Meritor Trailer Products

Transcription

1 Meritor Trailer Products

2

3 Contents LM & LC...5 TA & TC...37 TE...63 TM...77 Steering Axles Flexair & Flexlite Indair SMT AXL

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5 Meritor Trailer Products Axle & Brake Parts List LM and LC Series Axles including disc and drum brake variants 5

6 LM & LC Parts List LM/LC Hub Assembly

7 LM & LC Parts List LM/LC Hub Assembly Item Description Part Number 1 Screw, hub cap Hub cap Hub cap hubodometer Gasket, hub cap Screw, pinch nut Pinch nut Retaining clip PK5 8 Retaining washer Bearings Oil seal A 11 LM Hub assembly* A LC Hub assembly (not shown)** 12 Brake drum V 13 Wheel nut see table below 14 Wheel bolt, steel wheel Wheel bolt, aluminium wheel Wheel bolt, universal steel/aluminium, coated, (use with dacromet wheel nut) Filler plate for axles manufactured before April Filler plate for axles manufactured after April Nut, filler plate Dust cover Screw, dust cover Plug, blanking Plug, inspection g Cartridge MERITOR hub grease (not shown) g Tube Optimol Optimoly White Paste T (not shown) * Does not include items 5 or 6 ** see page 13 for LC hub parts WHEEL NUTS 32mm ACROSS FLATS NEW PART NUMBER REPLACES EXISTING NUMBERS TYPE FINISH COATING / STANDARD OPEN PHOSPHATE & OIL / STANDARD OPEN DACROMET 500 & OIL / CLOSED END PHOSPHATE & OIL N/A CLOSED END DACROMET 500 & OIL 7

8 LM & LC Parts List LM/LC Brake Assembly

9 LM & LC Parts List LM/LC Brake Assembly Item Description Part Number 1 Brake shoe lined assembly R 2 Brake lining, anchor end 3 Brake lining, cam end } Brake lining kit (including rivets) BLKQ+R 4 Brake shoe assembly, welded S 5 Roll pin PK20 6 Return spring PK10 7 Retaining spring PK100 8 Cam roller assembly Anchor pin and bush assembly *10 25g Sachet MERITOR brake grease (not shown) *11 400g Cartridge MERITOR brake grease (not shown) * Must be used with items 8 and 9 NB. Items 8 and 9 must be used as a matched set, individual components are not interchangeable with old style parts 9

10 LM & LC Parts List LM/LC Camshaft Assembly up to 31st March A A A

11 LM & LC Parts List LM/LC Camshaft Assembly up to 31st March 2001 Item Description Part Number 1 Camshaft LH/RH See table below 2 Cam head bearing assembly Screw, bearing Inner boot, cam end A Outer boot, cam end Tie wrap Camshaft bracket A Camshaft bracket (axles built after Sept 99) Spline end bearing assembly Inner boot, spline end A Outer boot, spline end Washer, spacing, thick Washer, spacing, thin Retaining washer Circlip Air chamber bracket Assister spring PK10 *15 25g Sachet MERITOR grease (not shown) *16 400g Cartridge MERITOR grease (not shown) * NB. Items 15 & 16 must be used on items 2 & 7 Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Dimension A Dimension B Right Hand Part Number Left Hand

12 LM & LC Parts List LM/LC Camshaft Assembly from 1st April A 3A A

13 LM & LC Parts List LM/LC Camshaft Assembly from 1st April 2001 Item Description Part Number 1 Camshaft LH/RH See table below 2 Cam head bearing assembly** A23105Q Screw, bearing, cam end** A Screw, bearing, spline end** Washer seal** 1229K4795 4A Boot, cam end** 2260K Tie wrap** Lip seal (part of item 2) 7 Washer** 1229S Snap ring** 1229T Camshaft bracket Spline end bearing assembly** Inner boot, spline end** A Outer boot, spline end** Washer, spacing, thick** Washer, spacing, thin** Retaining washer** Circlip** Air chamber bracket Assister spring PK10 *18 25g Sachet MERITOR grease (not shown) *19 400g Cartridge MERITOR grease (not shown) * NB. Items 18 & 19 must be used on items 2 & 10 ** All contained in service kit AXL 140 Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Dimension A Dimension B Right Hand Part Number Left Hand *Steering axle * * * * 13

14 LM & LC Parts List LM/LC ABS Assembly

15 LM & LC Parts List LM/LC ABS Assembly Item Description Part Number 1 Pole wheel Sensor block Screw, sensor block Spring clip Sensor Strain relief bush Cable tie Grease for sensor bush (not shown)

