ByJin 3015). This provides a decrease in work costs as well as work result dependency on machine operators Ergonomics, safety, and productivity of the machine are tailored to local needs
27 LASER 27 1 Perfect view into the machine 2 Dynamic drives 3 Steel balls for simple material handling 4 Storage space for documentation 5 Position lasers for punching hole display ByJin 3015 ByJin 4020 Nominal sheet size mm mm Maximum simultaneous positioning speed 140 m/min 140 m/min ByVision Touchscreen operation and manual control unit
28 28 LASER BySoft 7 Modular CAD/CAM software with 2D and 3D CAD as well as extensive functions for scheduling and monitoring manufacturing processes Customer benefits Existing drawings and models can be input, edited, and processed easily Reduction in parts costs, because BySoft 7 automatically nests parts perfectly. Raw materials are used in their entirety. This also applies to the processing of tubes and profiles Cutting plans and bending programs can be perfectly created with the push of a button. The correct cutting technology is automatically set and the bending process is automatically simulated and monitored Offers comprehensive options for scheduling and monitoring manufacturing processes Provides maximum transparency because all machine and job data are always available Efficient connection to ERP/PPS systems Modern sheet metal processing without high-performance software is unimaginable these days. BySoft 7 offers a comprehensive range of functions and is still easy to operate. With BySoft 7, the user can quickly and easily design tailored parts and create cutting plans and bending programs with the push of a button. Furthermore, manufacturing processes are scheduled and monitored efficiently, thus maintaining an overview and finishing jobs quickly and economically.
29 LASER 29 ByVision Simple, user-friendly and rapid control of laser and waterjet cutting systems as well as pressbrakes Customer benefits Flexible high-performance controller for more productivity and profitability Intuitive operation via touchscreen An integrated maintenance schedule for the machines ensures their optimal availability Fast transfer rates Tools for troubleshooting ByVision is the high-performance controller developed by Bystronic for laser and waterjet cutting systems and pressbrakes. It stands for highest productivity and is Can be switched to many languages OPC interface for preparing structured machine and operating data optimally tailored to Bystronic machine systems. ByVision ensures, as no other controller can, that the features of the machine system are used optimally.
32 32 AUTOMATION Requirements and solutions Automation solutions optimize material flow, improve machine use and increase work and process reliability. The building blocks are modular so that the degree of automation can be adapted at a later date. The solutions range from simple handling to fully automatic operation. Automation requirement profile Automation system Laser cutting system without automation system Byloader BytransLine BytransCross ByTrans ByTrans Extended ByTower* Functionality Shuttle table Loading Unloading Large parts removal Storage The utilization of the laser cutting system increases with the degree of automation * Functionality in combination with ByTrans/ByTrans Extended
33 AUTOMATION 33 Automation configuration Laser cutting system Automation systems NEW NEW NEW NEW NEW Byloader ByTrans ByTrans Extended ByTower BytransLine BytransCross ByStar Fiber 3015 BySprint Fiber 3015 BySprint Fiber 4020 BySprint Fiber 6520 ByJin Fiber 3015 ByJin Fiber 4020 BySmart Fiber 3015 ByAutonom 3015 ByAutonom 4020 BySprint Pro 3015 BySprint Pro 4020 Bystar 3015 Bystar 4020 Bystar L 4025 ByJin 3015 ByJin 4020 Available in combination with the corresponding laser cutting system On request Not all products listed in this brochure are available in all countries.
34 34 AUTOMATION ByTrans, ByTrans Extended Intelligent solutions for loading and unloading laser cutting systems Customer benefits Fast job processing because automatic loading and unloading decreases set-up times Much higher machine utilization for only a slightly higher investment The ByTrans Extended design has not just one but two cassettes, thereby making the machine system even more autonomous Flexible use. Not just for storage/return transfer but also for large parts removal as well as the preparation of plastic protective separators, which are placed between the metal sheets by the system (ByTrans Extended) Entry into lightly-manned parts production ByTrans Extended is optionally available in meter and 4 2 meter formats ByAutonom ByTrans 4020 Extended
35 AUTOMATION 35 One cassette for raw material Cassette 1: raw material Storage: cut sheets ByTrans 3015 Two cassettes for raw material Cassettes 1 and 2: raw material Large parts and sheet skeletons separated Cut sheets with plastic sheet separators Storage: cut sheets Cassette 1: raw material Cassette 2: large parts storage Storage: scrap Cassette 1: raw material Cassette 2: intermediate storage Storage: cut sheets with plastic sheet separators ByTrans 3015/4020 Extended ByTrans 3015 ByTrans 3015 Extended ByTrans 4020 Extended Nominal sheet size mm mm mm Load sheet metal thickness mm mm mm Unload sheet metal thickness mm mm mm Maximum sheet weight 890 kg 890 kg 1300 kg Number of cassettes Large parts removal no yes yes Insert protective separators no yes yes
36 36 AUTOMATION ByTower Compact storage tower for lightly-manned production Customer benefits The shuttle table is automatically loaded and unloaded and the entire system significantly better utilized Frequently used materials are immediately available because they are stored directly next to the machine Lightly-manned parts production can be realized to a high degree The shuttle table is still freely accessible Extraordinarily flexible and simple to operate. The storing of raw material and removal of processed sheets is easy using a fork lift truck. The return transfer of cut sheets is automatic by the system
37 AUTOMATION 37 One cassette for raw material Cassette 1: raw material Storage: cut sheets ByTower + ByTrans 3015 Two cassettes for raw material or intermediate storage Cassette 1: raw material Cassette 2: raw material Cassette 2: intermediate storage Storage: cut sheets Storage: cut sheets with plastic sheet separators Large part removal and intermediate storage Cassette 1: raw material Cassette 2: large parts storage Storage: scrap ByTower + ByTrans 3015 Extended ByTower 3015 Nominal sheet size mm Load sheet metal thickness mm Unload sheet metal thickness mm Maximum sheet weight 890 kg Number of cassettes 11/8/6 System height 5.6 m/4.5 m/3.8 m
38 38 AUTOMATION BytransCross, BytransLine Flexible solution for the loading and unloading of laser cutting systems Customer benefits Highest flexibility regarding material flow and layout Simple incorporation of up to two laser cutting systems Interface for various storage systems BytransLine BytransCross, BytransLine Nominal sheet size mm mm Load sheet metal thickness mm mm Unload sheet metal thickness mm ( 25 mm*) mm ( 25 mm*) Maximum sheet weight 890 kg 1580 kg * with special cassette
39 AUTOMATION 39 Byloader Proven solution for efficient sheet metal handling Customer benefits Sheet metal is automatically, quickly and reliably loaded onto the shuttle table The laser cutting system is utilized better Simple operation via machine control Byloader 3015 Byloader 4020 Nominal sheet size mm mm Load sheet metal thickness mm mm Maximum sheet weight 890 kg 1580 kg
40 40 LASER Bystronic Collections BENDING WATERJET BENDING DEU DEU st ch oi DEU SOFTWARE + SERVICES ce. LASER + AUTOMATION Be Bystronic Tools Best choice. Tool catalog By st Image brochure ro n DEU ic: Laser Bending Waterjet bystronic.com Bystronic Media Center Photographs Not all products listed in this brochure are available in all countries. This brochure may show parts that are not standard equipment, but are available as options. For the better visibility of machine details, some safety covers may have been opened or removed for these pictures. The right to makes changes to dimensions, construction, and equipment is reserved. For technical data, see the separate data sheets. ISO-9001-certified Brochure Technical Data Sheets Videos Bystronic Videos on Youtube SOFTWARE
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