Product catalogue, pipe and sewer cleaning systems

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1 Product catalogue, pipe and sewer cleaning systems Nozzles Rotorjet trolley Hose reels Cleaning devices

2 Contents (Navigation via Bookmarks) Rotorjet trolley Rotary joints, spray pipes and extensions blasting arms Sledges for rotor jets Rotor jets for pipe cleaning Hydraulically driven hose reels Pipemaster / Hose rotating system Interchangeable nozzle heads Pipe and sewer cleaning nozzles Connectors Hammelmann application engineering overview

3 Carriage 15.A.1 10/13 Description HAMMELMANN stainless steel carriage as pipe cleaning deployment device for a rotorjet or rotary joint with extension blasting arms. The carriage is smoothly adjustable for pipe internal diameters from between 400 mm and 1400 mm. It comprises the following main components: Guide pipe, 12 mm i/d high pressure hose with M 24 x 1,5 DKO-S-fittings, scissors arms with moving jopints and wheels Rotary joint, spray pipes and extension blasting arms are not included and must be selected separately. Description The carriage can be extended by 300 mm to 400 mm with this adapter set Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.

4 Rotary joint, spray pipes and extension blasting arms 15.A.2 10/13 Rotary joint, spray pipes and extension blasting arms are not included in the carriage and must be selected separately! The following rotary joint, spray pipes and extension blasting arms can be used: Description Quantity Rotary joint Spray pipe, 15 angle Spray pipe, 30 angle Spray pipe, 45 angle Extension blasting arms Length in mm Quantity The standard length fitted is 100 mm. Example: Rotary joint with spray pipe Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.

5 Sledges for RDM series Rotorjets 15.B.1 10/13 Pipe dia. min. / max. [mm] Length * [mm] Rotorjet ** Smoothly adjustable working diameter 270 to 400 without high-pressure extension arms 300 RDM 200 RDM 250 RDM Working diameter variable in 9 steps 125 / 150 / 200 / 250 / 300 / 350 / 400 / 450 / 500 without high-pressure extension arms with leg sets 450 RDM 200 RDM 250 RDM Working diameter variable in 9 steps 125 / 150 / 200 / 250 / 300 / 350 / 400 / 450 / 500 with high-pressure extension arms with leg sets 450 RDM 200 RDM 250 RDM Working diameter 200 without high-pressure extension arms without leg sets 450 RDM 200 RDM 250 RDM 300 RDM Working diameter variable in 9 steps 125 / 150 / 200 / 250 / 300 / 350 / 400 / 450 / 500 with high-pressure extension arms with leg sets 1190 RDM 200 RDM 250 RDM Working diameter variable in 2 steps 600 / 800 with high-pressure extension arms with leg sets 1190 RDM 200 RDM 250 RDM * length without rotorjet ** not included in the sub-assembly of the sledges Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.

6 Sledge and trolley with externally driven Rotorjet 15.B.2 10/13 Pipe dia. min. / max. [mm] Length* [mm] Connection thread Accessories Working diameter variable in 9 steps 125 / 150 / 200 / 250 / 300 / 350 / 400 / 450 / 500 with high-pressure extension arms with leg sets x 90 radial M 48 x 2 Nozzle type A / B max bar Working diameter variable in 3 steps 827 / x RD / 1000 / 2800 with high-pressure extension arms with leg sets M 30 x 2 Nozzle type G / H max bar ** * length without rotorjet ** incl. oil hydraulically driven rotary joint Example of use: Hose reel with various pipe cleaning devices Pipe Ø 1400 mm Hose reel with hydraulic unit Pipe Ø 700 mm Pipe Ø 400 mm Nozzle holder to feed in the high pressure hose Pipe Ø 300 mm Note! The hose reel can be electrically, hydraulically or pneumatically driven. Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.

7 Rotor jets for pipe cleaning 15.C.1 10/13 The rotor jets are outfitted with threaded nozzle inserts. The rotation of the rotor jet and the axial motion within the pipe is effected by the reaction force of the water jets. Max. Ø rotor jet [mm] Max. Operating pressure [bar] Max. flow rate [l/min] Nozzles Quantity Type Connection thread x 35 push 2 x 125 pull + 6 x 140 pull (static) S G 3/ x 35 push 2 x 125 pull + 6 x 140 pull (static) S G 3/ x 90 radial G H G 3/ x 30 push 2 x 135 pull + 3 x 135 pull 3 x 165 pull (static) G H M 36 x 2 DKO male x 30 push 2 x 135 pull G H M 14 x 1,5 LH x 30 push 2 x 135 pull G H M 14 x 1,5 LH x 45 push 4 x 95 pull + 6 x 140 pull (static) S M 14 x 1,5 LH Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.

8 Rotor jets for pipe cleaning 15.C.2 10/13 The rotor jets are outfitted with threaded nozzle inserts. The rotation of the rotor jet and the axial motion within the pipe is effected by the reaction force of the water jets. Max. Ø rotor jet [mm] Max. Operating pressure [bar] Max. flow rate [l/min] Nozzles Quantity Type Connection thread x 50 push 2 x 125 pull A (B) M G x 90 radial A (B) M M 36 x 2 male x 105 pull 2 x 135 pull A (B) M M 36 x 2 male x 27 push 2 x 135 pull A (B) M M 24 x 1,5 DKO male (3000) 60 2 x 27 push 2 x 135 pull G H (P) M 30 x x 90 radial A (B) M M 36 x 2 male x 45 push 2 x 120 pull L M 36 x 2 male I M 30 x Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.

