CNC LASER MACHINE (AMNC-F) ALARM LISTS

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1 CNC LASER MACHINE (AMNC-F) ALARM LISTS LASER-AMNC-F ALARM-E

2 CONTENTS 1. Description Machine alarms Executor alarms Alarm details Details of machine alarm No (INTERLOCK Z) and No (SENSING ALARM), and NC alarm (OVERTRAVEL Z) Cutting near material edge and near already cut edge Cutting from material edge (narrow strips, etc.) Cutting or passing over already cut portion Clearance in cutting end position Step around cutting area Occurrence of plasma during cutting Cutting inclined surface Cutting bowed or vibrating material...42 Alarm Lists: CNC Laser Machine (AMNC-F) 2009 by AMADA CO., LTD. No part of this publication may be photocopied or otherwise reproduced without the prior written permission of AMADA CO., LTD. Jan Printed in Japan

3 1. DESCRIPTION This machine has the following two types of alarms and displays them by different methods. These alarms are described on the pages that follow. Machine alarms: Alarms and warnings caused by the operation of the component parts and safety devices of the machine Executor alarms: Alarms related to regular-shaped hole macro commands The machine alarms come in two types: alarms that stop the operation of the machine and warnings that do not stop the operation of the machine. NOTE For the alarm numbers that appear on the MESSAGE display but not described in this manual, refer to the following manuals attached to the machine: Alarm numbers 4xxx: Maintenance manual of Fanuc Laser C Series Other alarm numbers: Maintenance manual of Fanuc Series 160i-Model B Some optional units have their own alarms. For these alarms, refer to the operation manuals of such optional units. 3

4 2. MACHINE ALARMS When a machine alarm occurs, the ALARM light on the NC control panel illuminates, and the machine comes to a temporary stop or total stop. Or the WARNING light flashes, and the machine continues to operate. The description of each machine alarm can be checked on the MESSAGE display. The machine alarms occur in two types. One type allows the machine to resume the operation once the cause of the alarm is removed, while the other type calls for the NC unit to be reset. When a machine alarm of the latter type occurs, remedy its cause, return the cursor to the beginning of the program, and retry the laser cutting operation. No. Message Cause and remedy 2500 MAIN AIR PRESSURE DOWN Compressed air is supplied at less than 0.4 MPa {4.0 kgf/cm² or 57 psi}. Return the air pressure to normal, and press the ALARM RESET button to clear the Check the air supply pressure and piping. When the NC unit is in the MANUAL or RETRACT mode, this alarm message is handled as a warning CIRCUIT PROTECTOR TRIP A circuit protector in the NC unit has been tripped by an overload in the 100 VAC or 24 VDC circuit. Turn the machine circuit breaker switch to OFF and the tripped circuit protector to ON. Return the machine circuit breaker switch back to ON, and press the NC RESET button to clear the If the cause of the trip is not known, contact AMADA DEAD ZONE One of the workclamps has entered the dead zone where it is likely to strike the laser head. Change the NC mode to MANUAL, and move the Z-axis in the plus direction to clear the Reposition the workclamp, change the cutting start point, or correct the program SAFETY STOP A light curtain has operated, or a sliding door of the partitions has been opened. Remove the cause, and press the SAFETY DEVICE RESET button to clear the 2504 CUTTING HEAD CONNECTION The laser head has struck the material. Change the NC mode to MANUAL, press the +Z button to raise the Z-axis, and properly install the laser head. Press the NC RESET button to clear the Since the nozzle is likely to be misaligned, adjust its center MAIN AIR PRESSURE SWITCH NG The air pressure drop detection circuit is faulty. Contact AMADA. 4

5 2506 INTERLOCK +Z The Z-axis has overtraveled in the plus direction. Change the NC mode to MANUAL, and press the Z button to move the Z-axis in the minus direction and clear the 2507 INTERLOCK Z The Z-axis has overtraveled in the minus direction. Change the NC mode to MANUAL, and press the +Z button to move the Z-axis in the plus direction and clear the This alarm is likely to occur, depending on the type of processing. Refer to 4. Alarm details INTERLOCK +B The optional B-axis has overtraveled in the plus direction. Change the NC mode to MANUAL, and press the B button together with the OT RELEASE button to move the B-axis in the minus direction and clear the 2509 INTERLOCK B The optional B-axis has overtraveled in the minus direction. Change the NC mode to MANUAL, and press the +B button together with the OT RELEASE button to move the B-axis in the plus direction and clear the 2510 NOZZLE HOLDER The nozzle unit is not properly installed. Properly install it to clear the 2511 SCRAP BOX DOOR OPEN The door of the scrap box is open. Close it to clear the 2512 FRONT COVER DOOR OPEN The front cover is open. Close it to clear the 2513 X COVER OPEN The X cover is open. Close it to clear the 2514 BEND MIRROR 1 INTERLOCK The first bend mirror is not properly installed. Properly install it to clear the 2515 BEND MIRROR 2 INTERLOCK The second bend mirror is not properly installed. Properly install it to clear the 2516 BEND MIRROR 3 INTERLOCK The third bend mirror is not properly installed. Properly install it to clear the 2517 BEND MIRROR 4 INTERLOCK The fourth bend mirror is not properly installed. Properly install it to clear the 2518 BEND MIRROR 5 INTERLOCK The fifth bend mirror is not properly installed. Properly install it to clear the 5