16 LM & LC Parts List LC Hub Assembly A 8A 16

17 LM & LC Parts List LC Hub Assembly Item Description Part Number 1 Screw, hub cap Hub cap Hub cap hubodometer Gasket, hub cap Axle end nut Stake washer assembly Auxiliary oil seal A 8 LC Hub assembly, drum brake A LC Hub assembly, disc brake B LC Hub assembly offset, ELSA 2 disc brake only (not shown) C LC Hub assembly 8 stud, ELSA 195 disc brake only (not shown) Wheel nut, drum brake see table below 9A Wheel nut, disc brake Wheel bolt, steel wheel Wheel bolt, aluminium wheel Wheel bolt, universal steel/aluminium wheel, coated, (use with dacromat wheel nut) WHEEL NUTS 32mm ACROSS FLATS NEW PART NUMBER REPLACES EXISTING NUMBERS TYPE FINISH COATING / STANDARD OPEN PHOSPHATE & OIL / STANDARD OPEN DACROMET 500 & OIL / CLOSED END PHOSPHATE & OIL N/A CLOSED END DACROMET 500 & OIL 17

18 LM & LC Parts List LM/LC DX195 Hub, Disc and ABS Assembly A

19 LM & LC Parts List LM/LC DX195 Hub, Disc and ABS Assembly Item Description Part Number 1 Screw, hub cap Hub cap Hub cap hubodometer Gasket, hub cap Screw, pinch nut Pinch nut Retaining clip PK5 8 Retaining washer Bearings Oil seal A 11 LM Hub assembly* A LC Hub assembly (not shown)** 12 Wheel nut see table below 13 Wheel bolt, steel wheel Wheel bolt, aluminium wheel Wheel bolt, universal steel/aluminium wheel, coated (use with dacromat wheel nut) Brake disc M16 x 65 Brake disc mounting bolt Hardened washer Sensor bracket (from June 2000) A Sensor block (pre June 2000) Spring clip Sensor Screw, sensor bracket (from June 2000) M16 x 60 Brake disc flanged mounting bolt replaces items 15 & 16 from July * Does not include items 5 or 6 ** see page 13 for LC hub parts WHEEL NUTS 32mm ACROSS FLATS NEW PART NUMBER REPLACES EXISTING NUMBERS TYPE FINISH COATING / STANDARD OPEN PHOSPHATE & OIL / STANDARD OPEN DACROMET 500 & OIL / CLOSED END PHOSPHATE & OIL N/A CLOSED END DACROMET 500 & OIL 19

20 LM & LC Parts List DX195 Brake Assembly 1 *see below parts list

21 LM & LC Parts List DX195 Brake Assembly Item Description Part Number 1a Brake assembly DX195 25, 33 & 51 (service exchange), LH SR 1b Brake assembly DX195 26, 34 & 52 (service exchange), RH SR 2 Brake pad kit MDP Spring pad** 4 Retaining pin** 5 Split pin** 6 M16 x 45 Caliper mounting bolt Hardened washer Plug** 9 Retaining washer** 10 M16 x 45 Caliper flanged mounting bolt replaces items 6 & 7 from July Stabiliser bar 2297J Disc brake adjuster kit, LH (not shown) MCK Disc brake adjuster kit, RH (not shown) MCK Disc brake adjuster sleeve & thrust plate kit, LH (not shown) MCK Disc brake adjuster sleeve & thrust plate kit, RH (not shown) MCK Pad fitting kit (not shown) MBA Pad wear indicator kit (not shown) MBA Guide pin & seal kit (not shown) MCK Eccentric shaft seal kit (not shown) MCK Seal kit (not shown) MCK1192 ** Available in kit MBA100 * Brake Assembly Rear View 1a 1b DX195 Caliper Part Number Cross Reference Caliper DX with 90mm lever & pads DX with 90mm lever & pads DX with 80mm lever & pads DX with 80mm lever & pads DX (Aftermarket part numbers) replaces DX DX (Aftermarket part numbers) replaces DX Part Number SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) 21

22 LM & LC Parts List DX195 Actuation and Air Chambers /48 *IMPORTANT see note 45/ /40 37/ * Part No.7. MUST BE USED on air chambers with a caged, air off, push rod length of 45/48mm, measured from the mounting face of the chamber to the centre of the clevis pin hole. Later models of brake chamber with 37/40mm pushrod length have a formed front housing and MUST NOT be fitted with the spacer plate 22

23 LM & LC Parts List DX195 Actuation and Air Chambers Item Description Part Number 1 Lever boot 1205X Clamp bolt M8 x 60 MS208060Z1 3 Lever 80mm MCK Lever 90mm MCK Nut M8 MNL208Z1 5 Clevis pin R-Clip Part Number 45/48mm Part Number 37/40mm 7* Spacer plate None 8 T 24/ ** 8 T 22/ T 20/ T 18/ T T T T * Part No.7. Must be used on air chambers with a caged, air off, push rod length of 45/48mm. It must never be used on chambers with a caged push rod length of 37/40mm. ** In tandem applications the following chambers are used: (RH) (LH) 23

