Laserlyte-Flex Alignment System

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1 Laserlyte-Flex Alignment System

2 LaserLyte-Flex The LaserLyte-Flex Alignment System is a unique, interchangeable, low cost plug and play laser system. Designed specifically for aligning and positioning of garments, cloth, paper, wood and metal. The system has a range of interchangeable projections which convert the base dot laser into a line, cross or line+dot. A range of intensities are available in order to maximise the visual appearance of the projection even against the darkest materials. The LaserLyte-Flex has a user adjustable focus making it easy to focus over a wide range of distances. Complete with mounting brackets, electrical leads and power supply the system is ready to use with no previous laser experience required.

3 Features & Accessories Brightness The LaserLyte-Flex Alignment System is available with a power of 5mW at 650nm and up to 10mW in the more visually intense 635nm. Adjustable Focus Control The LaserLyte-Flex Alignment System has an adjustable focus control which allows the user to focus the laser at any required distance. A focus key is supplied to enable this. Plug & Play System The LaserLyte-Flex Alignment System has been designed so that the user can operate the system efficiently and effectively via simple DC connector jack plugs. Interchangeable Optics The LaserLyte-Flex Alignment System has a range of interchangeable lenses that can produce a dot, line, cross or line+dot projection. The projections are simply interchangeable by screwing on and off the appropriate projection holder on the front of the laser. MK1 Mounting Kit The laser clamp rotates horizontally through 360 and vertically through 180 and the mounting post allows vertical movement. The mounting clamp is compatible with Global Laser s mounting brackets and is supplied with two different lengths of machine screws to increase the range of mounting surfaces which can be utilized. Heavy Duty Mounting Clamp The Heavy Duty Clamp has parallel and vertical adjustment which allows the user to aim the laser in any required direction or angle. The robust aluminium construction also assists in conducting heat away from the laser body as well as preventing movement due to shock and vibration. The base plate has a series of threaded holes to allow the clamp to be securely fastened to stable surface. Magnetic Base A magnetic base is also available which simply screws in to the base of the heavy duty clamp and allow it to be fitted to a ferrous surface.

4 Adjustable Swivel Mounting Clamp The swivel clamp allows the LaserLyte-Flex to be mounted securely. It offers the user up and down movement as well as ±45 horizontal swivel. The base plate has a series of holes which allows the clamp to be fixed directly onto a machine or workbench. Brackets A series of 4 brackets are available. These can be purchased individually or as a set. They range from 10cm/4 up to the larger 30cm/12. A right angled bracket is also available. Rail & Carriage Systems Options range from the simple slide rail system were carriages can be moved by hand and locked into position, to computer controlled, motor driven systems. All systems incorporate long life/low friction polymer bearings which are self lubricating, removing the need for messy dirt, attracting oils and greases. The rails are also hard anodized to further increase ruggedness. Power Supply The PS-1 & PS-4 range run on Vac input via an IEC mains lead (supplied) and have the benefit of a power on LED indicator. An optional key switch allows the power supply output to be switched on/off at the power supply. The PS-1 has one output to power one laser and the PS-4 has four outputs to power four lasers. Battery Box Power Supply The power source is a compact ABS box and operates from three industrial AA batteries and can provide power for up to 40 hours of laser operation (laser model dependent). A 2.5mm DC jack connector is fitted which is compatible with a wide range of products and an on/off switch allows the user to control laser output and battery lifetime. 30V to 5V In Line Converter The in line adaptor provides a compact reliable solution which allows the LaserLyte- Flex to be powered from an industry standard 24 Vdc supply. The solid state technology design transforms unregulated dc voltage in the range of 6 to 30 Vdc generally found in industry machines to a regulated 5 Vdc supply suitable for the reliable operation of laser modules. Safety Glasses Laser safety Glasses to protect laser users against potentially harmful laser output. The range of glasses available cover all models in the LaserLyte Alignment range. Available in a wide variety of styles and filter types including neutral density and block outs. The safety glasses are covered by a lifetime warranty. Red Laser Enhancement Glasses To compliment the LaserLyte Alignment System we have introduced Laser Enhancement Glasses which enhance projections for the LaserLyte-Flex. They work by blocking the light of other wavelengths, thus improving the visibility in outdoor or bright lighting condition s. The glasses meet ANSI Z87 impact standard. A wide range of styles are available and all models are covered by a lifetime warranty.