6 2519 BEND MIRROR COVER OPEN The X-axis beam cover is not properly installed. Properly install it to clear the 2520 ACTIVE MIRROR UNIT Overcurrent or overheat occurred in the controller of the active mirror unit. Contact AMADA. Remove the cause, and press the ALARM RESET button to clear the 2521 WORK HOLD COMMAND CANCEL An emergency stop condition has occurred while the X-axis is moving during repositioning. Press the ALARM RESET button to clear the 2522 WORK HOLDER The workholders have moved while there is no reposition command. Contact AMADA WORK CLAMP OPEN An attempt has been made to perform automatic operation while the optional pneumatic workclamps are open. Close the pneumatic workclamps to clear the 2524 WORK CHUTE OPEN An attempt has been made to emit a laser beam or move an axis or axes while the workchute is open. Press the ALARM RESET button to clear the Close the workchute, and contact AMADA PART DROP FAILURE The drop of a part could not be detected within 3.5 sec after the workchute opened while the CHUTE SENSOR OFF button was disabled or extinguished. Press the ALARM RESET button to clear the 2526 PART CONVEYOR OVERLOAD An overload signal has been received from the part conveyor. This phenomenon continues until the part conveyor is stopped by M00 or M30, or by pressing the STOP button. The alarm message continues during this time. Press and extinguish the CONVEYOR AUTO button. Remove the cause by referring to the operator s manual of the part conveyor, and press the ALARM RESET button to clear the 2527 SENSING ALARM The Z-axis tracking sensor has failed to position the Z-axis four times. Or the sensor cable is open. Press and illuminate the TRACE OFF button to clear the Change the NC mode to MANUAL, and press the +Z button to move the Z-axis tracking sensor out of the tracking range. If the alarm is not cleared, the sensor cable is open. Contact AMADA. This alarm is likely to occur, depending on the type of processing. Refer to 4. Alarm details. 6

7 2528 BEAM REFLECTING The optional aluminum sensor has detected reflected light. Press the ALARM RESET button to clear the Check the processing conditions ALUMINUM SENSOR ORIGIN POSITION 2530 ALUMINUM SENSOR COVER OPEN The proximity switch of the aluminum sensor has detected an abnormal condition. Turn off the power of the NC unit, and then turn it back on. The aluminum sensor cover is open. Close it to clear the 2531 SHUTTER ENABLE KEY The SHUTTER keyswitch has been turned to ON while high voltage is not supplied to the oscillator. Turn the SHUTTER keyswitch to OFF to clear the 2532 ASSIST GAS NOT SELECTED The type of assist gas is not selected in the program. Press the ALARM RESET button to clear the Correct the processing condition file or program ASSIST GAS PRESSURE BELOW MINIMUM The assist gas pressure dropped below the set value. The following factors may be responsible: The assist gas cylinder is low. The selected assist gas is not piped. The pressure setting is low. The assist gas line filter or electropneumatic regulator filter is clogged. Check the remaining amount of the assist gas. Check the assist gas line and regulator. Press the ALARM RESET button to clear the 2534 DUST COLLECTOR OVERHEAT An overheat signal has been received from the dust collector. Remove the cause of the alarm by referring to the operator s manual of the dust collector, and press the ALARM RESET button to clear the 2535 DUST COLLECTOR OVERLOAD An overload signal has been received from the dust collector. Despite the occurrence of this phenomenon, the machine continues to operate until it completes the ongoing process. The alarm message is displayed during this time. Remove the cause of the alarm by referring to the operator s manual of the dust collector, and press the ALARM RESET button to clear the 7

8 2536 EZ CUT The filter for the EZ Cut option has reached the end of its life. Despite the occurrence of this phenomenon, the machine continues to operate until it completes the ongoing process. The alarm message is displayed during this time. Change the filter, and press the ALARM RESET button to clear the 2537 CHILLER ALARM A failure signal has been received from the cooling unit. Remove the cause of the alarm by referring to the operator s manual of the cooling unit. Since the oscillator has been stopped by the alarm, turn off its power and then turn it back on to clear the 2538 GAUGE BLOCK UP The X-gauge block is not lowered. Lower it to clear the 2539 WORK CHUTE CLASH Something is jammed in the workchute to keep the workchute open. Press the ALARM RESET button to clear the Press the START button to close the workchute and resume the operation RESTART PROGRAM PMC AXIS ALARM A servo alarm or overtravel P/S alarm has occurred while the Z-axis tracking sensor is operating. Remove the cause when the servo alarm has occurred, and move the Z-axis out of the overtravel range when the overtravel P/S alarm has occurred. Press the NC RESET button to clear the 2541 PSA ALARM An alarm has occurred in the optional PSA system while nitrogen or high-pressure nitrogen is selected as assist gas. Clear the alarm of the PSA system, and press the ALARM RESET button to clear the 2542 PSA FILLING AMOUNT DECREASE A warning has occurred in the optional PSA system while nitrogen or high-pressure nitrogen is selected as assist gas. Clear the warning of the PSA system, and press the ALARM RESET button to clear the 2543 Z-SENSOR WIRE BREAKS When the TRACE OFF button is extinguished, the sensor cable of the Z-axis tracking sensor is disconnected or open. Properly connect the cable to clear the If the alarm cannot be still cleared, the cable is open. Contact AMADA. 8