24 LM & LC Parts List LM/LC ELSA 2 Hub, Disc and ABS Assembly

25 LM & LC Parts List LM/LC ELSA 2 Hub, Disc and ABS Assembly Item Description Part Number 1 Screw, hub cap Hub cap Hub cap hubodometer Gasket, hub cap Screw, pinch nut Pinch nut Retaining clip PK5 8 Retaining washer Bearings Oil seal A 11 LM Hub assembly* A LM Hub assembly offset (not shown)* B LC Hub assembly (not shown)** 12 Wheel nut Wheel bolt, steel wheel Wheel bolt, aluminium wheel Wheel bolt, universal steel/aluminium wheel, coated (use with dacromat wheel nut) Brake disc MBR M16 x 60 Brake disc flanged mounting bolt Sensor block Spring clip Sensor Screw, sensor bracket * Does not include items 5 or 6 ** see page 13 for LC hub parts 25

26 LM & LC Parts List ELSA 2 Brake Assembly 3b 6c 6a 6i 2b 3d 6j 11 3c 6d 3a 10 6b 6e 6g 1 4a 4b 6h 8 2a 6b 5a 6f 6l 5b 4c 26

27 LM & LC Parts List ELSA 2 Brake Assembly Item Description Part Number 1 Service caliper, RH LRG572 1 Service caliper, LH LRG573 3a-3d Carrier kit MCK1146 4a-4c Brake pad kit MDP5073 5a-5b Pad retainer kit MCK1174 6a-6j Guide pin kit* MCK Tappet head kit* MCK Actuator seal PK10 11 Adjuster stem dust cover PK10 12 M18 x 50 Caliper flanged mounting bolt (not shown) * includes grease (not shown) 27

28 LM & LC Parts List ELSA 2 Air Chamber Assembly Z 28

29 LM & LC Parts List ELSA 2 Air Chamber Assembly Air chamber Port orientation (angle Z ) Type T T T T T T14/ T16/ T18/ T20/ T22/ T24/ T27/

30 LM & LC Parts List LM/LC ELSA 195 Hub, Disc and ABS Assembly

31 LM & LC Parts List LM/LC ELSA 195 Hub, Disc and ABS Assembly Item Description Part Number 1 Screw, hub cap Hub cap Hub cap hubodometer Gasket, hub cap Screw, pinch nut Pinch nut Retaining clip PK5 8 Retaining washer Bearings Oil seal A 11 LM Hub assembly* A LC Hub assembly (not shown)** 12 Wheel nut Wheel bolt, steel wheel Wheel bolt, aluminium wheel Wheel bolt, universal steel/aluminium wheel, coated (use with dacromat wheel nut) Brake disc A Brake disc 8 stud, LC only (not shown) MBR M18 x 50 Brake disc flanged mounting bolt Sensor block Spring clip Sensor Screw, sensor bracket * Does not include items 5 or 6 ** see page 13 for LC hub parts 31

32 LM & LC Parts List ELSA 195 Brake Assembly b 6c 2c 6d 4c 6j 4b 6i 6b 6a 2a 6f 1 6g 6f 4a 6h 3a 3b 8 5a 3c 5b 32

33 LM & LC Parts List ELSA 195 Brake Assembly Item Description Part Number 1 Service caliper, RH LRG702 1 Service caliper, LH LRG703 2a-2c Carrier kit MCK1252 3a-3c Brake pad kit MDP5093 4a-4c Seal kit* MCK1253 5a-5b Pad retainer kit MCK1174 6a-6j Guide pin kit* MCK Piston head seal kit* MCK Pad wear warning indicator kit (not shown) MBAKIT Actuator seal PK10 11 Adjuster stem dust cover PK10 12 M18 x 50 Caliper flanged mounting bolt (not shown) *includes grease (not shown) 33

34 LM & LC Parts List ELSA 195 Air Chamber Assembly Z 34

35 LM & LC Parts List ELSA 195 Air Chamber Assembly Air chamber Port orientation (angle Z ) Type T T T T T T T T14/ T14/ T16/ T16/ T18/ T20/ T22/ T24/ T24/ T27/ T30/

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37 Meritor Trailer Products Axle & Brake Parts List TA and TC Series Axles including disc and drum brake variants 37

38 TA & TC Parts List TA Hub Assembly

39 TA & TC Parts List TA/TC Hub Assembly Item Description Part Number 1 Screw, hub cap Hub cap Hub cap hubodometer Gasket, hub cap Screw, pinch nut Pinch nut Retaining clip PK5 8 Retaining washer Bearing, inner & outer S 10 Oil seal A 11 TA Hub assembly, twin & single wheel A TC Hub assembly (not shown)* 12 Brake drum, 420 x 180 Q V 12 Brake drum, 420 x 220 Z AV 13 Wheel nut see table below 14 Wheel bolt, steel single wheel Wheel bolt, steel twin wheel, aluminium single wheel Wheel bolt, aluminium twin wheel Filler plate, dust cover, 420 x 180 Q brake only Filler plate, dust cover, 420 x 180 Q brake only, after April Nut, filler plate, dust cover, 420 x 180 Q brake only Dust cover, 420 x 180 Q brake only Dust cover pair, 420 x 220 Z brake only /8 19 Screw, dust cover, Q & Z Plug, blanking, Q & Z Plug, inspection, Q & Z g Cartridge MERITOR hub grease (not shown) g Tube Optimol Optimoly White Paste T (not shown) *see page 13 for TC hub parts WHEEL NUTS 32mm ACROSS FLATS NEW PART NUMBER TYPE FINISH COATING STANDARD OPEN PHOSPHATE & OIL STANDARD OPEN DACROMET 500 & OIL CLOSED END PHOSPHATE & OIL CLOSED END DACROMET 500 & OIL 39

