DRIVELINE COMPONENTS CATALOG SLIP YOKE ASSEMBLIES

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1 DRIVELINE COMPONENTS CATALOG SLIP YOKE ASSEMBLIES J300P-3 JULY 2012 Supersedes Section 3, Dated August 2008

2 How To Use This Catalog INCLUDED IN THIS CATALOG Driveshaft Style slip yokes - page 3, Slip Flange- page 13, Splined Sleeves - page 14, Hex, Square and Round Hole- page 16, Transmission-type - page 17, HOW TO IDENTIFY A PART USING THIS CATALOG To identify any slip yoke, four pieces of information are required: 1. Determine Series 2. Determine spline O.D. 3. Determine number of teeth 4. Determine length - centerline to end/ face to end / end of spline to weld 5. Determine hub diameter (if a transmission-type slip yoke) Series and all pertinent series dimensions appear as shown in the sample below: 1100 SERIES E D-.938 USE KIT 5-101X & 5-111X Spline O.D. and number of teeth are found at the beginning of each data section Spline Individual part data is shown following the spline data heading D1A SR KX Footnotes for parts and assemblies that are discontinued, will be discontinued or replaced upon depletion of stock, or not sold separately, are indicated by a symbol next to the part number. Match the symbol to the appropriate status at the bottom of the page. All other footnotes are located immediately below the yoke dimensional data. IMPORTANT NOTICE: The data listed herein is correct to the best of our knowledge and belief; having been compiled from reliable and official sources of information. However, WE CANNOT ASSUME ANY RESPONSIBILITY for possible error. 2

3 Assemblies LD & MD Driveshaft Style J F Part of Assembly Boot Kit Assy C/L to End C/L to Face Lube Dust Cap & Part Number Assembly of Spline of Plug Fitting Washer Kit Plug Number Order Separately Style Part Number SPL55 SERIES E D USE KIT 5-803X, 5-804X, SPL55-1X, SPL55-2X Based On 24 Involute Spline X SR X X SR X SPL70 SERIES E D USE KIT 5-808X, 5-809X, SPL70-1X, SPL70X Based On 27 Involute Spline X X SR X X X SR was replaced by X; Rubber valve in plug X X SR X Rubber valve in plug X X SR X SPL90 SERIES E D USE KIT SPL90X Involute Spline SR X Mates with and X SR X SPL100 SERIES E IN, (HR STYLE IN.) D USE KIT SPL100-1X Based On 30 Involute Spline X SR X 1000 SERIES K D-.938 USE KIT 5-170X Spline SR X Spline SR X Involute Spline D2L SR KX Spline D2A SR KX D2A SR KX Spline SR X 1100 SERIES E D-.938 USE KIT 5-101X, 5-111X Spline D1A SR KX D1A SR KX 3

4 Assemblies LD & MD Driveshaft Style J300P-3 J F Part of Assembly Boot Kit Assy C/L to End C/L to Face Lube Dust Cap Part Number Assembly of Spline of Plug Fitting & Washer Kit Plug Number Order Separately Style Part Number 1210 SERIES E D USE KIT 5-443X Based On 28 Involute Spline SR X Use boot #40465, clamps # ,-2; I.S. snap ring style X SR X Based On 16 Spline X X SR X X SR X 1310 SERIES E D USE KIT 5-153X, 5-785X, 5-810X Based On 16 Spline X SR X Spline D2B SR KX D2B SR KX D2A SR KX D2A SR KX D2F SR KX D2K SR KX X SR KX Based On 20 Involute Spline X SR X X SR X Based On 16 Spline X SR X X SR KX X SR X Relief valve in plug X SR X X SR X X SR X Spline D2C SR KX D2C SR KX X SR X lube fit. & D2M dustcap, ordr sep.; Rel vlv in plug X SR KX D2C SR KX D2C SR KX Use dust cap kit D3E for reverse slip applications X SR KX D2C SR KX 4

