Visions become real. Temperature control and cooling systems. The innovative and reliable solution

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1 Temperature control and cooling systems The innovative and reliable solution

2 With our PulseTemp equipment you have the option of up to 72 cooling circuits in the impulse cooling, temperature control, temperature check or automatic mode. At the same time you can choose between impulse cooling, temperature control, preheat, warming or temperature check. Thus, based on the principle Use advantages, loose disadvantages, you are able to select the best cooling process for your toolings or moulds. Let us help you with any questions you might have and benefit from our long-term experience in the plastics industry. Core Characteristics n Increased efficiency and improvement of part quality by up to 30% through decrease of cycle times n Automatic mode every cooling circuit is independently configured to the required operating mode n Interated flow control provides for better operation n Compact design ensures easy and fast assembly Control Panel The control process of the compact unit PulseTemp RPT100 is conducted by membrane keyboard and clear four-line LCD display. The PulseTemp series RPT200 consists of a comfortable and adjustable touch-screen control panel, which can either be mounted on the movable PulseTemp unit or directly on the injection molding machine. Further advantages of the PulseTemp control are: n RPT100 up to 6 and RPT200 up to 48 individually controllable water cycles n 3-point-microprocessor control per cycle n Automatic preheat and heat maintaining control n Internal operating mode for each temperature cycle n Flow monitoring of all cycles with reference value n Data backup via USB n Tool code management n Programme management via PC

3 PulseTemp RPT200 The PulseTemp RPT200 series is ideal for medium and large tools and moulds for injection molding machines. With a maximum of 72 cooling circuits, up to six external temperature control units can be automatically controlled. They are customized for their power requirements. The RPT200 series is equipped with interfaces to the injection molding machines, temperature control, and cooling units and it consists of a comfortable touch screen control. Technical Data RPT200* Temperature range Heat carrier Operation modes max. +95 C Water Number of circuits 12 / 24 / 36 / 48 / 72 Circuits nozzle side / fixed platen Circuits ejector side / moveable platen Temperature sensor Fluid-flow measurement per circuit Heat indicator Temperature control Temperature monitoring, temperature controlling, pulse cooling, automatic 6 / 12 / 18 / 24 / 36 -fold manifold - Size of connection per manifold: 3x R1 internal thread - Magnet valve 1/2 Cv: 66 l/min - Size of connection per circuit: R1/2 internal thread - To be mounted on the injection molding machine or on the movable rack - Including connection cable for the control device 6 / 12 / 18 / 24 / 36 -fold manifold - Size of connection per manifold: 3x R1 internal thread - Magnet valve 1/2 Cv: 66 l/min - Size of connection per circuit: R1/2 internal thread - To be mounted on the injection molding machine or on the movable rack - Including connection wire for the control device PT conducter Optical; Measurement range 0,3-40 l/min Touchscreen 10.4 TFT RPT200 control device in seperate handheld casing Electrical connection 400 V - 3N - 50 Hz (connecting cable 5 m and attachment plug CEE 16A) Finish Control box RAL 7035 / Frame RAL 7035 Weight Mobile unit 250 kg / Stationary unit 65 kg *Subject to technical changes

4 PulseTemp RPT100 The PulseTemp RPT100 series is an all-in-one concept, designed for smaller SGM-tools and moulded parts. The compact unit, with up to six individually controlled tempering cycles, is equipped with a tempering unit which, in addition to the PulseTemp control system, was combined into one compact housing. Technical Data RPT100* Temperature range Heat carrier Operation modes *Subject to technical changes RPT100/C 4 RPT100/C 6 max. +95 C / max C Water Temperature monitoring, temperature controlling, pulse cooling, automatic Number of circuits 4 6 Temperature control Error display Cooling Cooling capacity Heating capacity Pump power temperature control unit Pump power cooling water Pump drive temperature control unit Pump drive cooling water Fluid-flow measurement per circuit 3-point micro processor controller Flow diagram with LED indirect 80 kw 9,0 kw / 18,0 kw max. 135 l/min / max 5,5 bar max. 135 l/min / max 3,5 bar 1,5 kw 1,1 kw Optical; Measurement range 0,3-40 l/min Connections for supply and return run 1/2 Cold water connection 1 Dimensions (Length / Width / Height) Protection type Finish (Control box / Hood / Frame) Electrical connection 1000 mm / 595 mm / 755 mm (1120 mm) IP54 RAL V - 3N - 50 Hz connecting wire 5 m and connection plug CEE 16A / 32A

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6 With the BaseTemp - TAW series, we offer a lowcost temperature control generation with proven technology for simple applications. The fast and exact temperature controller ensures an easy and intuitive handling by automatically functions. Basic Version n 3-point self optimizing micro processor (control accuracy +/- 0.4 C) n LED display of unit processes via flow chart n Difference temperature measurement for quality control n Fill and re-fill automatic n Filter in coolant circuit n Maximum temperature monitoring n Leak and fill level monitoring n Pump dry-run protection n Closing valves in fluid circuit n Protection class IP54 n Feeding line with CEE plug Micro Processor Control RTC The high-quality temperature controller (RTC) convinces with its easy handling providing for fully automatic operation processes. Additional features of the temperature controller are: n Simultaneous display of nominal and actual value n Self optimization of the control accuracy n Display and monitoring of the difference temperature n Potential-free alarm contact n PID or ramp control n Nominal value limitation n Switchable to 2nd nominal value n Programming level with user code