40 TA & TC Parts List TA/TC Brake Assembly

41 TA & TC Parts List TA/TC Brake Assembly Item Description Q 420 x 180 Z 420 x Brake shoe lined assembly R R 2 Brake lining, anchor end 3 Brake lining, cam end } Brake lining kit (including rivets) BLKQR BLKZR 4 Brake shoe unlined S S 5 Rivet Anchor pin G G 7 Bush, anchor pin O ring, anchor pin Release spring PK PK10 10 Retainer spring PK PK Pin PK PK20 12 Cam roller Roller retaining clip PK PK50 41

42 TA & TC Parts List TA/TC Camshaft Assembly up to 31st March A A

43 TA & TC Parts List TA/TC Camshaft Assembly up to 31st March 2001 Item Description Part Number 1 Camshaft LH/RH See table below 2 Cam head bearing assembly Screw, bearing Inner boot, cam end A Outer boot, cam end Tie wrap Camshaft bracket (axles built after Sept 99) Spline end bearing assembly Inner boot, spline end A Outer boot, spline end Washer, spacing, thick Washer, spacing, thin Retaining washer Circlip Air chamber bracket Assister spring PK10 *15 25g Sachet MERITOR grease (not shown) *16 400g Cartridge MERITOR grease (not shown) *NB. Items 15 & 16 must be used on items 2 & 7 Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Dimension A Dimension B Right Hand Part Number Left Hand S S S S

44 TA & TC Parts List TA/TC Camshaft Assembly from 1st April A 3A A

45 TA & TC Parts List TA/TC Camshaft Assembly from 1st April 2001 Item Description Part Number 1 Camshaft LH/RH See table below 2 Cam head bearing assembly** A23105Q Screw, bearing, cam end** A Screw, bearing, spline end** Washer seal** 1229K4795 4A Boot, cam end** 2260K Tie wrap** Lip seal (part of item 2) 7 Washer** 1229S Snap ring** 1229T Camshaft bracket Spline end bearing assembly** Inner boot, spline end** A Outer boot, spline end** Washer, spacing, thick** Washer, spacing, thin** Retaining washer** Circlip** Air chamber bracket Assister spring PK10 *18 25g Sachet MERITOR grease (not shown) *19 400g Cartridge MERITOR grease (not shown) * NB. Items 18 & 19 must be used on items 2 & 10 ** All contained in service kit AXL 140 Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Dimension A Dimension B Right Hand Part Number Left Hand

46 TA & TC Parts List TA/TC Anti-lock Assembly

47 TA & TC Parts List TA/TC Anti-lock Assembly Item Description Part Number 1 Pole wheel Sensor block Screw, sensor block Spring clip Sensor Strain relief bush Cable tie Grease for sensor bush (not shown)

48 TA & TC Parts List TC Hub Assembly B 4 2 8A

49 TA & TC Parts List TC Hub Assembly Item Description Part Number 1 Screw, hub cap Hub cap Hub cap, hubodometer Gasket, hub cap Axle end nut Stake washer assembly Auxiliary oil seal A 8 TC Hub assembly, drum brake, single & twin wheel A TC Hub assembly, disc brake, twin wheel only B TC Hub assembly, disc brake, single wheel only Wheel nut see table below 10 Wheel bolt, steel single & twin wheel Wheel bolt, aluminium, single wheel Wheel bolt, aluminium, twin wheel M16 x 65 Disc mounting bolt Hardened washer WHEEL NUTS 32mm ACROSS FLATS NEW PART NUMBER TYPE FINISH COATING STANDARD OPEN PHOSPHATE & OIL STANDARD OPEN DACROMET 500 & OIL CLOSED END PHOSPHATE & OIL CLOSED END DACROMET 500 & OIL 49

50 TA & TC Parts List TA/TC D Duco Hub, Disc and ABS Assembly A

51 TA & TC Parts List TA/TC D Duco Hub, Disc and ABS Assembly Item Description Part Number 1 Screw, hub cap Hub cap Hub cap, hubodometer Gasket, hub cap Screw, pinch nut Pinch nut Retaining clip PK5 8 Retaining washer Bearing, inner & outer S 10 Oil seal A 11 TA Hub assembly, disc brake, twin wheel only A TA Hub assembly, disc brake, single wheel only B TC Hub assembly, disc brake (not shown)* 12 Brake disc MBR Wheel nut see table below 14 Wheel bolt, steel single & twin wheel Wheel bolt, aluminium, single wheel Wheel bolt, aluminium, twin wheel M16 x 65 Disc mounting bolt Hardened washer Sensor block Spring clip Sensor Screw, sensor block *see page 13 for TC hub parts WHEEL NUTS 32mm ACROSS FLATS NEW PART NUMBER TYPE FINISH COATING STANDARD OPEN PHOSPHATE & OIL STANDARD OPEN DACROMET 500 & OIL CLOSED END PHOSPHATE & OIL CLOSED END DACROMET 500 & OIL 51

