AMADA MODULAR FLEXIBLE MANUFACTURING CELL ASL250 + VIPROS 358K + ASPR250-UL + SS12

Transcription

1 AMADA MODULAR FLEXIBLE MANUFACTURING CELL ASL250 + VIPROS 358K + ASPR250-UL + SS12 As At 08/01/03

2 1. OVERVIEW Amada Modular Flexible Manufacturing Cell The proposal enclosed is for a fully Automated, flexible manufacturing cell incorporating sheet storage, loading, punch processing, stacking and storage of finished parts. The system is modular and can be expanded or reconfigured as required to increase capacity or connect to other manufacturing processes. Features of the system include: Maximum sheet size up to 2500 mm x 1250 mm and thickness up to 3.0 mm. A 10 location modular storage facility with a carrying capacity of 3000Kg/Shelf. Automatic loading of material to a Turret Punch Press. Stacking of finished parts in either Microjointed or Separated formats. A 5 location modular storage facility for processed sheets or parts. An automatic scrap shear to efficiently remove waste material from the cell. Offline scheduline and Process Control Software (P & M and Masterstore).

3 2. GENERAL SYSTEM LAYOUT SS12 ASPR250-UL VIPROS 358KING ASL GENERAL OPERATION DESCRIPTION The ASL250 is loaded with 3000Kg pallets of sheet material. The integral stacker crane transfer the sheets 1 by 1 to the designated storage shelf. This operation is necessary to ensure; Sheets are pre-separated to guarantee reliable loading during lights out operation. Accurate sheet count is completed Maximum storage (without timber pallets) is achieved. The integrated loader of the ASL250 Storage Unit is scheduled to feed the Vipros 358 King on demand. Priority during stocking of shelves is always given to loading of the Turret Punch Press. After punch processing, Picked parts or micro-jointed sheets are stacked on the ASPR250-UL Part Remover Stacking Tables. Sheet skeletons are cut into strips via an automatic shear (SS12) and removed from the system.

4 4. GENERAL SYSTEM SPECIFICATION Maximum Sheet Size 2500mm x 1250mm Minimum Sheet Size 1400mm x 1000mm Maximum Sheet Thickness 3.0mm Maximum Raw Material Weight 3000Kg / Shelf 4.1a ASL250 SPECIFICATION (5000mm High Tower) Maximum Sheet Size 2500mm x 1250mm Minimum Sheet Size 1400mm x 1000mm Thickness Range 0.5mm to 3.0mm Maximum Pack Weight 3000Kg Number of Storage Levels 10 Maximum Storage Capacity 30 Tonne 4.1b ASL250 FEATURES Double Sheet Detector Air Blast Sheet Separation Integrated Machine Loader Automatic Sheet Counter (Inventory Control) Control Siemens S -7 Plc. Stock Control Integrated in control software

5 4.2 Vipros 358 King Specification Model... Vipros King Frame Construction... Bridge Type Press Capacity Tonnes (294 kn) Press Type... High Speed Hydraulic Servo Ram Axis Traverse Distance x 2000 mm Workable Max. Sheet Size x 4000 mm (with auto repositioning) Maximum Material Thickness mm mild steel Max. Hole Dia. Max. Material mm dia. (shearing strength 36 kg/mm 2 ) Max. Material Weight Kg Max. Material Weight (Max.Speed) Kg Max. Hole Dia mm Number Of Stations Stations:24 x 12.7 mm 24 x 31.7 mm 4 x 50.8 mm 2 x 88.9 mm Auto Index 2 x 31.7 mm 2 x mm Axis Speed m/min Hits Per Minute(2mm Pitch) H.P.M./3 mm stroke (8mm Pitch) H.P.M./3 mm stroke (25mm Pitch) H.P.M./3 mm stroke Turret Speed Bi-Directional R.P.M. Punching Accuracy... ± 0.1 mm (incl. 1 reposition) Ram Stoke Length (maximum) mm Tool Lubrication... Air Blow System Axis Drive... AC Servo Motor Turret Drive... AC Servo Motor

6 4.3 PR250-UL PART REMOVER SPECIFICATION Maximum Speed X Axis 120m/min Y Axis 80m/min Sheet Thickness Range 0.5 mm to 3.0 mm Picked Parts Maximum Part Size Length 1500 mm Width 1000 mm Area 1m² Minimum Part size 150 mm x 150 mm Maximum Picking Time 5 Seconds Stacking Area 2500 mm x 1250 mm Sheet Skeleton / Micro-jointed Sheets Maximum Sheet Size 2500 mm x 1250 mm Minimum Sheet Size 1400 mm x 1000 mm Stacking Area 2500 mm x 1250 mm AS Pallet Storage Number of Pallets Within Storage 5 Maximum Stacking Height Per Pallet 310 mm Maximum Load Per Pallet 3000 Kg Maximum Stacking Space for Picked Parts Per Pallet 2500 mm x 1250 mm Maximum Stacking Space for Micro-jointed Sheets Per Pallet 2500 mm x 1250 mm SS12 Scrap Shear Maximum Thickness 3 mm Mild Steel 2 mm Stainless Steel Cutting Length 100 mm 250 mm Cutting Width 1270 mm

7 5.0 OFFLINE SCHEDULING & PROCESS CONTROL SOFTWARE SPECIFICATION 5.1 Masterstore Updating of material inventory in ASL250 storage unit Automatic allocation of materials and pallets Automatic scheduling of material through system Unloading of finished components to input/output station of ASPR250-UL 5.2 P & M Creation of schedule of work to be processed through flexible manufacturing cell Revision of quantities and sequence of work schedule Tool checking and automatic updating of N.C. programs for current turret setup Inclusive N.C. program transmission module Real time interaction with Masterstore for material revisions and finished component status Real time tracking of work in progress and manufacturing cell status 5.3 Punch 5 & PR Programming Creation of individual piece part and sheet layouts Generation of part picking and stacking information

8 6.0 Prices 6.1 Vipros 358 King 6.2 ASL250 + ASPR250-UL + SS12 T.B.A. 6.3 Scrap Conveyors xxx 6.4 Offline scheduling & process control software xxx Inclusive of: Punch 5 Software PR Programming Module P & M Scheduling Module Masterstore Configuration, Installation and Training Total T.B.A. + VAT Payment Terms 20% Deposit Balance and full VAT on completion of commissioning Delivery To be advised Notes 1. Price includes delivery, offloading and positioning. 2. Machine Delivery - Ex Stock subject to prior sale. Automation System 4 months from order. 3. Customers to give free access to handling equipment i.e. crane, forklift etc. during installation. 4. This quotation is valid for 30 days from the issue date and supersedes all previous quotations.