9 Rotating and swivelling hose reel (for pipe cleaning) 15.D.1 10/13 for 12 mm i/d hose, operating pressure 1600 bar, Description including hydraulic motor with brake, gear and chain drive to rotate the reel to wind off / wind on the hose, including hydraulic motor with brake, gear and ball turning support with external teeth to swivel the reel on its axis, all completely mounted on a completely enclosed mobile frame, suitable for horizontal and vertical (top to bottom) operation, without hydraulic power pack and installation material, swivel water connection to enable unwinding and rewinding of pressurised HP hose, max. 180 m hose capacity. for 20 mm i/d hose, operating pressure 1600 bar, including hydraulic motor with brake, gear and chain drive to rotate the reel to wind off / wind on the hose, including hydraulic motor with brake, gear and ball turning support with external teeth to swivel the reel on its axis, all completely mounted on a completely enclosed mobile frame, suitable for horizontal and vertical (top to bottom) operation, without hydraulic power pack and installation material, swivel water connection to enable unwinding and rewinding of pressurised HP hose, max. 100 m hose capacity without hydraulic power pack with hydraulic power pack Hydraulic power pack Description electric motor: 5,5 kw, 400 V, 25 l/min, 100 bar, dimensions of all (H x W x L): 1500 x 1050 x 700 mm, oil tank capacity 160 litre, weight without oil approx. 235 kg, all on a mobile frame with casters. control unit for hydraulic power pack Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design

10 Pipemaster / Hose rotating system 15.D.2 10/13 The Pipemaster is a manually operated, high pressure hose rotating system. It is used to remove both soft and very hard deposits from the insides of pipes and pipelines including those with bends and vertical sections. As an alternative to self rotating nozzles the rotary action is achieved by rotating the high pressure hose. The slow rotation speed results in increased cleaning/ removal rates. Powered deployment and retraction can remove pipe blockages. Increased operational safety due to the remote control. Cleans pipeline bends. Suitable for hoses 8, 12 and 20 mm i/d. Operates in conjunction with Hammelmann nozzle holders. Hose deployment unit Positioningdevice Hose rotating unit The pipe inside cleaning system consists of: Rotating unit Hose deployment unit to deploy or retract the hose, incl. remote control Triple hose (air pressure hose from deployment unit to rotating unit, length: 10 m) Guide and protective hose, length: 10 m Positioning device and hose guide (mounting on (heat exchanger) pipe) Hose rotating unit A high pressure supply hose line is fixed between the pump and the rotary joint on the hose rotating unit. A second hose is connected to the rotary joint and runs via the deployment unit into a protective hose to the positioning device at the work piece. The rotation of the second high pressure hose around its longitudinal axis is effected by a chain drive from a pneumatic motor to the rotary joint. The rotation speed can be smoothly adjusted by throttle check valves. The rotating unit is driven by 120 Nm³ / hr. of compressed air at 4 bar. Consisting of: Pneumatic motor with gearbox - rotation speed can be smoothly adjusted by throttle check valves; n max = 32 1/min. Pneumatic maintenance unit consisting of filter, pressure reducer, lubricator and upstream manual shut-off valve, pressure regulation range 0-8 bar High pressure rotary joint Pneumatic control system Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.

11 Pipemaster / Hose rotating system 15.D.3 10/13 Hose deployment unit Actuating the control lever of the unit causes the hose to start rotating which in turn produces the forward (deployment) motion. The deployment speed is 1.6 m/min. and it is smoothly adjustable by means of the control lever. Changing the angle of the three wheels that press onto the hose will cause the hose to move forward (deploy) or backward (retract). The hose deployment unit is mounted on a sturdy base plate and comprises the height adjustable control lever to deploy or retract the hose which incorporated the remote control to operate the hose rotating unit. Positioning device A non rotating protective hose is fitted between the hose deployment unit and the positioning device. This enables operation in pipes that are difficult to access. The positioning device enables easy and secure insertion of the hose into the pipe. The blasting guard prevents a pressurised nozzle from being accidentally pulled out of the pipe. The positioning device shown here is for use with pipes up to 40 mm i/d. Operating pressure Hose i/d Pipemaster Hose rotating unit 1600 bar DN bar DN bar DN Connection thread M 36 x 2 DKO-S M 24 x 1,5 DKO-S M 14 x 1,5 LH * The corresponding M4 nozzles must be selected according to the product handbook. Accessories Hose deployment unit Nozzle holder see chapter 15.D.4 see chapter 15.D * * * Description Catching device, for protection against hp water and removed deposit. Mainly for horizontal pipes. For pipe-ø of mm Guidance frame, for adjusting the hose in front oft he heat exchanger tubes. Modified according heat exchanger requirements Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.