52 TA & TC Parts List D Duco Brake Assembly 1 *see below parts list

53 TA & TC Parts List D Duco Brake Assembly Item Description Part Number 1a Brake assembly D Duco, 20mm fixing ( / / )* LRG536 1b Brake assembly D Duco, 20mm fixing ( / / )* LRG537 1c Brake assembly D Duco, 18mm fixing ( / )* LRG578 1d Brake assembly D Duco, 18mm fixing ( / )* LRG579 2 Disc pad kit (complete with springs and pad retaining bolt) MDP Pad retaining bolt Pad retaining plate M20 x 50 Caliper mounting bolt M18 x 50 Caliper flanged mounting bolt Hardened washer Guide pin dust cover kit (not shown) MCK Tappet head kit (not shown) MCK Guide pin bolt kit (not shown) MCK Tappet dust cover (not shown) Adjuster stem dust cover a Guide pin kit (caliper no / 60) (not shown) MCK b Guide pin kit (caliper no / 7) (not shown) MCK1116 * Brake Assembly Rear View for identification 1a/c ADJUSTER CAP (11) 1b/d ADJUSTER CAP (11) LRG536/578 LRG537/579 53

54 TA & TC Parts List D Duco Air Chamber Assembly 54

55 TA & TC Parts List D Duco Air Chamber Assembly Underslung Suspensions FL11000 Left Hand Side of Axle Right Hand Side of Axle Chamber Size Chamber Part No. Caliper Part No. Chamber Part No. Caliper Part No. 14 Service / / Service / / Service / Service / Service / Service / / Service / / Overslung Suspensions FL9000, FL9000NB, FL11000B Left Hand Side of Axle Right Hand Side of Axle Chamber Size Chamber Part No. Caliper Part No. Chamber Part No. Caliper Part No. 14 Service / / Service / / Service / Service / Service / Service / / Service / /

56 TA & TC Parts List TA/TC ELSA 2 Hub, Disc and ABS Assembly

57 TA & TC Parts List TA/TC ELSA 2 Hub, Disc and ABS Assembly Item Description Part Number 1 Screw, hub cap Hub cap Hub cap, hubodometer Gasket, hub cap Screw, pinch nut Pinch nut Retaining clip PK5 8 Retaining washer Bearing, inner & outer S 10 Oil seal A 11 TA Hub assembly, single wheel only A TC Hub assembly (not shown)* 12 Brake disc MBR Wheel nut see table below 14 Wheel bolt, steel, single wheel Wheel bolt, aluminium, single wheel M16 x 65 Brake disc mounting bolt Hardened washer Sensor block Spring clip Sensor Screw, sensor block *see page 13 for TC hub parts WHEEL NUTS 32mm ACROSS FLATS NEW PART NUMBER TYPE FINISH COATING STANDARD OPEN PHOSPHATE & OIL STANDARD OPEN DACROMET 500 & OIL CLOSED END PHOSPHATE & OIL CLOSED END DACROMET 500 & OIL 57

58 TA & TC Parts List ELSA 2 Brake Assembly 3b 6c 6a 6i 2b 3d 6j 11 3c 6d 3a 10 6b 6e 6g 1 4a 4b 6h 8 2a 6b 5a 6f 6l 5b 4c 58

59 TA & TC Parts List ELSA 2 Brake Assembly Item Description Part Number 1 Service caliper, RH LRG572 1 Service caliper, LH LRG573 3a-3d Carrier kit MCK1146 4a-4c Brake pad kit MDP5073 5a-5b Pad retainer kit MCK1174 6a-6j Guide pin kit* MCK Tappet head kit* MCK Actuator seal PK10 11 Adjuster stem dust cover PK10 12 M18 x 50 Caliper flanged mounting bolt (not shown) *includes grease (not shown) 59

60 TA & TC Parts List ELSA 2 Air Chamber Assembly Z 60

61 TA & TC Parts List ELSA 2 Air Chamber Assembly TA and TC Single Wheel Applications Air chamber Port orientation (angle Z ) Type T T T T T T14/ T16/ T18/ T20/ T22/ T24/ T27/ TC Twin Wheel Applications Air chamber Port orientation (angle Z ) Type T T T T T T14/ T16/ T18/ T20/ T22/ T24/

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63 Meritor Trailer Products Axle & Brake Parts List TE Series Axles 63

64 TE Parts List Hub Assembly 2A A

65 TE Parts List Hub Assembly Item Description Part Number 1 Screw, hub cap Hub cap, grease-filled Hub cap, grease-filled, hubodometer (Jost) A Hub cap, oil-filled Gasket, hub cap Hubodometer mounting plate (Accutrak & Engler) A Odometer mount, oil filled End nut Lock washer Spring clip Retaining washer Bearing, outer B 10 Hub Hub, oil-filled S 11 Plug, oil-filler Bearing, inner B 13 Oil seal Wheel nut, 32mm A/F, steel / aluminium wheel, open Wheel nut, 32mm A/F, steel / aluminium wheel, closed Wheel bolt, steel wheel Wheel bolt, aluminium wheel Screw, brake drum retaining Brake drum V 18 Dust cover assembly /8 19 Screw, dust cover Plug, inspection Plug, blanking Bearing grease, Total Multis Complex EP2 (not illustrated)