7 Technical Data* Temperature range max. C 90 Heat transfer medium Type of cooling Water indirect Heating capacity kw 9 Cooling capacity** kw 26 Pump capacity max. l /min / max. bar bar 60/4 Pump drive kw 0,5 Connections IN / OUT 3/4 Cold water system connection MRS - serial interface (Option) 1/2 RS 485; 0-20 ma TTY; CAN-Bus, EUROMAP 66; Profibus DP Basic Pump Data TAW* p (bar) 4 HAHN BaseTemp 3 2 Dimensions Length Width Height mm Q (l/min) * Subject to technical changes **cooling water inlet +10 C; fluid temperature +95 C With the 1-3 series, we offer quality temperature control systems for the highest demands. Very powerful pumps, as well as a fast and exact micro processor control, ensure an optimal thermal flow and provide for shorter cycle times and increased efficiency. The series can easily be customized to the customer needs, due to the flexible modular assembly system.

8 Basic Version n 3-point self optimizing micro processor n Leak and fill level monitoring (control accuracy +/- 0.2 C) n Pump dry-run protection n LED display of unit processes via flow chart n Temperature sensor PT 100 n Difference temperature measurement for quality control n Closing valves in fluid circuit n Automatic heat output control n Feeding line with CEE plug n Fill and re-fill automatic n Filter in coolant circuit n Sensor malfunction monitoring n Protection class IP54 n Maximum temperature monitoring Micro Processor Control RTC The high-quality temperature controller (RTC) convinces with its easy handling providing for fully automatic operation processes. Additional features of the temperature controller are: n Simultaneous display of nominal and actual value n Self optimization of the control accuracy n Selectable control sensor n Display and monitoring of the difference temperature n Potential-free alarm contact n PID or ramp control n Nominal value limitation n Switchable to 2nd nominal value n Programming level with user code

9 Technical Data* 95 EM 95 EW Line 1 Line 2 Line EW 160 EW Temperature range max. C Heat transfer medium Water Water Water Type of cooling direct indirect direct indirect direct indirect Heating capacity kw 9,0 18,0 / 27,0 / 36,0/ 42,0 / 56,0 30,0 / 50,0 / 70,0 Cooling capacity** kw Pump capacity max. l /min / max. bar (reinforced) bar 135/5,5 60/6,0 95 EMR 95 EWR 142/5,5 (142/8,2) 150 EWR 95 EMR 95 EWR 216/6,0 (216/8,7) Pump drive kw 1,51 1,0 1,1 2,2 Pump drive reinforced kw - 2,2 3,0 Connections IN / OUT 1/ /2 150 EWR Cold water system connection 1/2 1 1 Dimensions Length Width Height mm Pump Diagram ProTemp Line 1 to Line 3* p (bar) 8 7 HAHN ProTemp Line 1 p (bar) 8 7 HAHN ProTemp Line 2 reinforced HAHN ProTemp Line 2 standard Q (l/min) Q (l/min) p (bar) HAHN ProTemp Line 3 standard HAHN ProTemp Line 3 reinforced Q (l/min) Options* n MRS serial interfaces (RS 485; 0-20 ma TTY; CAN-BUS, EUROMAP 66; Profibus DP) n External control n Connector for external sensor n Mold discharge n Leak stop n Timer n Flow rate measurement n Potential-free alarm output n Sound horn n Custom voltage * Subject to technical changes **cooling water inlet +10 C; fluid temperature +95 C

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11 The SmartCool chiller are a optimal supplement to the existing range of temperature control solutions provided by HAHN Automation. Robust and powerful centrifugal pumps and stainless steel, insulated water tanks ensure high availability. In addition, all important information, such as working temperature, can be available visually and audibly. Basic Version n Separated refrigeration components for any cooling circuit n Heavy-duty evaporator n Exact temperature control via microprocessor controller n Automatic compressor change n Outdoor installation possible n Integrated insulated stainless steel tank n Automatic ventilation n Automatic feed of water n Small floor space Technical Data SmartCool 2,8 kw - 50 kw* - 2,8-4,8-7,5-9,0-18,5-22,5-25,0-40,0-45,0 Cooling performance kw 2,78 4,8 7,5 9 18,5 22, , Compressor 1 2 Tank capacity l l/ Pump capacity max min Pump capacity max. bar 3,8 3,3 2,5 Pump drive kw 0,37 0,75 1,5 2,2 Connections IN / OUT 3/ /2 Dimensions Length Width Height mm

12 Technical Data SmartCool 60 kw kw* Cooling performance kw 58,4 66,8 80, ,6 116,8 133,6 178, ,4 Compressor 1 2 Tank capacity l l/ Pump capacity max min Pump capacity max. bar 2,5 3 4 Pump drive kw 2, ,5 Connections IN / OUT 1 1/ /2 3 Dimensions Length Width Height mm Pump Diagram* Options* n Control for fan speed n Visual and audible alarm n Reinforced pump (5 bar) for higher water pressure n Electronic pressure control valve n Remote shut-down n Fitting kit (regulating valve and ball valve) n Pump protection with overflow valve n Automatic water feed n Small floor space *Subject to technical changes Please contact us for more detailed information or a non-binding consultation discussion. SYSTEMS Liebshausener Straße 3 l Rheinböllen Germany Phone +49 (0) 6764 / l Fax +49 (0) 6764 / l

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