5 Assemblies LD & MD Driveshaft Style J F Part of Assembly Boot Kit Assy C/L to End C/L to Face Lube Dust Cap Part Number Assembly of Spline of Plug Fitting & Washer Kit Plug Number Order Separately Style Part Number 1310 SERIES (Continued) E D USE KIT 5-153X, 5-785X, 5-810X Spline (Continued) CV X lube fitting & D2M dust cap, order separately D2M SR KX X SR KX SR X Use dust cap kit D3E for reverse slip applications SR X Use dust cap kit D3E for reverse slip applications X SR KX Based On Involute 32 Spline X SR KX X SR X Based On 32 Involute Spline D2N SR KX X SR KX X SR X Based On 31 Involute Spline X SR X Spec 4X4 axle yoke w/hole in plug SR X Spec 4X4 axle yoke w/lube fitting in yoke SR X Use boot #40465, clamps # ,-2; I.S. snap ring style Spline D3F SR KX D3A SR KX 1330 SERIES SR: E OTHERS E-3.625, D USE KIT 5-213X,5-790X,5-812X Based On 30 Involute Spline SR X Used on driveshaft w/outboard slip Based On 20 Involute Spline X SR X X SR X Based On 20 Involute Spline X SR X Based On 16 Spline X SR X X SR X X SR was replaced by X Based On 16 Spline X SR X X SR X X SR X X dust cap & washer kit, order separately X X SR KX X X SR KX X SR KX X X SR KX 5

6 Assemblies LD & MD Driveshaft Style J300P-3 J F Part of Assembly Boot Kit Assy C/L to End C/L to Face Lube Dust Cap Part Number Assembly of Spline of Plug Fitting & Washer Kit Plug Number Order Separately Style Part Number 1330 SERIES (Con't) SR: E OTHERS E-3.625, D USE KIT 5-213X,5-790X,5-812X Spline D3E SR KX X SR KX X X SR KX Relief valve in plug SR X D2M dust cap & washer kit, order separately X SR KX Based On 32 Involute Spline X SR KX Based On 16 Spline SR X Used on driveshaft w/outboard slip X SR KX Spline CV X is a ball stud & sleeve assembly; lube fitting & D3A dust cap, order separate 1350 SERIES E D USE KIT 5-178X OR 5-799X Based On 16 Spline X SR KX Spline D3E SR KX D2C SR KX D3G SR KX D3G SR KX Based On 32 Involute Spline D3F SR KX Based On 31 Involute Spline SR X Use boot #40929 & clamps & ; order separately X SR X Based On 22 Involute Spline X SR X Slip yoke barrel is tapered X SR X X SR X Based On 16 Spline X SR X X SR X Based On 16 Spline X SR X X SR KX X X SR KX 6

7 Assemblies LD & MD Driveshaft Style J F Part of Assembly Boot Kit Assy C/L to End C/L to Face Lube Dust Cap Part Number Assembly of Spline of Plug Fitting & Washer Kit Plug Number Order Separately Style Part Number 1350 SERIES (Continued) E D USE KIT 5-178X OR 5-799X Spline D3A SR KX D3A SR KX D3A SR KX D3K SR KX D3A SR KX SR X lube fitting & D3A dust cap, order separate D3A SR KX D3A SR KX X SR X D3A SR KX One tooth removed for lube passage 1410 SERIES E D USE KIT 5-160X OR 5-801X Spline D3G SR X lube fitting, order separate D3E SR KX D3G SR KX Based On 22 Involute Spline X SR X Used on driveshaft w/outboard slip X SR X X SR X w/5.300 OD dampener X SR X X SR X X SR was replaced by X X SR X Based On 16 Spline X SR X X SR X X SR X Based On 16 Spline X SR KX D3A X SR KX Part has wide tooth and relief valve in welch plug D3F SR KX Part has wide tooth, mates w/ Spline SR X Use dust cap X, order separate D3A SR KX D3F SR KX SR X lube fitting & D2M dust cap, order separately D3K SR KX SR X lube fitting & D2M dust cap, order separately D3A SR KX 7