9 2544 TRACE ERROR The laser head has risen more than 30 mm {1.2 in.} from the specified material surface during the Z-axis tracking operation, or has tried to emit the laser beam at more than 30 mm {1.2 in.} above the specified material surface. Press the ALARM RESET button to clear the 2545 LASER ALARM A failure signal has been received from the oscillator. Press the ALARM RESET button to clear the If the alarm recurs, contact AMADA REPOSITIONING PROGRAM ERROR 2547 SHUTTER OPEN PROGRAM ERROR Reposition is commanded when the workchute or laser shutter is open or when the laser head is located in the dead zone. Press the ALARM RESET button to clear the Correct the program. M00 or M01 is commanded while the laser beam is emitted. Press the ALARM RESET button to clear the Correct the program OVS PROGRAM ERROR An AIV program has an error. Press the ALARM RESET button to clear the Correct the program. An AIV command might have been specified while the workchute was open, or reposition might have been commanded while the AIV workholder was lowering CALIBRATION FAILED The creation of the calibration data table for the Z-axis tracking sensor has failed. Press the NC RESET button to clear the 2550 CALIBRATION TIME OVER The calibration of the Z-axis tracking sensor has not been completed within the specified time. Press the NC RESET button to clear the 2551 BEAM PURGE UNIT ALARM An alarm occurred in the optional beam purge unit. Clear it to clear this 2552 OVS DEAD ZONE AIV measurement is commanded in the dead zone. Press the NC RESET button to clear the Correct the program to change the AIV measurement position OVS CUTTING CONDITION IS WRONG The number of cutting errors counted by the AIV cutting condition monitoring function exceeded the set value. Press the ALARM RESET button to clear the Remove the cause of the cutting errors. Before restarting the operation, reset the Allowable Bad Cut Freq. field on the AIV display. 9

10 2554 OVS SCRAP DROP FAILURE A scrap dropping failure has been detected by the AIV scrap drop judgment function. Press the ALARM RESET button to clear the Remove the scrap, and restart the operation OVS EXCESSIVE ERROR OF MEASUREMENT The hole pitch error measured with the AIV pitch error measuring function exceeded the error tolerance value. Press the ALARM RESET button to clear the Compare the Pitch Error X or Y field with the Tolerance Value field on the AIV display. Measure the amount of error by another method to check that there actually is the pitch error. The operation can be restarted Z-AXIS NOT ORIGIN An attempt has been made to make a pallet change when the Z-axis or the ZD-axis of the optional PR-FO carriage is not at the origin. Zero-return the Z-axis or the ZD-axis, and press the ALARM RESET button to clear the 2557 WORK HOLD FAILED The workholders did not normally move down within the specified time. Contact AMADA. Press the ALARM RESET button to clear the 2558 WORK CLAMP FAILED AT REPOSITION The workclamp close and workholder raise signals have not been completed within the specified time of 5 sec during repositioning. Contact AMADA. Press the ALARM RESET button to clear the 2559 WORK CLAMP FAILED The signal indicating the complete opening and closing of the optional pneumatic workclamps has not returned within the specified time. Contact AMADA. Press the ALARM RESET button to clear the 2560 RETRACT CLAMP FAILED The signal indicating the complete retraction has not returned within the specified time when the AVOID OFF button is extinguished. Contact AMADA. Press the ALARM RESET button to clear the 2561 WORK CHUTE CLOSE FAILED The signal indicating the complete closing of the workchute has not returned within the specified time of 8 sec after executing M81. Contact AMADA. Press the ALARM RESET button to clear the 2562 WORK CHUTE OPEN FAILED The signal indicating the complete opening of the workchute has not returned within the specified time of 8 sec after executing M80. Contact AMADA. Press the ALARM RESET button to clear the 10

11 2563 WORK CHUTE CYCLE FAILED The signal indicating the complete opening and closing of the workchute has not returned within the specified time of 8 sec after executing M180. Contact AMADA. Press the ALARM RESET button to clear the 2564 SHUTTER OPEN FAILED The signal indicating the complete opening of the laser shutter has not returned within the specified time after commanding the laser shutter to open. Contact AMADA. Press the NC RESET button to clear the 2565 SHUTTER CLOSE FAILED The signal indicating the complete closing of the laser shutter has not returned within the specified time after commanding the laser shutter to close. Stop the oscillator, and contact AMADA FREE BEARING SWITCHING FAILED The signal indicating the complete rising or lowering of the optional free-motion ball bearings has not returned within the specified time after commanding them to rise or lower. Contact AMADA. Press the ALARM RESET button to clear the 2567 RESTART PROGRAM FAILED The signal indicating the complete retrying of the Z-axis tracking sensor has not returned within the specified time. Contact AMADA. Press and illuminate the TRACE OFF button, and press the ALARM RESET button to clear the 2568 CHILLER FAILED The signal indicating the complete starting of the cooling unit has not returned with the specified time. Contact AMADA. Turn the LASER keyswitch to OFF to clear the 2569 OVS FAILED The measurement with the AIV unit has not been completed within the specified time. Press the NC RESET button to clear the If the alarm recurs, contact AMADA DUST COLLECTOR FAILED The signal indicating the complete starting of the dust collector has not returned within the specified time after the start of the dust collector. If this phenomenon occurs during a cutting operation, the alarm is displayed when the cutting command is completed. Contact AMADA. Press the ALARM RESET button to clear the 2571 BEND MIRROR 1 MICRO SW. WELD The signal confirming the installation position of the first bend mirror has failed. Remove the cause, and press the ALARM RESET button to clear the 11

12 2572 BEND MIRROR 2 MICRO SW. WELD 2573 BEND MIRROR 3 MICRO SW. WELD 2574 BEND MIRROR 4 MICRO SW. WELD 2575 BEND MIRROR 5 MICRO SW. WELD 2576 OSCILLATOR MAINTENANCE REQUIRED The signal confirming the installation position of the second bend mirror has failed. Remove the cause, and press the ALARM RESET button to clear the The signal confirming the installation position of the third bend mirror has failed. Remove the cause, and press the ALARM RESET button to clear the The signal confirming the installation position of the fourth bend mirror has failed. Remove the cause, and press the ALARM RESET button to clear the The signal confirming the installation position of the fifth bend mirror has failed. Remove the cause, and press the ALARM RESET button to clear the The time set by the laser maintenance function has been exceeded. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA TURBO BLOWER OVERHAUL The gas blower must be overhauled. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA TURBO BLOWER OIL CHANGE The oil in the gas blower must be changed. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA OSCILLATOR INTERNAL MIRROR CLEANING The internal mirrors of the oscillator must be cleaned. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA. 12

