Illustrated Parts List

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1 Spicer Tandem Drive Axles 44,000 65,000 Illustrated Parts List AXIP-0107t May 1988 For the most current information, visit the Spicer website at

2 Spicer Axle Parts Book Spicer presents this Parts Book as an aid in the identification and procurement of replacement parts for Spicer Axles. The information included covers the differential carrier assembly, axle housing, axle shafts, shift system and special designed parts kits and assemblies. Exploded views are used to illustrate the parts and show their relationship to other parts on the carrier. Each part is identified by an item number, which in turn, leads to a list containing part name and part number. For convenience, part numbers have been included for all pieces of the carrier assembly. However, some of these parts, such as differential carrier and caps, are serviced only in kits or assemblies. Part numbers are for your reference only. Those parts not serviced separately are identified with NSS and appear in a lighter typeface. Genuine Spicer Parts When you buy genuine Spicer replacement parts, you receive the same high quality and exacting tolerances you find in the original axle components. Only genuine Spicer parts have the latest Spicer engineering improvements and assure equal or better performance than the original parts. And Spicer backs you up with a responsive and capable service organization located strategically to provide you with emergency parts and service when you need them. Insist on Spicer quality. Use genuine Spicer replacement parts. Abbreviations AR-As Required: Parts that vary in quantity with each axle. Example: shims. NSS-Not Serviced Separately: Items which can only be purchased in sets, kit form or service assemblies. Example: ring gear sets. RH/LH-Right Hand/Left Hand: Determined as viewed from behind the vehicle looking forward. RTV -Gasket Compound: Formed-in-place gasket sealer. It is recommended for use on all surfaces requiring a gasket. Symbols This symbol is used throughout this book to identify parts included in major kits. Carrier Basic Overhaul Kit How to use this Parts Book 1. Refer to table of contents on opposite page for axle type, model or series, and page number. 2. Turn to the page that applies to the axle in question. 3. Locate the desired part in the exploded illustration and note Item No. This Item No. will lead you to the part name and number. 4. Refer to the related Parts Listing and locate the same Item No. and the name. If more than one part number is listed, refer to the axle model listings at top of list and select the part number that applies to the axle being serviced. Ordering Spicer Axle Parts Place all your parts orders through your truck dealer or manufacturer (OEM). Do not order parts directly from Spicer. Julian Calendar Spicer uses the julian calendar to establish date codes. Spicer has been using a four-digit code: Day = December 31, 1979 Year On February 19, 1982, Spicer began using a five-digit code: Day = February 19, 1982 Year The first three digits designate the day of the year. January would be day 1; December 31 would be day 365 (except during a leap year when it would be 366). The last one or two digits identifies the year. Spicer Parts Kits Spicer Parts Kits give you an economical, convenient way to stock Spicer replacement parts. They contain all the parts you need to do a complete, professional job of overhauling or repairing your Spicer axle. And you have only one part number in one easily stored package to order, stock, identify, and satisfy your customers needs. 2

3 Axle Model No. Identification On August 1, 1981, Spicer converted these axles to a new configuration which includes redesign of axle diff. carriers, taper roller input shaft bearing and involute side gear and axle shaft spline configuration. These design changes add strength and shock load capacity to differential components. For convenience, all early-style parts are listed in this publication and remain available through the Spicer service system. These axles can be identified by their carrier casting number (refer to drawings below): Please note use of these carrier casting numbers in the parts lists to lead you to the correct part number. Axles built after August 1,1981 w/carrier Casting No Axles built before August 1,1981 w/carrier Casting No Table of Contents Exploded View and Parts Lists for the following axle models: NOTE: ONLY MODELS PRODUCED AFTER 1976 ARE COVERED IN THIS PUBLICATION. MODELS PRODUCED PRIOR TO 1976 CAN POSSIBLY BE SERVICED BY UPGRADING TO CURRENT PRODUCTION. CONTACT YOUR O.E.M. SOME OF THE MODELS COVERED IN THIS PUBLICATION ARE OFFERED AS UPGRADED ASSEMBLIES- SEE SPICER CARRIER EXCHANGE HANDBOOK EA-70. SINGLE REDUCTION TANDEMS: FORWARD: DS440-P, DS460-P, DS480-P... 4 REAR: RS440, RS460, RS DUAL RANGE TANDEMS: FORWARD: DT440-P, DT460-P, DT480-P...14 REAR: RT440, RT460, RT480, RT PLANETARY DOUBLE REDUCTION TANDEMS: FORWARD: DP440-P, DP460-P, DP480-P, DP485-P, DP550, DP580-P, DP650-P...14 REAR: RP440, RP460, RP480, RP485, RP550, RP580, RP PLANETARY DOUBLE REDUCTION TANDEMS: FORWARD: (with thru-shaft and no inter-axle differential) TP550, TP580, TP REAR: (with stub-staft, high entry) SP550, SP580, SP Pinion Bearing Spacers Tandem Configurations...13 Drive Pinion and Ring Gear Sets Differential Lockout (Forward Axle) Axle Shift System Air Shifter Valve Piston Air Shift System Axle Housings