8 Assemblies LD & MD Driveshaft Style J300P-3 J F Part of Assembly Boot Kit Assy C/L to End C/L to Face Lube Dust Cap Part Number Assembly of Spline of Plug Fitting & Washer Kit Plug Number Order Separately Style Part Number 1410 SERIES (Continued) E D USE KIT 5-160X OR 5-801X Spline (Continued) D3B SR KX SR X D3A SR KX X SR KX X SR X Use dust cap D3F, order separate; Use lube fitting ; order separate D3J SR KX Involute Spline SR X Use dust cap X, order separate; lube fitting, order separate Spline D3H SR KX For splined dust cap, use D3J Based On 24 Involute Spline X SR X OEM Only Based On 24 Involute Spline X SR X Involute Spline D4G SR KX Involute Spline SR X Hub dia. not ground Spline D4F SR KX 1480 SERIES E D USE KIT 5-188X, 5-803X OR 5-804X Spline SR X D3J SR KX D3H SR KX Based On 24 Involute Spline X SR X Based On 24 Involute Spline X SR X Involute Spline SR X Hub dia. not ground Spline D3D SR KX 8

9 Assemblies LD & MD Driveshaft Style J F Part of Assembly Boot Kit Assy C/L to End C/L to Face Lube Dust Cap Part Number Assembly of Spline of Plug Fitting & Washer Kit Plug Number Order Separately Style Part Number 1550 SERIES E D USE KIT 5-155X, 5-808X OR 5-809X Spline D4M SR KX D4K SR KX D4M SR KX D4J SR KX D4M SR KX D4J SR KX Spline SR KX X SR KX Relief valve in plug Spline D4L SR KX D4L SR KX SR was replaced by KX; D4L dust cap kit- order separately 9

10 Assemblies HD Driveshaft Style J300P-3 J F Part of Assembly C/L to C/L to Lube Dust Cap Assembly End of Face of Fitting & Washer Plug Style Part Spline Plug Kit Number Number 1610 SERIES E D USE KIT 5-279X OR 5-674X Spline BP X lube fitting & dust cap kit, order separate BP X BP KX BP KX BP KX BP KX BP KX BP KX BP KX BP KX BP KX High angle slip yoke Spline BP KXM M8 x H Metric tapped holes in yoke ears Involute Spline D5C BP KX BP X Not threaded for dust cap D5C BP KX D5C BP X 1710 SERIES E (6.190-HR STYLE) D USE KIT 5-280X OR 5-675X Based On 16 Spline X BP X Relief valve in plug X BP KX Relief valve in plug X BP KX Relief valve in plug Spline BP KX BP BP KX BP KX BP X lube ftg. & dust cap kit, order separate BP KX BP KX 10

11 Assemblies HD Driveshaft Style J F Part of Assembly C/L to C/L to Lube Dust Cap Assembly End of Face of Fitting & Washer Plug Style Part Spline Plug Kit Number Number 1710 SERIES (Continued) E (6.190-HR STYLE) D USE KIT 5-280X OR 5-675X Spline (Continued) BP KX X BP KX Relief valve in plug X BP KXM Relief valve in plug; M10x1.25-6H tapped holes in yoke ears BP KX High angle slip yoke BP KX BP KX High angle slip yoke BP KX KX was replaced by KX BP KX High angle slip yoke BP KX High angle slip yoke Based On 10 Spline D6B BP KX Involute Spline D6E BP KX D6E BP KX 1760 SERIES E (7.094 FOR HR STYLE) D USE KIT 5-407X, 5-677X Spline BP KX Metal, slip yoke plug no. is BP KX 1810 SERIES E (7.643 FOR HR STYLE) D USE KIT 5-281X, 5-676X Spline BP KX BP KX BP KX BP KX BP X Use dust cap , order separate Involute Spline D6E BP KX 1880 SERIES E D USE KIT 5-308X Spline BP KX BP KX Involute Spline D9A BP KX 11