13 2580 POLARIZING MIRROR CLEANING The polarizing mirror must be cleaned. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA CHILLER COOLING WATER CHANGE The cooling water in the cooling unit must be changed. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA BEAM PURGE STARTING The optional beam purge unit is started. This message is displayed when the NC mode is MEMORY (DNC), the oscillator has high voltage supplied (H/V ON), the SHUTTER keyswitch is turned to ON, and the beam purge unit is not in an alarm condition. No display of the message does not mean that the beam purge unit is stopped BEAM PURGE UNIT WARNING A warning occurred in the optional beam purge unit. Clear it to clear this 2584 NO CUTTING CONDITION FILE Not a single processing condition file is registered. Read or newly register a processing condition file or files. Press the NC RESET button to clear the 2585 NO MATERIAL REGISTERED The processing condition file specified by M102 is not registered. Register the processing condition file, or change it to one of the registered files EMS DOES NOT SUPPORT The expanded memory is not installed, or the parameter setting is incorrect. Contact AMADA DATA RECOVERY The processing condition file is destroyed and being restored. It was damaged by power failure, for example, during access. Wait in that condition. Completion of the restore clears the 2588 PMC/CNC WINDOW MALFUNC An abnormal condition occurred during window processing between the PMC and the CNC. Turn off the LASER keyswitch and the power of the NC unit, and then turn them back on AUTO AGING The oscillator has entered the aging condition. This alarm message is handled as a warning. When the aging condition is completed, the alarm message is cleared. 13

14 2590 NC BATTERY LOW The voltage of the NC memory backup battery dropped below the specified limit. This alarm message is handled as a warning. Change the battery by referring to Maintenance in the operator s manual. When the voltage returns to normal, the alarm message is cleared LASER ALIGNMENT MODE The LASER ALIGNMENT keyswitch in the electrical control unit is turned to ON. This alarm message is handled as a warning. Turn the keyswitch to OFF to clear the alarm message MACHINE INSPECTION MODE The MACHINE INSPECTION keyswitch in the NC control unit is turned to ON. This alarm message is handled as a warning. Turn the keyswitch to OFF to clear the alarm message LASER WARNING A signal indicating an abnormal condition has been received from the oscillator. This alarm message is handled as a warning. Refer to the operation manual of the oscillator EMERGENCY STOP The machine has fallen into the emergency stop condition. Clear the emergency stop condition to clear the alarm message LASER GAS EMPTY A low pressure signal has been received from the optional laser gas cylinder residual pressure monitor. This alarm message is handled as a warning. Change the laser gas cylinder to return the laser gas pressure to normal and clear the alarm message PROGRAM CHECK MODE The PROGRAM CHECK button is illuminated to enable the program check function. This alarm message is handled as a warning. Press and extinguish the PROGRAM CHECK button to disable the program check function and clear the alarm message REFERENCE POSITION UNFIXED The machine has not been zero-returned in the MANUAL mode after changing from the metric mode to the inch mode or vice versa. This alarm message is handled as a warning. Change the NC mode to RETRACT, and zero-return the machine. When all axes return to the origin, the alarm message is cleared. If the machine is equipped with the B-axis, zero-return it too MANUAL CUT MODE The MANUAL CUT keyswitch is turned to ON to enable the jog cutting function. This alarm message is handled as a warning. Turn the keyswitch to OFF to clear the alarm message. 14

15 2599 AMNC ACTION SIGNAL ABNORMAL 2600 PROCESS REOPENING PROHIBITION MODE 2601 LIGHT SAFETY CURTAIN DEACTIVATED The signal indicating the operation of the AMNC has turned off. Despite the display of this alarm message, the current program continues to run. This alarm message is handled as a warning. If the alarm message is not cleared by pressing the NC RESET button, contact AMADA. An attempt has been made to resume the operation in a mode other than PROGRAM. Close the display opened for resuming the operation, and press the ALARM RESET button to clear the The safety device of the shuttle table has operated during a pallet change (M707 execution). Remove the cause, and press the SAFETY DEVICE RESET button on the control panel of the shuttle table to clear the 2602 BEAM COVER OPEN On the machine equipped with the optional partition, the beam cover for the alignment of the partition is open. Close the beam cover to clear the 2603 SCRAP BOX The scrap box is not properly inserted. Properly insert it to clear the 2604 ACTIVE MIRROR INTERLOCK The Active Cut mirror is not properly installed. Properly install it to clear the 2605 WORK CLAMP CLOSE An attempt has been made to raise the free-motion ball bearings when the optional pneumatic workclamps are closed. Open the workclamps, and press the ALARM RESET button to clear the 2606 ALUMINUM SENSOR The Aluminum Cut unit is abnormal when the aluminum sensor command (M734) is executed. The Aluminum Cut board is faulty, or the Aluminum Cut cable is open. Press the NC RESET button to clear the alarm, and contact AMADA FREE BEARING UP When the optional free-motion ball bearings are raised in the table, an attempt has been made to close the workclamps or start automatic operation. Lower the free-motion ball bearings, and press the ALARM RESET button to clear the 2608 CONVEYOR OVERLOAD The conveyor is overloaded. Contact AMADA. 15

