SMARTY 160 POWER page 4-5 SMARTY 180 / 220 XL page 4-6 SMARTY TX 250 page 4-7. SMARTY TX 160 Alu page 4-8 SMARTY TX 220 Alu page 4-9

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1 CHAPTER TIG welding Introduction pages - & - WELDING POWER SOURCES DC power sources SMARTY 60 POWER page -5 SMARTY 80 / 0 XL page -6 SMARTY TX 50 page -7 AC/DC power sources SMARTY TX 60 Alu page -8 SMARTY TX 0 Alu page -9 WARRANTY YEARS TORCHES WTT TIG welding torches page -0 Wear parts for TIG torches page - Options and accessories for TIG welding Tungsten electrodes, Remote control, Trolleys, MMA accessories page - EQUIPMENT -

2 TIG welding A TYPICAL MANUAL INSTALLATION helmet protective clothing fume extraction TIG rod torch workpiece earth clamp pressure regulator / flowmeter gas cylinder power source torch harness earth cable Nozzle Inert atmosphere Arc METAL TRANSFER MODE Tungsten electrode (non consumable) TIG rod Molten pool TIG Welding Process An electric arc is created between a non consumable tungsten electrode and the piece to be welded. The electrode, the filler metal, the molten pool and the neighbouring zones are protected against atmospheric oxygen and nitrogen by an inert gas shield, generally argon. Usually, this process is called Tungsten Inert Gas or TIG. It is also known as Gas Tungsten Arc Welding or GTAW. -

3 Welding selection table TIG stainless steel TIG rod diameter Thickness to weld (mm) Flow of argon ( /min) Welding selection table TIG aluminium TIG rod diameter Thickness to weld (mm) Flow of argon ( /min) LEXICON Pre-gas: Torch and harness are purged before striking. Up slope function: Allows a progressive increase of the welding current. Down slope function: Prevents a crater at the end of the welding cycle and prevents the risk of cracking particularly light alloys. Tungsten electrode diameter (mm) Intensity Tungsten electrode diameter (mm) Intensity Post-gas: Protection of the work piece and the electrode after welding is completed. Example on Fig. Thickness to weld: mm TIG rod diameter: mm Electrode diameter:. mm Welding current: 60 A Flow of argon: 6 l/min Example on Fig. Thickness to weld: 9 mm TIG rod diameter: 5 mm Electrode diameter: mm Welding current: 80 A Flow of argon: 0 l/min Balance: Improves, the penetration during AC welding or the cleaning phase. Pulsed Welding: Makes positional welding and welding of thin plate easier, and prevents the collapse of the molten pool. Allows a regular deposit of filler metal and improves the penetration. EQUIPMENT Tacking: Allows quick tacking of the joint before welding. -

4 TIG range TIG Steel & Stainless steel DC Steel, Stainless steel + Aluminium AC/DC SMARTY SMARTY XL ph ph 80 XL 0 XL TX 50 SMARTY TX 0 ALU SMARTY Welding current 60 POWER TX 60 ALU 50 A 60 A 0 A 50 A 50 A 00 A -