12 Wing Bearing Style J F Part of Assembly Boot Kit Assy C/L to End C/L to Face Lube Dust Cap Part Number Assembly of Spline of Plug Fitting & Washer Kit Plug Number Order Separately Style Part Number 5C SERIES WB STYLE P S KEYWAY-.563 USE KIT 5C-1X Based On 24 Involute Spline WB 5C-3-21X Rubber valve in plug 6C SERIES WB STYLE P S KEYWAY-.563 USE KIT 6C-1X Involute Spline WB 6C-3-21X Rubber valve in plug 12

13 Assemblies Slip Flange Yoke Style J F Bolt Hole Dust Cap & Flange Face to Pilot Diameter B - Bolt Circle Diameter # of Washer Kit Assembly End of Spline F-Female/M-Male Diameter D-Drilled/T-Tapped Holes Part Number Part Number 1610 SERIES E D USE KIT 5-279X OR 5-674X Involute Spline M D KX Use lube fitting ; order separately 13

14 Splined Sleeves J300P-3 Style 1 Style 2 Style 3 Style 4 Style 5 J Fits Tube/ F Slip Sleeve End of Spline Style Tube Yoke Mates w/ Butt Splined Sleeve Slinger Assembly to Weld Part Number Part Number Diameter Detail Part Number Part Number SPL140 SERIES Involute Spline X X SPL170 SERIES Involute Spline Sleeve Only-No Assembly was replaced by ; Sleeve Only-No Assembly Sleeve Only-No Assembly was replaced by ; Sleeve Only-No Assembly Based On 34 Involute Spline X Sleeve Only-No Assembly Sleeve Only-No Assembly Sleeve Only-No Assembly X Sleeve Only-No Assembly X Sleeve Only-No Assembly X X X X SPL250 SERIES (98.0mm)-36 Based On 38 Involute Spline Sleeve Only-No Assembly * X Fits all tubes * = Tube Length 14

15 Splined Sleeves J Fits Tube/ F Slip Sleeve End of Spline Style Tube Yoke Mates w/ Butt Splined Sleeve Slinger Assembly to Weld Part Number Part Number Diameter Detail Part Number Part Number 1310 SERIES Spline X X Sleeve Only-No Assembly Based On 23 Involute Spline X X Material: Aluminum 1330 SERIES Spline Alum slip jt. assy, used w/3.500 o.d. alum tube Based On 23 Spline X X Mat l: alum, used w/4.500 o.d. alum tube X was replaced by X; Mat l: alum, used w/4.500 o.d. alum tube Based On 23 Involute Spline X X Mat l: alum, used w/4.000 o.d. alum tube X Mat l: alum, used w/4.000 o.d. alum tube 1350 SERIES Spline Alum slip jt. assy. used w/4.500 o.d. alum tube Alum slip jt. assy, used w/5.000 alum tube 1410 SERIES Spline X-* X 1550 SERIES Spline X-* X 1710 SERIES Spline X-* X 1810 SERIES Spline X-* X X-* X * = Tube Length 15

16 Assemblies Hex, Square and Round Hole J300P-3 P Lube Fitting Hex Across Flats Part Number Assembly Number 1000 SERIES K D-.938 USE KIT 5-170X X X P Lube Fitting Square Hole Across Flats Part Number Assembly Number 1000 SERIES K D-.938 USE KIT 5-170X X X X P Round Hole Diameter X SAE Keyway Width Lube Fitting Part Number Assembly Number 1000 SERIES K D-.938 USE KIT 5-170X X X X X X X 16

17 Assemblies For Transmission Applications J R Counterbore C/L to End Ground Hub Style Plug Assembly End of Spline Diameter Diameter Depth Part Number Part Number SPL55 SERIES E D USE KIT 5-803X, 5-804X, SPL55-1X, SPL55-2X Based On 31 Involute Spline SR X Based On 31 Involute Spline SR X SR was replaced by X Based On 34 Involute Spline SR X SR was replaced by X; 1210 SERIES E D USE KIT 5-443X Based On 25 Involute Spline SR X 1310 SERIES E D USE KIT 5-153X, 5-785X, 5-810X Based On 24 Involute Spline SR X Based On 21 Involute Spline SR X Based On 25 Involute Spline SR X SR X Based On 26 Involute Spline SR X SR X Spline SR X SR X Based On 26 Involute Spline SR X SR X Spline SR X Based On 27 Involute Spline SR X SR X Corvette w/o vibration dampener; Hub End SR X SR X 17