66 TE Parts List Brake Assembly

67 TE Parts List Brake Assembly Item Description Part Number 1 Brake shoe lined assembly R 2 Brake lining, anchor end 3 Brake lining, cam end } Brake lining kit (including rivets) BLKQR 4 Brake shoe, unlined S 5 Rivet Roll pin PK20 7 Return spring PK10 8 Retaining spring PK100 9 Cam roller Retaining clip PK50 11 O-ring, anchor pin Anchor pin G 13 Bush, anchor pin

68 TE Parts List Camshaft Assembly up to 31st March

69 TE Parts List Camshaft Assembly up to 31st March 2001 Item Description Part Number 1 Camshaft, RH, dimension B = 525.5mm S 1 Camshaft, LH, dimension B = 525.5mm S 1 Camshaft, RH, dimension B = 587.5mm S 1 Camshaft, LH, dimension B = 587.5mm S 2 Spherical bearing, head end Grease nipple Grease nipple (from April 1997) Screw, spherical bearing Boot, large Tie-wrap Camshaft bracket Spherical bearing, spline end Boot, small Washer, spacing, thick Washer, spacing, thin Washer, retaining Circlip Air chamber bracket Assister spring PK10 *16 25g Sachet MERITOR grease (not shown) *17 400g Cartridge MERITOR grease (not shown) * NB. Items 16 & 17 must be used on items 2 & 8 Dimension B 69

70 TE Parts List Camshaft Assembly from 1st April A 3A A

71 TE Parts List Camshaft Assembly from 1st April 2001 Item Description Part Number 1 Camshaft, RH, dimension B = 525.5mm Camshaft, LH, dimension B = 525.5mm Camshaft, RH, dimension B = 587.5mm Camshaft, LH, dimension B = 587.5mm Cam head bearing assembly** A23105Q Screw, bearing, cam end** A Screw, bearing, spline end** Washer seal** 1229K4795 4A Boot, cam end** 2260K Tie wrap** Lip seal (part of item 2) 7 Washer** 1229S Snap ring** 1229T Camshaft bracket Spline end bearing assembly** Inner boot, spline end** A Outer boot, spline end** Washer, spacing, thick** Washer, spacing, thin** Retaining washer** Circlip** Air chamber bracket Assister spring PK10 *18 25g Sachet MERITOR grease (not shown) *19 400g Cartridge MERITOR grease (not shown) * NB. Items 18 & 19 must be used on items 2 & 10 ** All contained in service kit AXL 140 Dimension B 71

72 TE Parts List ABS Assembly

73 TE Parts List ABS Assembly Item Description Part Number 1 Pole wheel, 100 tooth ABS Sensor mounting block, 100 tooth ABS Screw, sensor mounting block, 100 tooth ABS Spring bush Sensor assembly, 100 tooth ABS Grommet, 60 window ABS Strain relief bush, 100 tooth ABS Exciter ring, 60 window ABS Sensor mounting bracket, 60 window ABS Screw, sensor mounting bracket, 60 window ABS Locknut Sensor assembly, 60 window ABS Cable tie

74 TE Parts List Identifying your Axle Type Anti-Lock Type (Table A) Steer Axle = S Axle series loading (Table C) TE S 10 Q E Type of wheel bolts (Table B) Table A Type of Anti-lock Sensing Axle Letter Code A 60T Pressed Steel Grau MGX2 & MGX2E Bendix MDR & MDRA W 100T Solid Ring Wabco Bosch Grau DGX & MGX100 Axle Letter Code MX MXA Exciter Ring Type Table B Brake Coding Chart Suitable For ISO 4107 Wheel mounting type M22 x 1.5mm wheel studs for single steel wheels M22 x 1.5mm wheel studs for single alloy wheels Table C Axle Series Loading Axle Series Nominal Wall Maximum Highway Axle Thickness Offset* Rating kg mm mm 90 9, ** 9, The axle ratings shown are for normal highway applications and any special application for installation must be approved by Meritor Design Engineering. Track spring centres * NB: Offset = 2 ** For use with non Meritor air suspensions Identifying the Serial Number Non Asbestos Brake Lining Build Month Sequential Number B Order Number Build Year 74

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77 Meritor Trailer Products Axle & Brake Parts List TM Series Axles including disc and drum brake variants 77