4 4 Forward Tandem Axle Differential Carrier Single Reduction DS440-P, DS460-P, DS480-P

5 5

6 6

7 7

8 8

9 Identify the model being serviced by the Carrier Casting Number. Casting No was produced after August 1, 1981 and is equipped with input shaft tapered roller bearing. Casting No was prdouced before August 1, 1981 and is equipped with input shaft ball bearing. Tapered Roller Bearing Conversion Kit To covert from input shaft ball bearing to tapered roll bearing, use Kit which includes Input Shaft Bearing 98387, Input Bearing Cover, Cup, & Oil Seal Assy , Helical Side Gear & Bushing Assy , Pinion Helical Gear , Input Shaft Bearing Spacer Washer , Input Bearing Cover Shims (all sizes) and RTV Gasket Compound. Power Divider Upgrade Kit When you have to replace the Oil Pump Drive Gear, Sliding Clutch Gear, Inter-axle Diff. or Input Shaft, Spicer recommends use of this upgrade Kit. Kit contains, Oil Pump Drive Gear, Sliding Clutch Gear, Inter-axle Diff. Assy, Input Shaft with Nut, Input Shaft Shims (all sizes) and Sealant. A new Yoke Assembly is required ( ; , or ). If you are replacing a unit equipped with input shaft ball bearings, you will also need Bearing, Cover Cup & Seal Assy, Helical Gear Assy and Pinion Helical Gear. 9

10 10 Rear Tandem Axle Differential Carrier Single Reduction RS440, RS460, RS480

11 11

12 Pinion Bearing Spacer * * * * * * * * * * * * * * * * *most popular 12

13 Tandem Configurations (common applications) To suit the variety of applications and chassis types requiring these axles, these Spicer models are avail able in four configurations: Forward Axles: DP Models with inter-axle differential and pressure lube pump. TP Models with straight drive through shaft and no inter-axle differential. Rear Axles: RP Models with standard entry. SP Models with high entry. Any combination of forward and rear axles may be encountered. All configurations and common appli cations are illustrated here. 13

14 14 Forward Tandem Axle Differential Carrier Dual Range DT440-P, DT460-P, DT480-P, DT485-P Planetary Double Reduction DP440-P, DP460-P, DP480-P, DP485-P, DPSSO-P, DP580, DP580-P, DP650-P

15 15

16 16

17 17

18 18

19 19

20 20 Rear Tandem Axle Differential Carrier Dual Range RT440-P, RT460-P, RT480-P, RT485-P Planetary Double Reduction RP440-P, RP460-P, RP480-P, RP485-P, RP550-P, RP580, RP580-P, RP650-P

21 21

22 22

23 Ring Gear and Pinion Identification Ring Gear and Drive Pinion are matched parts and must be replaced in sets. Complete identification is stamped on both parts shown in the adjacent drawing. Order by Spicer Set No. which includes drive pinion nut. IMPORTANT: If changing ratio, be sure to check pinion bearing cage & cup assembly variation. Drive Pinion and Gear Set 23

24 24 Forward Tandem Axle Differential Carrier Planetary Double Reduction TP550,TP580,TP650 SP550,SP580,SP650

25 25

26 26

27 27

28 28

29 29

30 30 Air Shift System

31 Air Shifter Valve 31

32 32 Piston Air Shift System

33 Differential Carrier Identification Axle Model Nos. Differential carrier identification is either stamped on the carrier itself or on a metal tag affixed to the carrier. Location on the carrier is the same. For 440 Series Tandems, use 440 in place of 460. For 480 Series Tandems, use 480 in place of 460. For 550 Series Tandems, use 550 in place of 460. Spicer identifies a tandem axle by the nomenclature assigned to the forward axle. For 580 Series Tandems, use 580 in place of 460. For 650 Series Tandems, use 650 in place of

34 Axle Housings Beginning in June 1984, a new Spicer housing design was phased into current production axles. Spicer will continue to service older style housings until inventories are exhausted. Then service part orders will be filled with the new current service part number. Check the Housing I.D. number on your metal tag (see drawing). Locate this number in column 1 or 2. Order part numbers in column 3 or 4 only. When older design axle housings are replaced with current parts, the vehicle manufacturer should be contacted to ensure that the proper spring seats and hardware are used. 34

35 35

36 Dana Aftermarket Group PO Box 321 Toledo, Ohio Warehouse Distributors: OE Dealers: AXIP-0107t Printed in U.S.A. Copyright Dana Limited, All rights reserved. Dana Limited.

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