18 Assemblies For Transmission Applications J300P-3 J R Counterbore C/L to End Ground Hub Style Plug Assembly End of Spline Diameter Diameter Depth Part Number Part Number 1310 SERIES (Continued) E D USE KIT 5-153X, 5-785X, 5-810X Based On 27 Involute Spline (Continued) SR X SR X Hub diameter not ground SR X SR X SR X W/4.500 OD dampener SR X SR X SR X SR X Nickel plated yoke w/vibration dampener SR X Involute Spline SR X SR KX Toyota yoke w/slinger Based On 28 Involute Spline SR X SR X SR X SR X Involute Spline SR X Based On 16 Spline SR X Part has one wide tooth Based On 30 Involute Spline SR X SR X SR X SR X Based On 30 Involute Spline SR X X SR X 18

19 Assemblies For Transmission Applications J R Counterbore C/L to End Ground Hub Style Plug Assembly End of Spline Diameter Diameter Depth Part Number Part Number 1310 SERIES (Continued) E D USE KIT 5-153X, 5-785X, 5-810X Spline SR Hub dia. not ground Based On 32 Involute Spline SR X Counterbore at hub end Based On 32 Involute Spline SR X Based On 31 Involute Spline SR X Based On 32 Involute Spline SR X SR X Involute Spline SR X Involute Spline SR X 1330 SERIES SR: E OTHERS E-3.625, D USE KIT 5-213X,5-790X,5-812X Based On 25 Involute Spline SR X Nickel plated yoke w/vibration dampener SR X SR X Based On 26 Involute Spline SR X SR X Based On 27 Involute Spline SR X SR X W/c-bore and vibration dampener SR X SR X SR X SR X SR was replaced by X SR X SR X SR X Based On 27 Involute Spline SR was replaced by X; w/c bore at end SR X w/c bore at end 19

20 Assemblies For Transmission Applications J300P-3 J R Counterbore C/L to End Ground Hub Style Plug Assembly End of Spline Diameter Diameter Depth Part Number Part Number 1330 SERIES (Cont'd) SR: E OTHERS E-3.625, D USE KIT 5-213X,5-790X,5-812X Involute Spline SR X SR SR was replaced by X SR X Based On 28 Involute Spline SR X SR X SR X Based On 28 Involute Spline SR X SR X SR X Same as X, exc. w/o dampener SR X W/vibration dampener Based On 30 Involute Spline SR X SR X SR X Nickel plated yoke w/vibration dampener SR X W/vibration dampener SR X Based On 19 Involute Spline SR was replaced by X; Spline has three partial teeth missing SR X Spline has three partial teeth missing Based On 32 Involute Spline SR X Includes boot can Based On 32 Involute Spline SR X SR X SR SR X 20

21 Assemblies For Transmission Applications J R Counterbore C/L to End Ground Hub Style Plug Assembly End of Spline Diameter Diameter Depth Part Number Part Number 1330 SERIES (Cont'd) SR: E OTHERS E-3.625, D USE KIT 5-213X,5-790X,5-812X Based On 32 Involute Spline SR X SR X SR X SR X SR X OEM Only SR X SR X Based On 31 Involute Spline SR X SR X CV X C.V. Yoke Based On 34 Involute Spline SR X SR was replaced by X Based On 34 Involute Spline SR X SR was replaced by X SR X SR X SR X SR was replaced by X 1350 SERIES E D USE KIT 5-178X OR 5-799X Based On 27 Involute Spline SR X SR X Based On 23 Involute Spline SR OEM Only Based On 23 Involute Spline SR OEM Only Based On 30 Involute Spline SR OEM Only SR OEM Only Based On 30 Involute Spline SR X SR was replaced by X SR X 21