16 2609 PART TILT UP While the pallets are moving on the optional shuttle table, the light beams of the light curtain to detect the interference between the upper and lower pallets have been interrupted. The material on the lower pallet may be bowed. Remove the cause, and press the ALARM RESET button to clear the 2610 LASER POWER OFF The power of the oscillator is turned off. This alarm message is handled as a warning. Turn the LASER keyswitch to OFF, and turn on the power of the oscillator WORK CLAMP AIR COUPLER When the optional pneumatic workclamps open and close, compressed air is not supplied to the air coupler of the pallet. Turn the air coupler to the supply position, supply compressed air to the air coupler, and press the ALARM RESET button to clear the 2612 INDEXING UNIT NOT ORIGIN When the optional pipe indexing unit is not in the store position, all pallets have not been placed in the shuttle, or an attempt has been made to start jog cutting. Fix the pipe indexing unit in the store position, and press the ALARM RESET button to clear the 2613 WORK SET NOT READY On the machine equipped with the optional shuttle table, a pallet change (M707) was commanded when the WORK SET READY light is not illuminated on the control panel of the shuttle table. Press the ALARM RESET button to clear the Press the WORK SET READY button on the control panel of the shuttle table, and command a pallet change TABLE EXCHANGE FAILED The signal indicating the completion of pallet change on the optional shuttle table has not returned within the specified time. Contact AMADA. Press the ALARM RESET button to clear the 2615 PALLET LOCK FAILED ON MACHINE 2616 PALLET LOCK FAILED ON SHUTTLE The signal indicating the completion of pallet origin lock pin operation on the optional shuttle table has not returned within the specified time. Contact AMADA. Press the ALARM RESET button to clear the The signal indicating the completion of pallet home lock pin operation on the optional shuttle table has not returned within the specified time. Contact AMADA. Press the ALARM RESET button to clear the 16

17 2617 SHEET LIFT DEVICE FAILED The signal indicating the completion of lifter operation on the optional shuttle table has not returned within the specified time. Contact AMADA. Press the ALARM RESET button to clear the 2618 SHUTTLE DOOR OPEN/CLOSE FAILED 2619 CLAMP AIR SUPPLY FAILED ON MACHINE 2620 ACTIVE MIRROR MICRO SW. WELD The signal indicating the completion of safety shutter operation on the optional shuttle table has not returned within the specified time. Contact AMADA. Press the ALARM RESET button to clear the The signal indicating the completion of clamp air supply block operation on the optional shuttle table has not returned within the specified time. Contact AMADA. Press the ALARM RESET button to clear the The signal confirming the installation of the Active Cut mirror has failed. Contact AMADA. Press the ALARM RESET button to clear the 2621 PALLET POSITION A command has been specified to raise or lower a pallet when the pallet is not at the origin or home position on the machine equipped with the optional shuttle table, or to move the pallet when the pallet is not at the upper or lower end. Press the ALARM RESET button to clear the Move the pallet to the origin or home position, or to the upper or lower end, and continue on to the next operation INVERTER ALARM The traverser forward/backward inverter of the optional shuttle table has encountered an alarm condition. Contact AMADA. Check the inverter indicator in the electrical control cabinet of the shuttle table, remove the cause of the alarm, and press the NC RESET button to clear the 2623 WORK STOPPER UP The work stopper is not at the lower end when the free-motion ball bearings are at the lower end on the optional shuttle table. Press the ALARM RESET button to clear the Move the free-motion ball bearings or work stopper, depending on the purpose of operation SHUTTLE DOOR IS OPEN The MEMORY mode has been selected when the safety shutter is open on the machine equipped with the optional shuttle table. Select the MANUAL mode to clear the Close the safety shutter. 17

18 2625 SHUTTLE DOOR IS CLOSED An attempt has been made to move the pallet in the MANUAL mode when the safety shutter is closed on the machine equipped with the optional shuttle table. Press the ALARM RESET button to clear the Open the safety shutter in the MANUAL mode SHUTTLE SHORT BAR MISS The short bar setting on the optional shuttle table is abnormal. Remove the cause, and press the ALARM RESET button to clear the 2627 TABLE CIRCUIT PROTECTOR TRIP The thermal relay of the lifter or traverser motor on the optional shuttle table has tripped. If the cause of the trip is not known, contact AMADA PALLET SHOT PIN IN FAILED The insertion of the LST pallet shot pin has not been completed within the specified time. If the alarm recurs, contact AMADA PALLET SHOT PIN OUT FAILED The withdrawal of the LST pallet shot pin has not been completed within the specified time. If the alarm recurs, contact AMADA PALLET DOWN OVER TRAVEL The LST pallet has overtraveled in the downward direction. If the alarm recurs, contact AMADA SHUTTLE DOOR IS CLOSE An attempt has been made to move the pallet in the MANUAL mode when the safety shutter is closed on the machine equipped with the optional shuttle table. Press the ALARM RESET button to clear the Open the safety shutter in the MANUAL mode THIS MACHINE IS NOT LST The ID recognition jumper of the LST specification is not set. Contact AMADA LST PALLET NOT CHANGE The pallet change M-code has never been commanded after execution of the LST schedule start M-code. Correct the program X-AXIS SYNCHRONOUS CONTROL OFF The keep relay for maintenance is turned on. This alarm message is handled as a warning. Contact AMADA X-AXIS IS IN SAFE AREA The X-axis has entered the safety area. This alarm message is handled as a warning. Change the NC mode to MANUAL, and press the X button to move the X-axis out of the safety area and clear the 2647 PROGRAM FORWARD UNFINISH The START button has been pressed while the program edited on the touch screen is being transferred to the NC unit. This alarm message is handled as a warning. Press the NC RESET button to clear the 18