12 Pipemaster / Hose rotating system 15.D.4 10/13 Schlauchvorschubgerät Hose feed tool Schlauch-Zentriereinheit Hose centring guide Druckluftmotor mit Getriebe Air motor with gear Anschlüsse Schlauchvorschubgerät Connectors for hose feed control Drehanschluss Rotary joint Wartungseinheit Air service unit Druckluftversorgung Compressed air supply Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.

13 Pipe cleaning nozzle holders 15.D.5 10/13 Pipe Cleaning Nozzle Holders Nozzle type A, B, M max. op. pressure [bar] Ø x length [mm] Quantity Nozzles Adjustment Connection thread x x pull M 36 x 2 DKO-S 80 x x pull Protection disc 90 x x pull, 6 x push, 1 x central, 6 x radial M 33 x 2 20 low x x pull x x pull, 2 x radial, 1 x central M 33 x 2 20 low x x pull, 2 x push, 1 x central, 2 x radial x x pull, 1 x central M 24 x 1,5 DKO-S 4 3 x pull, 1 x central x x radial x pull x x x x special design 4 special design 4 special design 80 x x pull, 2 x radial, 1 x central 2 x pull, 2 x push, 1 x central, 2 x radial M 33 x 2 20 low x pull, 2 x push x pull, 1 x central M 24 x 1,5 DKO-S 3 x pull x pull, 2 x push, 1 x central, 2 x radial x x pull, 2 x push M 33 x 2 20 low 138 x x pull, 2 x push x x pull, 2 x push Maschinenfabrik Nozzles, plugs and GmbH seals Zum see Sundern chapter 12.J Germany Telefax ( ) Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.

14 Pipe cleaning nozzle holders 15.D.6 10/13 Accessories Description Banjo bolt M 18 x 1,5, max bar Banjo bolt M 18 x 1,5, max bar Cylinder ring in addition Double nipple red. M 33 x 2 und M 36 x 2, max bar Double nipple red. M 33 x 2 und M 24 x 1,5, max bar Cylinder ring in addition Additional double nipples see chapter 16.C. Pipe Cleaning Nozzle Holders Nozzle type G and H max. op. Pressure [bar] Ø x length [mm] Quantity Nozzles Adjustment Connection thread x x pull, 1 x central M 24 x 1,5 DKO-S 50 x x pull, 1 x central Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.

15 Pipe and sewer cleaning nozzles 15.F.1 10/13 Drawing Description Reversible pipe cleaning nozzle (G ½ ) for cleaning partly or fully clogged pipes from mm diameter, manually adjustable from pull to push. Operating pressures up to 400 bar Connection thread ½ Automatic reversible pipe cleaning nozzle AF 100 (G ½ ) for cleaning pipes with bends and gates, for pipe and sewer diameters of mm, remotely controlled from pull to push by pressure impulse, therefore the hose cannot jam in the pipe line. Operating pressures up to 200 bar. Connecting thread ½ Automatic reversible pipe cleaning nozzle AF 500 (G ½ ) for cleaning pipes with bends and gates, for pipe and sewer diameters of mm, remotely controlled from pull to push by pressure impulse, additionally manually reversible from maximum cleaning efficiency to maximum traction. Operating pressures up to 200 bar. Connecting thread ½ xxxx xxxx xxxx Sewer cleaning nozzle (G 1 ) suitable for pipe and sewers from 500 to 2000 mm, flow rates of 180 to 300 l/min., operating pressures of 80 to 150 bar. Connection thread 1 Without nozzles (suitable screw-in nozzle Type C + D) xxxx Sewer cleaning nozzle (G 1 ) for outputs up to 350 l/min. and operating pressures up to 150 bar. Connection thread 1 Sewer cleaning nozzle (G 1 ) the nozzle inserts are exchangeable, for outputs up to 500 l/min. and operating pressures up to 150 bar. Connection thread 1 Spray angle: 20 Without nozzles (suitable screw-in nozzle Type C + D) Sewer leaning nozzle for large diameters (G 1 ) the nozzle inserts are exchangeable, for outputs up to 500 l/min. and operating pressures up to 150 bar. Connection thread 1 Without nozzles (suitable screw-in nozzle Type C + D) Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.

16 Pipe and sewer cleaning nozzles adapters 15.G.1 10/13 Inner diameter DN Operating pressure bar Dimensions ½ to M 18 x 1,5 male thread DKL ½ to M 22 x 1,5 male thread DKO ½ to M 22 x 1,5 male thread DKL ½ to M 24 x 1,5 male thread DKO ½ to M 30 x 1,5 male thread DKM ½ to M 36 x 2 male thread DKO 1 to M 30 x 1,5 male thread DKM 1 to M 38 x 1,5 male thread DKM ½ to M 38 x 1,5 male thread DKM Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.

17 Application engineering Standard Surface blasting Tank cleaning Tube bundle cleaning Pipe and sewer cleaning Water hydraulic Abrasive cutting Hammelmann GmbH Carl-Zeiss-Straße 6-8 Telefon ( ) Oelde Germany Telefax ( ) Copyright Hammelmann GmbH, Oelde, Germany. Rights reserved to modify design.

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