5 Inverter technology power source for TIG DC welding of steel and stainless steel. Single-phase input voltage. SMARTY 60 POWER TIG POWER SOURCES The SMARTY 60 POWER is a power source for TIG DC welding of carbon and stainless steels in the field of maintenance. Features and product advantages: Power supply: 0 V single-phase. Lightweight: for easy transportation. Easy to use: simple welding cycle (pregas, down slope postgas). Motor generator compatible: use with long primary cable up to 70 m in x.5 mm² section. Powerful: high duty cycle at 60% - 0 C. Inverter tecnology: for a perfect control of the welding current. Versatile: can be used for TIG welding as well as MMA welding. Practical: easy arc striking due to the HF and the T/T devices. WARRANTY YEARS 0-9 SAVE ENERGY Standards EN EN EN EQUIPMENT Safety and operation indication Main current regulation Process selection (MMA / TIG HF / TIG Lift) Trigger cycle selection T / T 5 Pre-gas time selection 6 Slope-down time selection 7 Post-gas time selection 6A plug MOTOR GENERATOR COMPATIBLE EQUIPMENT TECHNICAL CHARACTERISTICS: Single-phase input voltage Input power Max input current Effective input current Open circuit voltage Welding current range at 5% Duty cycle at 60% at 0 C at 00% Protection index Dimensions Weight Connector size TO ORDER: Power source only SMARTY 60 POWER 0 V +/- 0% 50/60 Hz 5KVA -.9KW 7A (MMA) 0A (TIG) A (TIG) 50 V 0-60 A 60 A 0 A 0 A IP S 05 x 5 x 60 mm 9,5 kg mm W For torches see pages -0 & - Delivered equipped with: electric primary cable, earth cable with clamp ( m), gas hose, safety instructions, user manual. LONG: 70 m SECTION: x.5 mm -5

6 Inverter technology power source for TIG DC welding of steel and stainless steel. Single-phase input voltage. SMARTY 80 / 0 XL The SMARTY 80 XL and 0 XL stations are portable generators for TIG welding at direct current, for professional use. These stations can serve many applications thanks mainly to the pulse functions for working thin surfaces and current levels for work in position. The stations use 70 m primary cables. Features and product advantages: Power supply: 0 V single-phase - A. Tolerant to power oscillations: 0 V ± 0%. Digital display: % / Hz / Sec / A. Yield: duty ratio 60% at 0 C. Versatile: TIG DC / TIG DC pulse/ EE. Technology: use at current levels. Professional: protection class IP. Remote control: easy control from a distance. Provided with 6 A plug. Can store 0 programs WARRANTY YEARS TECHNOLOGY TIG POWER SOURCES Standards EN EN EN Complete welding cycle. Digital display. Cycle navigator. Control knob. Mode: EE / TIG HF / TIG LIFT. T / T / Point selector. Process selection: TIG DC/Pulse. Remote/pedal control switch. MOTOR GENERATOR COMPATIBLE TECHNICAL CHARACTERISTICS: SMARTY 80 XL SMARTY 0 XL Power supply 0 V single-phase Input power. kva -. kw (TIG).9 kva -.8 kw (TIG) Max input current A (TIG) A (TIG) Effective input current A (TIG) A (TIG) Open circuit voltage 50 V 50 V Welding current range 5-60 A 5-0 A Duty at 5% 60 A 0 A cycle at 60% 0 A 80 A at 0 C at 00% 0 A 50 A Torch connector S Size of connector mm Protection class IP Dimensions 05 x 5 x 60 mm Weight 9.5 kg TO ORDER: Power source only W W Options Remote control W Pedal W A plug For torches see pages -0 & - Delivered equipped with: a power cable, a fitted earth cable, a gas pipe, SAVE ENERGY LONG: 70 m SECTION: x.5 mm a safety, user and maintenance manual. -6

7 Power source inverter technology for TIG DC welding on steel and stainless steel. Three-phase input voltage. SMARTY TX 50 The SMARTY TX 50 is a portable TIG DC power source designed for light and industrial applications; with pulsed function for welding thin plate and also current levels mode for welding in position. Features and product advantages: Powerful: 50 A at 0% duty cycle at 0 C. Digital diplay: A / V / Sec / %. Versatile: TIG DC / pulsed TIG DC / MMA. Technical: complete TIG welding cycle. Safe: protection class IP. Remote control: remote adjustment flexibility (option). TECHNICAL WARRANTY YEARS TIG POWER SOURCES Standards EN EN EQUIPMENT _ret Complete welding cycle. Digital display. Cycle selection. Parameter adjustment. Modes: MMA/TIG HF/TIG LIFT. Selection: T/T/Point. TIG current: smooth or pulsed. Selection for local / remote control _r EQUIPMENT TECHNICAL CHARACTERISTICS: SMARTY TX 50 Input voltage 00 V three-phase (50/60 Hz) Input power 8.7 kva - 6. kw (TIG) Max input current A (TIG) Effective input current 0 A (TIG) Open circuit voltage 07 V Welding current range 5-50 A at 0% 50 A Duty cycle at 60% 0 A at 0 C at 00% 80 A Connector size 9 mm Protection index IP Dimensions 50 x 60 x 50 mm Weight 8 kg Torch connection S For torches see pages -0 & - TO ORDER: Power source only Options Remote control Foot control W W W00060 Delivered equipped with: primary cable 5 m, earth cable m, gas hose m, safety instructions, user manual. -7