78 TM Parts List Hub Assembly A A 2A A 19A 19B 17A

79 TM Parts List Hub Assembly Item Description AC B Q Z x x x x x Hub cap screw Hub cap grease Hub cap oil filled Hub cap (grease) for hubodometer A A A A 2 Hub cap (oil) for hubodometer Hub cap (for alloy hub) A O ring (for alloy hub) Gasket grease filled Gasket oil filled Vent Plug oil filled Locknut Lockwasher Bearing adjustment nut Outer bearing S S S S Inner bearing S S S S A Bearing spacer* Oil seal unitized A A A A Oil seal grease (33000 series) Hub 8 bolt S S 11 Hub 8 bolt ISO Hub 10 bolt S 11 Hub 10 bolt ISO S 11 Hub 10 bolt offset ISO S S 11 Hub twin alloy wheels S S 11 Hub 8 bolt Japanese S S 11 Hub 10 bolt ISO, alloy (complete with bearing cups) Brake drum 8 bolt S S S 12 Brake drum 10 bolt S S V AV AV 12 Brake drum 10 bolt (QE axle) V 12 Brake drum 8 bolt Japanese S S 13 Wheel nut RH 7 8 BSF Wheel nut LH 7 8 BSF Wheel nut M22 ISO steel & alloy wheels Wheel nut M22 DIN Wheelcone outer DIN Wheelcone inner BSF Wheelcone inner DIN Wheelbolt 7 8 BSF RH twin Wheelbolt 7 (1) 8 BSF LH twin } Wheelbolt M22 DIN & ISO twin (1) (2) Wheelbolt 7 8 BSF RH single Wheelbolt 7 8 BSF LH single Wheelbolt M22 DIN & ISO single Wheelbolt M22 ISO twin alloy wheels Wheelbolt M22 - for alloy hub & twin alloy wheels Wheelbolt RH Japanese Wheelbolt LH Japanese /18 Dust cover pairs / / / / /1 17/18 Dust cover pairs beams with fabricated / /8 anchor brackets (from June 91) 17A Dust cover C type (from Aug 97) A Filler plate (from Aug 97) A Filler plate (from April 01) Screw dust cover A Screw dust cover (from June 91) B Nut filler plate (from Aug 97) Plug dust cover A Plug inspection (from June 91) Dust cover seal * For axles before Jan part number should be used. For single 7 8 BSF 8 stud part number /30. (1) For twin M22 use (2) Also use for alloy single wheels. 79

80 TM Parts List Brake Assembly A 6 9A 8A

81 TM Parts List Brake Assembly Item Description AC B Q Z x x x x x Brake shoe lined assembly series II R R R R 1 Brake shoe lined assembly series III R R R R R 2 Brake lining, anchor end Brake lining kit 3 Brake lining, cam end } BLKAR BLKBR BLKQR BLKZR BLKZR (including rivets) 4 Rivet Brake shoe unlined series III B B S S S 5 Brake shoe unlined series II S S S 6 Anchor pin series II Anchor pin series III G G G G G 8 Bush A A A A A 8A Bush stainless steel (fab a/bkt)* O ring A Retaining clip series II Release spring PK PK PK PK PK10 11 Retainer spring series III PK PK PK PK PK Pin PK PK PK PK PK20 13 Cam roller Roller retainer clip PK PK PK PK PK50 * From June

82 TM Parts List Camshaft Assembly up to 31st March

83 TM Parts List Camshaft Assembly up to 31st March 2001 Item Description AC B Q Z x x x x x Camshaft RH 1 Camshaft LH } see brake camshaft table page 10/11 2 Cam head washer O ring * Bush phosphor bronze stepped cam Bevel washer Circlip Grease nipple Screw Bevel washer Washer, spacing, thin Washer, spacing, thick Retaining washer rolled spline c/shafts only Circlip rolled spline c/shaft Circlip Spherical bearing assy Anchor bracket assy 16 Camshaft bracket Axle beam apply to MERITOR quoting serial number (see page 26) or axle series & track 18 Air chamber bracket Rubber boot large Cable tie Rubber boot short Spherical bearing nylon O ring Housing spherical bearing Grease nipple Screw Washer spring Washer plain Screw Washer spring Hex nut From June 1991 axle beams with fabricated anchor brackets 33 Spherical bearing head end Grease nipple Grease nipple (from April 97) Boot large Cable tie Camshaft bracket (see item 16) (see item 16) 38 Spherical bearing spline end Boot small External brake return spring PK PK10 41 Anchor bracket pressed 42 Manual slack adjuster 4 hole metric (not shown) * Oversize bushes available: Standard camshaft Stepped camshaft

84 TM Parts List Camshaft Assembly from 1st April 2001 Suitable for use with 420 diameter drum brakes only A 3A A

85 TM Parts List Camshaft Assembly from 1st April 2001 Suitable for use with 420 diameter drum brakes only Item Description Part Number 1 Camshaft LH/RH see table page 10/11 2 Cam head bearing assembly** A23105Q Screw, bearing, cam end** A Screw, bearing, spline end** Washer seal** 1229K4795 4A Boot, cam end** 2260K Tie wrap** Lip seal (part of item 2) 7 Washer** 1229S Snap ring** 1229T Camshaft bracket Spline end bearing assembly** Inner boot, spline end** A Outer boot, spline end** Washer, spacing, thick** Washer, spacing, thin** Retaining washer** Circlip** Air chamber bracket Assister spring PK10 *18 25g Sachet MERITOR grease (not shown)** *19 400g Cartridge MERITOR grease (not shown) Grease nipple dust cap (not shown) 2297L7274 * NB. Items 18 & 19 must be used on items 2 & 10 ** All contained in service kit AXL

