3D Sputtering System Fully automated

Transcription

1 3D Sputtering System Fully automated S8+ Sputtering Technology by Tapematic

2 Built on the ability to draw on the best that the world has to offer, and to develop innovative products with anticipation of market needs, Tapematic has evolved over five decades into a truly global company that creates great value for its customers, and provides a secure future for its employees in every corner of the world where its machinery is installed. A pioneering spirit that puts innovation at the heart of everything we do.

3 S8+ 3D Sputtering System Fully automated To Sputter 3 Dimensional objects (3D coating), in an efficient, cost effective and reliable way, is what you will achieve using the Tapematic S8+ sputtering system. The S8+, thanks to its unique load-lock concept, is capable of sputtering 3D items, while simultaneously loading and offloading, thereby always maintaining the sputtering chamber in high vacuum. This makes the S8+, using the latest green technology, the most energy efficient machine in the field of thin film metal deposition, guaranteeing low power consumption, with the possibility of sputtering with a 3 second cycle time, at less than 5 Kw. No operator requirement, as the system is designed for completely automatic loading and offloading. Cathodes for the Tapematic S8+ systems, are entirely manufactured in-house. Application dependent, the system s magnetic field is fine tuned to achieve the best possible performance in terms of reflectivity, uniformity, cycle time, and cost-per-part optimisation. The S8+ is without question, the most green and environmentally friendly solution available for metal deposition. S8+ 3D Sputtering System by Tapematic

4 A leap forward in technology 3D metal coating - sputtering in less than 3 seconds Load-lock system to maintain the chamber always in high vacuum Automatic loading and offloading from the chamber in less than 1 second Built-in clean room environment (Hepa 100 filters) 20 years of experience This technology is well established, and widely implemented in optical disc manufacturing; an area that Tapematic specialises in, having manufactured stand-alone sputtering, and complete production lines for more than 20 years. CDs DVDs and Blu Ray discs are typically sputtered in less than 2 seconds (including handling to and from the sputtering chamber). Environmentally friendly as no rejects generated Greenest solution for thin film metal deposition Lowest overall investment, and cost per piece No constant operator presence required High uniformity and reflectivity Lowest sputtering power loading offloading hepa 100 Air cleaning system bt coating 3D Coating System S8+ 3D Sputtering System bt coating 3D Coating System Handling & transportation system S8+ integration in our PST line The PST line is a revolutionary, fully automatic production line; able to produce coated 3D items by incorporating a UV base coating station, metal sputtering (S8+) and a UV top coating station, all within a single line, at 40 pcs per minute. S8+ 3D Sputtering System by Tapematic

5 Target material The S8+ can be used to sputter a wide range of materials such as Aluminium, Gold, Silver, Chromium, Stainless Steel, Brass, Copper, Titanium and many others. It guarantees the lowest possible cost per item, even compared to traditional PVD or batch sputtering systems.

6 Tapematic is pro-active at manufacturing equipment that is both environmentally friendly in its operation as well as environmentally efficient with what it produces. This, in turn, avoids or minimises the impact on the environment.

7 Technical data Our simple requirement: be the best Substrate Substrate material Substrate dimension Target material PE, HDPE, PC, PET, PS, PP, PA, ABS, SAN, Nylon, Glass, Metal 125 w x 125 l x 60 h mm (Custom dimension upon request) Aluminum, Silver, Gold, Stainless Steel, Chrome, Copper, Titanium Process Loading Offloading Vacuum chamber Production Automated Pick-up from a conveyor Automated discharge onto a conveyor Load lock system to maintain consistent high vacuum Up to 2400 items per hour Physical Dimensions Weight 1200 w x 1300 l x 1800 h mm 800 kg Utilities Power Air Vacuum 400V 3 phase 50/60 Hz 15 k VA 6 bar 200 N l/min bar 10 m3/hr Water 34 lt./min, C, ph 6-8, dh 4-8 Argon bar, 20 sccm, purity % Environment Work area 3 m x 6 m ceiling height minimum 2.5 m Temperature C Relative Humidity 55-65% non condensing Safety CE Exhaust Complies with all current regulations Non toxic fumes - no exhaust required We reserve the right to make modifications without prior notice S8+ 3D Sputtering System by Tapematic

8 Tapematic Head Office Via Vimercate Ornago MB Italy Tel Fax Tapematic UK Hangar 3 Lodge Farm Nightingale Hall Road Earls Colne Airfield Colchester Essex CO6 2NR Tel.: Fax: uk@tapematic.com Tapematic USA 6881 Kingspointe Parkway Suite A-9 Orlando Florida USA Tel: Fax: america@tapematic.com Tapematic Asia Flat F, 2F. block A Tung Chun ind. bldg Cheung Wing road, Kwai Chung New Territories Hong Kong Tel: Fax: holger@nextek.com.hk The right choice