8 Power source inverter technology for TIG AC/DC welding on steel, stainless steel and aluminium. Single-phase input voltage. SMARTY TX 60 Alu The SMARTY TX 60 Alu is a TIG power source specially designed for maintenance welding on steel, stainless steel and aluminium. Features and product advantages: Input voltage: 0 V single-phase. Light and compact: easy transport and storage. Simple: clear welding cycle (pre-gas / down slope / post-gas). Powerful: duty cycle at 60% at 0 C. Inverter technology: precise adjustment of the welding current. Versatile: for TIG AC/DC and MMA electrode welding. Practical: easy adjustment. Remote control. GENERAL PURPOSE WARRANTY YEARS TIG POWER SOURCES Standards EN EN TECHNICAL CHARACTERISTICS: Switch on / off. Slope down. Selection AC/DC current Balance adjustment (AC). Welding process selection TIG T / TIG T / MMA. Pulsed frequency adjustment. For welding current adjustment. SMARTY TX 60 Alu Input voltage 0 V single-phase (50/60 Hz) Max input current A (TIG) Effective input current A (TIG) Open circuit voltage 85 V Welding current range 5-50 A at 0% 50 A (TIG) - 0 A (MMA) Duty cycle at 0 C at 60% 0 A (TIG) - 00 A (MMA) at 00% 00 A (TIG) - 80 A (MMA) Connector size mm Protection index IP Dimensions 60 x 60 x 50 mm Weight kg Torch connection S For torches see pages -0 & - TO ORDER: Power source only Options Remote control Foot control W W W00060 Delivered equipped with: electric primary cable, earth cable with clamp, gas hose, safety instructions, user manual. -8

9 Power source inverter technology for TIG AC/DC welding on steel, stainless steel and aluminium. Single-phase input voltage. SMARTY TX 0 Alu WARRANTY YEARS TIG POWER SOURCES Designed for both workshop and outdoor working conditions, the SMARTY TX 0 Alu meets the most demanding applications on site and in workshop (maintenance) for all kinds of materials. Features and product advantages: Single-phase input voltage: 0 V ± 0%. Inverter technology: precise adjustment of the welding current. Large digital display: for accurate adjustment and clarity. Powerful: duty cycle 60% at 0 C. Compact: for outdoor applications. Intelligent balance: for aluminium applications, simplified adjustment of cleaning and penetration steps, according to the tungsten electrode diameter. ON SITE WELDING Standards EN EN EQUIPMENT Digital display (U/I). Pre-gas adjustment. Selection mode T / T. Cleaning / penetration balance (AC). HF TIG / LIFT starting. Pulsed frequency (AC). Selection MMA (with DC+ / DC- / AC / intermittent arc). Parameter adjustment EQUIPMENT TECHNICAL CHARACTERISTICS: Input voltage Max input current Effective input current Open circuit voltage Welding current range SMARTY TX 0 Alu 0 V single-phase (50/60 Hz) 9 A 6 A 70 V -00 A DC A AC Duty cycle at 0% 00 A at 0 C at 00% 50 A Connector size 9 mm Protection index IP Dimensions Weight Torch connection 50 x 60 x 50 mm 0 kg S or C5B MOTOR GENERATOR COMPATIBLE For torches see pages -0 & - TO ORDER: Power source only Options Remote control Foot control Trolley W m W m W W0006 W Delivered equipped with: electric primary cable, earth cable with clamp, gas hose with quick couplings, safety instructions, user manual. -9