19 2648 LASER ALIGNMENT MODE SWITCH OFF 2649 PROCESS REOPENING START PROHIBITION An attempt has been made to perform the laser beam-out function on the Beam-out display among the UTILITY displays, but the LASER ALIGNMENT keyswitch is turned to OFF. Turn the LASER ALIGNMENT keyswitch to ON, and press the ALARM RESET button to clear the The START button has been pressed to resume the cutting operation when the RESUME button in the Resume box is extinguished. Press the ALARM RESET button to clear the Press and illuminate the RESUME button, and press the START button RETRY START PROHIBITION The START button has been pressed to perform the retry operation when none of the function selection buttons is illuminated on the display where the retry operation is to be performed. Press the ALARM RESET button to clear the Press and illuminate one of the function selection buttons, and press the START button AMNC DATA MAINTENANCE MODE 2652 DUST COLLECTOR N2 GAS DECREASE 2653 DUST COLLECTOR N2 GAS LOWER LIMIT The AMNC has been placed in the data maintenance mode. This alarm message is handled as a warning. Contact AMADA. This warning message occurs when the pressure of the cylinder containing nitrogen gas for use in the dust collector for fire prevention is low. Change the cylinder. This warning message occurs when the pressure of the cylinder containing nitrogen gas for use in the dust collector for fire prevention reaches the lower limit. Change the cylinder SCHEDULE INTERRUPT Schedule operation was interrupted. This alarm message is handled as a warning. Press the ALARM RESET button to clear the 2655 SCHEDULE START EXCLUDING SCHEDULE MODE The START button has been pressed to perform schedule operation when the SCHEDULE button is not pressed yet. Press the NC RESET button to clear the Press the SCHEDULE button and the START button X-AXIS APERTURE OVERHEAT The X-axis aperture is overheated. Contact AMADA. 19

20 2657 Y-AXIS APERTURE OVERHEAT The Y-axis aperture is overheated. Contact AMADA Z-AXIS APERTURE OVERHEAT The Z-axis aperture is overheated. Contact AMADA PC COMMUNICATION ABNORMAL A communication error occurred between the PMC and PC during data processing. Turn off the power of the NC unit, and then turn it back on X1 MOTOR OVERHEAT The X-axis front motor is overheated. Contact AMADA X2 MOTOR OVERHEAT The X-axis rear motor is overheated. Contact AMADA Y MOTOR OVERHEAT The Y-axis motor is overheated. Contact AMADA Z MOTOR OVERHEAT The Z-axis motor is overheated. Contact AMADA OVER TRAVEL +X The X-axis exceeded the plus axis travel range. Change the NC mode to MANUAL, and while pressing the OT RELEASE button, press the X button to move the X-axis in the minus direction. The alarm is cleared OVER TRAVEL -X The X-axis exceeded the minus axis travel range. Change the NC mode to MANUAL, and while pressing the OT RELEASE button, press the +X button to move the X-axis in the plus direction. The alarm is cleared OVER TRAVEL +Y The Y-axis exceeded the plus axis travel range. Change the NC mode to MANUAL, and while pressing the OT RELEASE button, press the Y button to move the Y-axis in the minus direction. The alarm is cleared OVER TRAVEL -Y The Y-axis exceeded the minus axis travel range. Change the NC mode to MANUAL, and while pressing the OT RELEASE button, press the +Y button to move the Y-axis in the plus direction. The alarm is cleared. 20

21 /32 MODULE DO ALARM The I/O module produced an error. Contact AMADA AS-I UNIT ALARM The AS-I unit produced an error. Contact AMADA MACHINE COOLING WATER FLOW ALARM The machine cooling water level is low. Check the cooling water level, add water to an appropriate level, and press the ALARM RESET button. The alarm is cleared DEVICE-NET ALARM A DEVICE-NET board alarm occurred in the optional AS-FO. Contact AMADA TRACE IS STOPPING The TRACE OFF button internally turned on. This message is handled as a warning. Press again the TRACE OFF button. The message is cleared INTERNAL ELECTRIC DISCHARGE MODE The SHUTTER keyswitch was turned to ON while the oscillator was internally discharging. Turn the SHUTTER keyswitch to OFF to clear the 2675 BEND MIRROR 6 INTERLOCK The No. 6 bend mirror is not properly installed. Properly reinstall it. The alarm is cleared BEND MIRROR 7 INTERLOCK The No. 7 bend mirror is not properly installed. Properly reinstall it. The alarm is cleared BEND MIRROR 8 INTERLOCK The No. 8 bend mirror is not properly installed. Properly reinstall it. The alarm is cleared PALLET CLEAN POSITION A pallet was in the cleaning position. This alarm message is handled as a warning. Move the pallet away from the cleaning position in the MANUAL mode to clear the 2679 BEND MIRROR 9 INTERLOCK The No. 9 bend mirror is not properly installed. Properly reinstall it. The alarm is cleared. 21

22 2680 BEAM PURGE UNIT STOP The optional beam purge unit is powered off or is not started. This alarm message is handled as a warning. This alarm is cleared when the beam purge unit is readied for operation. Or, clear an alarm in the beam purge unit to clear this 2681 STOP The STOP button was pressed. Press it again. The alarm is cleared LINE STOP The LINE STOP button was pressed. Press it again. The alarm is cleared PURGE PRESSURE ALARM The optional beam purge unit is low in air pressure. This alarm message is handled as a warning. Check the beam purge unit. If it is not proper, reset it. Check the purge air line between the beam purge unit and machine. Press the ALARM RESET button to clear the If the alarm cannot be cleared still, contact AMADA MAINTENANCE KEEP RELAY ON The maintenance keep relay is not set. This message is handled as a warning. Contact AMADA OSCILLATOR COOLING WATER LOW TEMP. The oscillator is of Fanuc make, and its cooling water temperature is low. Start the cooling unit, and raise the cooling water temperature. When the cooling water temperature reaches the specified level, the message is cleared OSCILLATOR WARMING UP The oscillator is of Fanuc make and started warm-up operation. This alarm message is handled as a warning. When the warm-up operation is completed, the alarm is cleared SERVICE REMOTE CONTROL ON The service remote control unit is connected. This message is handled as a warning. Contact AMADA. 22