5 Specifications Mechanical Information 650nm 5mW 635nm 1mW 635nm 5mW 635nm 10mW Dimensions (mm) Housing Isolated Body 11 x 39.4 (without line optics) 11 x 44 (with line/cross optics) Black Anodised Aluminium Yes Optical Information Diode Power (mw) Wavelength (nm) Laser Class (IEC :2007) 3R 2 3R 3B Intensity Distribution Gaussian Focus Range (mm) 20mm to infinity Typical Spot 1m (mm) <0.7 Typical Line 1m (mm) <1 Delivery Set Focus (mm) 1000 (user adjustable) Environmental Information Operating Case Temperature ( C) -10 to +45 Storage Temperature ( C) -10 to +85 Operating Humidity (%RH) C (hours) 100,000 30,000 49,000 Electrical Specifications Connector Type DC Power Jack 2.5mm, Centre Pin: 0 Volts, Outer Pin: +Ve Lead Length (mm) 1500 Operating Voltage (Vdc) +3.5 to 5.0 Operating Current (ma) ~25 ~35 ~90 Reverse Polarity Protection Yes Approximate operating time when powered via Battery Box (hours) NOTES * Varies with laser model All specifications are 25 C

6 Fan Angle & Working Distance The size of the fan angle (or spread of the beam) will determine how long the line is. When viewed from the same distance and at 90 to the surface a line with a fan angle of 60 will be longer than a line of 30. As a guide to relationship between working distance, line length and fan angle please see table below. Distance (mm) Line 33 Line 60 Line 90 Line 105 Cross 9 DOE Cross 60 Cross 100 Long Line & Dot 100 Gaussian x39 289x x x79 577x x x x x x x x x x x x x x x x x x x x x x x Line Length (mm) x x x x x x x x x

7 Applications The LaserLyte-Flex Alignment System is suitable for many different applications some of which are below. If you would like to know further information about any other applications please contact your local distributor or contact Global Laser. Machine Alignment Pattern Alignment Saw & Cutting Guidance Positioning Edge Alignment Screen Printing Laser Safety Our lasers are compliant to IEC standards. The lasers fall within one of the following classifications depending on power and wavelength. LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT <1mW CW nm IEC : LASER RADIATION AVOID DIRECT EYE EXPOSURE CLASS 3R LASER PRODUCT <5mW CW nm IEC Amendment 2 / LASER RADIATION AVOID EXPOSURE TO BEAM CLASS 3B LASER PRODUCT <500mW CW nm IEC :2007 Class 2 Label Class 3R Label Class 3B Label

8 Ordering Guide When ordering the LaserLyte-Flex Alignment System the following parts are included: 1 off Laser and focus key. Please note you will need to purchase either a PS-1 (1 way), PS-4 (4 way) or (1 way) power supply unit separately. In addition to the above, the following accessories can be purchased seperately to complement the LaserLyte-Flex. Part Number Description Mounting Accessories Heavy Duty Mounting Clamp Heavy Duty Mounting Clamp 11mm MK1 Mounting Clamp MK1 LaserLyte-Flex Mounting Kit Adjustable Swivel Clamp Adjustable Swivel Clamp 11mm Magnetic Base Magnetic Base with M6 Stud B2-5cm/2 Bracket B4-10cm/4 Bracket Brackets B6-15cm/6 Bracket B12-30cm/12 Bracket Set of 4 Brackets Electrical Options PS-1 with UK Mains Lead 1 Outlet Power Supply PS-1 with US Mains Lead PS-1 with Euro Mains Lead PS-4 with UK Mains Lead 4 Outlet Power Supply PS-4 with US Mains Lead PS-4 with EURO Mains Lead Battery Box Power Supply for 1 Laser LaserLyte-Flex Battery Box (Including Batteries) m Extension Power Lead Extension Power Leads m Extension Power Lead m Extension Power Lead Laser Safety Glasses & Enhancement Glasses m Extension Power Lead Red Laser Safety Glasses Red Laser Enhancement Glasses nm Laser Saftey Glasses- Wraparound Style nm Laser Saftey Glasses - Overglasses Style Red Laser Enhancement Glasses - Wraparound Style Red Laser Enhancement Glasses - Overglasses Style

9 Mechanical Drawings LaserLyte-Flex Without Line/Cross Optics ± ±0.15 Ø11.00 Ø10.95 Ø11.00 Ø10.95 LaserLyte-Flex With Line/Cross Optics Heavy Duty Mounting Clamp TOP VIEW Ø25.00 SIDE VIEW Allen Screw A (M5) Grub Screw A (M5) Grub Screw B (M5) Ø BOTTOM SECTION SIDE VIEW Ø16.00 Ø Ø25.00 BOTTOM SECTION TOP VIEW 1 Hole Drill 4.2Ø & C/Bore 7.5Ø x 5.0 Deep at 1 End & Tap M5 x 6 Deep at the Other End

10 Mechanical Drawings MK1 Mounting Clamp Line/Cross Optics Ø8.95 Ø8.90 M9 x 0.5P Ø10.70 Ø10.75 Adjustable Swivel Mount SIDE VIEW FRONT VIEW Allen Screw A (M3) Allen Screw B (M5) M3 x Holes 4.50 Diameter MOUNTING BASE Slots Ø9.00 MOUNTING BASE SIDE 2 Holes Ø3.50 and countersunk to suit M3 Ct/Sunk screws Holes drill Ø4.50 and counterbore Hex Hole to suit M4 MS full nuts at rear Drawings not to scale Please Note: Global Laser reserve the right to change descriptions and specifications without notice Rev 3 16/10/2015 ISO9001 Certified T: +44 (0) F:+44 (0) E: Global Laser Ltd Unit 9-10 Roseheyworth Business Park Abertillery. Gwent NP13 1SP UK

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