22 Assemblies For Transmission Applications J300P-3 J R Counterbore C/L to End Ground Hub Style Plug Assembly End of Spline Diameter Diameter Depth Part Number Part Number 1350 SERIES (Continued) E D USE KIT 5-178X OR 5-799X Based On 32 Involute Spline SR X 1/8 hole in welch plug SR X Based On 32 Involute Spline SR X without slinger Based On 32 Involute Spline SR X SR X SR X SR X SR X SR X SR Based On 31 Involute Spline SR X SR X SR X CV X CV yoke-oem only CV X C.V. Yoke Based On 34 Involute Spline SR OEM Only Involute Spline SR X Hub dia. not ground Involute Spline SR was replaced by X SR OEM Only SR X Based On 32 Involute Spline SR OEM Only 22

23 Assemblies For Transmission Applications J R Counterbore C/L to End Ground Hub Style Plug Assembly End of Spline Diameter Diameter Depth Part Number Part Number 1410 SERIES E D USE KIT 5-160X OR 5-801X Based On 30 Involute Spline SR X SR X SR X SR SR X SR X Nickel plated yoke w/vibration dampener Based On 30 Involute Spline SR X SR X Based On 32 Involute Spline SR X SR was replaced by X Based On 32 Involute Spline SR X SR X SR X SR X SR X SR was replaced by X; SR X SR X SR X SR X W/vibration dampener Based On 31 Involute Spline SR X Nickle Plated - OEM only SR X Involute Spline SR X Based On 37 Involute Spline SR OEM Only Based On 34 Involute Spline SR X Based On 31 Involute Spline SR X SR X SR X same as x except w/vibration dampener 23

24 Assemblies For Transmission Applications J300P-3 J R Counterbore C/L to End Ground Hub Style Plug Assembly End of Spline Diameter Diameter Depth Part Number Part Number 1410 SERIES (Continued) E D USE KIT 5-160X OR 5-801X Based On 31 Involute Spline (Continued) SR X Counterbore at hub end SR X W/vibration dampener SR X Based On 31 Involute Spline SR X SR was replaced by X; SR X 1480 SERIES E D USE KIT 5-188X, 5-803X OR 5-804X Based On 31 Involute Spline SR X Involute Spline SR X Hub dia. not ground 1550 SERIES E D USE KIT 5-155X, 5-808X OR 5-809X Involute Spline SR X SR X Involute Spline SR X Includes flinger 24

25 Part Number Index KX KX X X X X X X KX X X X X X X X X X KX X X X X X X X X X X X X X X X KX X X X X X X X X X X X X X X X KX KX KX KX X X X X X X KX X X X X X X X X X KX KX KX KX X X X X X X KX KX X X X X X X X X KX X X X X X X X X X X X X X X X X X X X X KX X KX KX KX KX KX X X KX X KX X KX X X X X X X X KX KX KX KX KX KX KX X X X KX X X X KX X X KX KX KX KX KX KX X X KX KX KX X X X KX X X X X X KX KX X X X X KX X KX KX X X X X X X X X X X X X X X KX KX KX X KX X

26 Part Number Index J300P X X X X X KX X X X X KX KX X X KX X KX KX KX X KX X X X X X X X X X KX KX KX KX KX X KX X X X X X X X KX X X X X X KX KX X X KXM X X X X KX KX X X KX X X X X X X KX KX KX X KX X X KX X X X X X X X X X X X X X KX KX KX KX X X X X X X X X X X X X X X X KX KX KX X KX X X X X X KX X X X KX X X KX KX KX KX KX KX KX X X X X X X KX X KX KX X KX KX X X X KX KX KX KX KX X X KX X X X KX KX KX KX KX KX KXM X KX KX X /3/ X X X KX X KX KX X X KX KX KX KX KX KX

27 Part Number Index X C-3-21X C-3-21X

28 Dana Holding Corporation Aftermarket Group PO Box 321 Toledo, Ohio SAY-DANA ( ) J300P-3 07/12 Printed in U.S.A Dana Limited All rights reserved.

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