23 2688 PR MIRROR(OUTSIDE)CLEANING The PR Mirror (outside) must be cleaned. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA PR MIRROR(INSIDE)CLEANING The PR Mirror (inside) must be cleaned. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA ELECTRODE CLEANING The electrode must be cleaned. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA LENS ALARM WAIT 5 MIN. The lens burning detection function operated. Hold the alarm condition for 5 min to exhaust the laser gas from the laser beam passage. The ALARM light flashes. Do not turn off the power. After 5 min, the ALARM light changes to steady. Press the NC RESET button to clear the 2692 NOZZLE CANNOT RELEASE A nozzle release command has been issued after an assist gas command. Or the nozzle release has not been completed within the specified time. Press the NC RESET button to clear the To release the nozzle, turn off the assist gas. If no assist gas command has been issued, contact Amada CONFIRM THE LENS UNIT The lens burning detection function operated, resulting in call for checking the lens. When the ALARM light changes from flashing to steady, remove and check the lens to clear the 23

24 2694 LENS IN NOT CORRECT The lens set on the processing condition display is different in size from the lens installed in the machine. Install the lens of a size set on the processing condition display to clear the 2695 Y-STRAINER CLEANING The Y-strainer must be cleaned. Since this alarm message is handled as a warning, the ongoing operation can be continued, but given the presence of a part or parts requiring maintenance, be sure to contact AMADA. The alarm message will be cleared after the maintenance by AMADA NOZZLE CHANGING PROCESS The nozzle is released. This alarm message is handled as a warning. Cancel the nozzle release to clear the 2697 FIRE DETECT SENSOR MAINTENANCE The lens burning detection sensor is dirty. This alarm message is handled as a warning. Contact AMADA WORKSET CANCEL Before the worksheet was completely set, the NC RESET button or STOP button was pressed or an optional safety device operated. This alarm message is handled as a warning. Press the ALARM RESET button to clear the 2699 PALLET CHANGE CANCEL The NC RESET button was pressed during a pallet change. This alarm message is handled as a warning. Press the ALARM RESET button to clear the 2708 LASER POWER WARNING The actual laser power was detected being over the parameter of laser-power-warning. This alarm message is handled as a warning LASER POWER ABNORMAL STOP The actual laser power was detected being over the parameter of laser-power-abnormal-stop. Turn the LASER keyswitch to OFF to turn off the power of the oscillator, and turn it back to ON to turn the power of the oscillator back on. Turn the LASER keyswitch to OFF, and press the ALARM RESET button to clear the 2710 CO2 LASER POWER ERROR(10) Refer to the oscillator instruction manual SHUTTER ERROR(11) Refer to the oscillator instruction manual INVERTER ERROR(14) Refer to the oscillator instruction manual BLOWER THERMAL TRIP(15) Refer to the oscillator instruction manual. 24

25 2714 EVACUATION FAULT(17) Refer to the oscillator instruction manual EVACUATION PUMP THERMAL TRIP(18) Refer to the oscillator instruction manual GAS CHANGE FAULT(LOW)(19) Refer to the oscillator instruction manual LASER GAS PRESSURE ERROR(20) Refer to the oscillator instruction manual GAS CHANGE INCOMPLETE(21) Refer to the oscillator instruction manual POWER DAMPER ERROR(25) Refer to the oscillator instruction manual BEAM ON PROTECT ERR(26) Refer to the oscillator instruction manual COOLING UNIT FAULT(30) Refer to the cooling unit instruction manual WATER QUALITY ERROR(CONDUCTIVITY)(31) 2723 COOLING WATER TEMPERATURE ERROR(33) 2724 COLD WATER TEMPERATURE ERROR(34) 2725 WAIT FOR RECOVERY WITH ION EXCHANGE(35) Refer to the cooling unit instruction manual. Refer to the cooling unit instruction manual. Refer to the cooling unit instruction manual. Refer to the cooling unit instruction manual SCHEDULE PLAN STOP This alarm occurs during schedule operation. It occurs when any of the programs to be executed during schedule operation requires setup. Complete the setup, or set APPLICATION SETTINGS on the maintenance display to make no setup calculations, and retry the schedule operation SCHEDULE THERE IS NO JOB BELOW THE START JOB This alarm occurs during schedule operation. It occurs when there is no job to assign, such as when no jobs are registered after the specified start job or the number of worksheets already processed is the same as the number of worksheets to be processed in all of the jobs after the start job. Change the start job, register jobs, or change the number of worksheets already processed, and retry the schedule operation SCHEDULE FILE NOT FOUND This alarm occurs during schedule operation. It occurs when there is no entity file for a program registered in the schedule. Retry the schedule registration. 25