86 TM Parts List Brake Camshaft Table Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Camshaft Type X original machined spline, used with forged anchor bracket, superseded by Type Y. Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Camshaft Type Y later rolled spline, used with forged anchor bracket. Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Camshaft Type Z rolled spline, used with pressed steel anchor bracket. Dimension A (C/L OF BRAKE TO C/L OF SLACK ADJUSTER) Dimension B (MACHINED LENGTH UNDER HEAD) Camshaft Type A rolled spline, pressed steel anchor bracket with new cam head bearing (from April 2001). 86

87 TM Parts List Brake Camshaft Table Brake Dim n Dim n Type Y Type Z Type A Dia. A B RH-LH RH-LH RH-LH S - 58S S - 71S S - 80S S - 95S Right hand camshaft end view Left hand camshaft end view 87

88 TM Parts List ABS Assembly 6 4/

89 TM Parts List ABS Assembly Item Description AC B Q Z 310 x x x x Exciter ring (Antiskid) Exciter ring (Wabco) Sensor bracket (Antiskid) Sensor bracket (Wabco) Sensor (Antiskid) Sensor (Wabco) Screw, sensor attach Locknut, sensor attach Screw, exciter attach Cable tie Spring bush (Wabco) Grommet Sensor bracket (Wabco) for Kenton type beams

90 TM Parts List TM DX195 Hub, Disc and ABS Assembly A A 12 90

91 TM Parts List TM DX195 Hub, Disc and ABS Assembly Item Description Part Number 1 Screw, hub cap Hub cap grease filled Hub cap hubodometer A 4 Gasket, hub cap Lock nut Lock washer Bearing adjustement nut Outer bearing S 9 Inner bearing S 10 Oil seal A 11 TM Hub assembly* Brake disc Brake disc retaining screw Wheel nut, steel / aluminium wheel A Wheel nut, steel / aluminium wheel, capped Wheel bolt, steel wheel Wheel bolt, aluminium wheel / twin steel Pole wheel assembly Sensor bracket (from June 2000) A Sensor block (pre June 2000) Spring clip Sensor Screw, sensor bracket (from June 2000) * Does not contain items 5, 6 & 7 91

92 TM Parts List DX195 Brake Assembly 1 *see below parts list

93 TM Parts List DX195 Brake Assembly Item Description Part Number 1a* Brake assembly DX195 25, 33 & 51 (service exchange), LH SR 1b* Brake assembly DX195 26, 34 & 52 (service exchange), RH SR 2 Brake pad kit MDP Spring pad** 4 Retaining pin** 5 Split pin** 6 M16 x 45 Caliper mounting bolt Hardened washer Plug** 9 Retaining washer** 10 M16 x 45 Caliper flanged mounting bolt replaces items 6 & 7 from July Stabiliser bar 2297J Disc brake adjuster kit, LH (not shown) MCK Disc brake adjuster kit, RH (not shown) MCK Disc brake adjuster sleeve & thrust plate kit, LH (not shown) MCK Disc brake adjuster sleeve & thrust plate kit, RH (not shown) MCK Pad fitting kit (not shown) MBA Pad wear indicator kit (not shown) MBA Guide pin & seal kit (not shown) MCK Eccentric shaft seal kit (not shown) MCK Kit joint d etancheite (not shown) MCK1192 ** Available in kit MBA100 * Brake Assembly Rear View 1a 1b DX195 Caliper Part Number Cross Reference Caliper DX with 90mm lever & pads DX with 90mm lever & pads DX with 80mm lever & pads DX with 80mm lever & pads DX (Aftermarket part numbers) replaces DX DX (Aftermarket part numbers) replaces DX Part Number SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) SR (no pads/levers) 93

94 TM Parts List DX195 Actuation and Air Chambers 45/ *IMPORTANT see note 6 45/48 37/ / * Part No.6. MUST BE USED on air chambers with a caged, air off, push rod length of 45/48mm, measured from the mounting face of the chamber to the centre of the clevis pin hole. Later models of brake chamber with 37/40mm pushrod length have a formed front housing and MUST NOT be fitted with the spacer plate 94

95 TM Parts List DX195 Actuation and Air Chambers Item Description Part Number 1 Clamp bolt M8 x 60 MS208060Z1 2 Lever 80mm MCK Lever 90mm MCK Nut M8 MNL208Z1 4 Clevis pin R-Clip Part Number 45/48mm Part Number 37/40mm 6* Spacer plate None 7 T 24/ ** 7 T 22/ T 20/ T 18/ T T T T * Part No.6. Must be used on air chambers with a caged, air off, push rod length of 45/48mm. It must never be used on chambers with a caged push rod length of 37/40mm. ** In tandem applications the following chambers are used: (RH) (LH) 95