10 TIG welding torches. WTT TIG torches Simplicity and reliability TIG torches which are reliable, flexible and use common wear parts. Connections and handles for all applications. TIG TORCHES Handle EB RL V Connections C5B S V Air cooled Connector Ø: mm 00-69_r Connector Ø: mm 00-69_r Connector Ø: 9 mm for 9V and 7V Connector Ø: mm for 6V 00-69_r Water cooled Connector Ø: mm 00-69_r Connector Ø: mm _r ADAPTATOR: For connection of a diameter 9 mm torch on a diameter mm power source socket : W Handle Duty cycle at 0 C Fitted with RL EB TO ORDER: Connection Air cooling WTT 9 WTT 7 WTT 6 60% 80 A 00 A 0 A 5% 0 A 5 A 80 A Cap Medium Medium Medium Nozzle Ø 0 mm Ø 0 mm Ø mm Electrode Ø.6 mm Ø.0 mm Ø. mm m 8 m m 8 m m 8 m S W W W W W W C5B W W W W W W S W W W W W W C5B W W W W W W V V W W W Handle Duty cycle at 0 C Fitted with RL EB Connection Water cooling WTT 0 W WTT 8 W 00% 00 A 0 A 60% 50 A 50 A Cap Medium Medium Nozzle Ø mm Ø mm Electrode Ø. mm Ø. mm m 8 m m 8 m S W W W W C5B W W W W S W W W W C5B W W W W

11 TIG torches wear parts. WTT TIG torches wear parts TIG WEAR PARTS Ø REP WTT 9 / 9 V WTT 0 W WTT 7 / 7 V WTT 6 / 6 V WTT 8 W W Back cap short medium 0 W W long W W Back cap O-ring 0 W W Sealing ring 0- W W Insulating ring 0- W W W W W W00006 Collet.0 W W W W W W W W W TORCHES.6 W W Collet body.0 W W W W Nozzle. W W W W W W W W W W W W00006 W EQUIPMENT 6.0 W00006 W W W Long nozzle 6. W W W W W W W L 06- Gas L. sealing ring 07 - W G.L. collet body.0 W W W W W W W W W L 09- Tungsten electrode W W W W Gas L. nozzle 9.6 W00006 W W00006 W W00006 W W W Long G.L. nozzle W W W

12 TUNGSTEN ELECTRODES Options and accessories for TIG welding. Warning: before use, carefully read the material safety data sheet on TIG OPTIONS Electrode Metal Arc Arc Electrode Thermal type type stability starting lifetime resistance WP pure Light alloy ** * * * WT 0 Thorium % WC 0 Cerium % Steel and stainless steel Steel and stainless steel WL 0 Steel and Lanthanum % stainless steel *** Excellent ** Good * Suitable * *** ** ** ** * ** ** ** *** *** *** Pack of 0, length 50 mm Standards ISO 688 EN WP - Pure tungsten WT 0 - % thorium tungsten WC 0 - % cerium tungsten WL 0 - % lanthanum tungsten Light alloy (green end) Steel and stainless steel (red end) Steel and stainless steel (grey end) Light alloy AC - Steel, stainless steel DC Ø AC current (A) Cat. nr DC current (A) Cat. nr DC current (A) Cat. nr Current (A) Cat. nr.0 mm 0-50 W W W W mm 0-80 W W W W mm 60-0 W W W W mm 60-0 W W W W mm W W W W mm W W W W mm 0-0 W W W W REMOTE CONTROL BOXES - TROLLEYS SMARTY SMARTY SMARTY 80 / 0 XL TX 60 ALU TX 0 ALU Remote control 0 m length W W W Remote control pedal 0 m length W00060 W00060 W0006 Trolley - - W MMA ACCESSORIES Accessories Length m (5C50) Length m (5C50) Arc kit 00 A W W00009 Connection Ø mm -