26 2729 SCHEDULE DOWNLOAD FAILED This alarm occurs during schedule operation. It occurs when the internal program transfer operation to be executed right after the start of the schedule or during a job change is unsuccessful. The program is unable to accept the transfer due to the occurrence of an NC alarm, for example. Press the NC RESET button, and retry the schedule operation SCHEDULE MACRO ACCESS FAILED This alarm occurs during schedule operation. It occurs when the macro variable read and write operation to be executed right after the start of the schedule or during a job change is unsuccessful. The program is unable to accept the transfer due to the occurrence of an NC alarm, for example. Press the NC RESET button, and retry the schedule operation SCHEDULE LOGICAL ERROR This alarm occurs during schedule operation. It is another error related to the schedule function. If it recurs, contact AMADA SCHEDULE UNEXPECTED REQUEST This alarm occurs when a schedule request event is issued from the CNC unit to the Windows application in a mode other than SCHEDULE. If it recurs, contact AMADA SCHEDULE RESULT TOO MUCH This alarm occurs during schedule operation. It occurs when the number of worksheets already processed exceeded the number of worksheets to be processed. If it recurs, contact AMADA SCHEDULE START JOB INVALID This alarm occurs during schedule operation. It occurs when the start job is not specified on the SCHEDULE display or a number without any job is specified on the SCHEDULE display. Change the start job to an appropriate job, and retry the schedule operation SCHEDULE EXECUTION BY FIRST PART PROCESS This alarm occurs during schedule operation. It occurs when the schedule is executed by setting the multiple-part cutting mode to FIRST PART. Change the multiple-part cutting mode to REMAINING PARTS or ALL PARTS, and retry the schedule operation ACTIVE MIRROR 2 INTERLOCK The second Active Cut mirror is not properly installed. Properly install it to clear the 26

27 2737 OIL SHOT OIL LOWER LIMIT The level of the shot agent No. 9 for the oil shot is low. This message is handled as a warning. Add the shot agent No. 9 to the shot tank. Press the ALARM RESET button to clear the 2738 NOZZLE CLEANER FAILED The nozzle cleaner door does not operate properly. Check the nozzle cleaner door. If something is stuck in the door, turn off the compressed air, and remove it. If a buildup of dust and the like does not allow the nozzle cleaner door to operate properly, clean the door. If the air supply pressure is too low for the nozzle cleaner door to operate properly, check that the main air pressure is proper. If this alarm occurs although the main air pressure is normal, contact AMADA. Press the ALARM RESET button to clear the 2739 NOZZLE CLEANER CRASH POSITION The program operation of the machine was performed with the nozzle cleaner door open. Change the NC mode to RETRACT, and zero-return the Z-axis. When the zero-return of the Z-axis is completed, the alarm is cleared. After the alarm is cleared, close the nozzle cleaner door COLD WATER TEMPERATURE STABILITY WAIT(36) Refer to the cooling unit instruction manual CONDUCTIVITY WARNING(37) Refer to the cooling unit instruction manual CO2 LASER COOLING WATER LEAK(79) 2743 COOLING WATER TEMPERATURE STABILITY WAIT(80) Refer to the oscillator instruction manual. Refer to the cooling unit instruction manual PATLITE RAN DOWN The light bulb of the oscillator patlite ran down. Replace the light bulb. 27

28 2746 SCHEDULE NUMBER-OF-SHEETS END The number of worksheets already processed (Actual Qty) reached the number of worksheets to be processed (Scheduled Qty). Press the CURRENT POS. button on the screen to open the Process quantity display. Set the Scheduled Qty or Actual Qty field to 0 to clear the 2747 PROGRAM SEARCH IS NOT COMPLETED A self-diagnostic program or a processing program is being searched MEASUREMENT DEVICE ERROR A communication error occurred between the CNC unit and operation backup unit. The self-diagnostic function is disabled. Turn off the power of the NC unit PIERCE FAILURE STOP An improper piercing state was detected during piercing. Press the ALARM RESET button to clear the 2753 PROCESSING MONITORING UNIT ALARM 2754 PROCESSING MONITORING COMMUNICATION ALARM The processing monitor has an Contact AMADA. Turn off the power of the NC unit, and then turn it back on. The magnification was not properly set in the processing monitor. Press the NC RESET button to clear the If the alarm recurs, contact AMADA CUTTING FAILURE DETECTION The processing monitor detected an improper cutting state and decelerated the laser head. The improper cutting state may have continued. This message is handled as a warning. Press the NC RESET button to clear the warning PIERCE IS NOT COMPLETE Piercing was not properly completed within the extended time. Press the ALARM RESET button to clear the 2757 CUTTING FAILURE DETECTION AND PRODUCT SKIP The processing monitor detected an improper cutting state and decelerated the laser head, but failed to return to a proper cutting state and skipped the cutting path. This message is handled as warning. Press the NC RESET button to clear the warning CUTTING FAILURE STOP The processing monitor detected an improper cutting state and skipped the cutting path, but detected another improper cutting state. Press the ALARM RESET button to clear the Check the cutting, material, and machine conditions. 28

29 2761 MIST WATER LOWER LIMIT The cooling water level is low. This message is handled as a warning. Check the cooling water level. If low, add water MIST WATER FLOW FAILED The cooling water flow rate is not stable. Air may be present in the cooling water, or the cooling water tank may be empty. Check the cooling water level. If low, add water. Air may be present in the piping. Change the cooling water. Use the MIST button on the Adjust WACS display to adjust the cooling water flow rate. Use the MOTION button to check the tracking operation. If the alarm recurs, contact AMADA. Press the ALARM RESET button to clear the 2763 COOLING CUT NOT READY The WACS field in the processing condition file is not set to ON. Or the COOLING CUT DRAINAGE COOLING button or CUT WATER SUPPLY button on PANEL B is pressed and illuminated. To execute the Adjust WACS utility, setting the WACS field in the processing condition file to OFF clears the To drain or supply the cooling water, setting the WACS field in the processing condition file to OFF clears the 2765 COOLING CUT GAP CHANGE FAILED The Z-axis tracking sensor gap change signal did not return within the specified time. This message is handled as a warning. Contact AMADA CONVEYOR STOPPING The CONVEYOR 1 AUTO button on PANEL B is extinguished. This message is handled as a warning. Press and illuminate the CONVEYOR 1 AUTO button on PANEL B to clear the 2768 NOZZLE CHANGER ABNORMAL The changer unit has not opened or closed within the specified time, or the nozzle changer sensor is faulty. Contact Amada. Press the ALARM RESET button to clear the 29

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