Motor Starting Solutions

Transcription

1 Application Guide Motor Starting Solutions Open Type Version In Kit Form

2 Complete ange of Products and Accessories to Create all Motor Starter Types Manual motor starter Short-Circuit Protection... Type 1 or 2 coordination guaranteed between contactors and short-circuit protection devices (manual motor starters or fuses). Comprehensive ange... Connection accessories available for each type of wiring diagram or assembly. Connecting link Time/Cost Savings... No cable preparation required and wiring time reduced. Contactor Secure Connection... No risk of fitting or wiring errors. Simple Construction... Easy assembly and fitting of products. Direct-On-Line Starters Mounting plate Electronic timer Manual motor starter Contactors and interlock unit Connecting link Auxiliary contacts Contactors and interlock unit Connection set Connection set Thermal overload relay Star-delta Starters eversing Starters 0/0 1SBC18C0201

3 Motor Starting Solutions Open Type Version in Kit Form Contents General Information Direct-On-Line Starting of 3-phase Asynchronous Motors... 4 Star-Delta Starting of 3-phase Asynchronous Motors... 5 Motor ated Operational Powers and Currents... 6 Utilization Categories... 7 Coordination with Short-Circuit Protection Devices... 8 Starters Protected by Manual Motor Starter Direct-On-Line Starters... eversing Starters Wiring Diagrams Dimensions Starters Protected by Manual Motor Starter with Bus-bar System "smissline-s" Direct-On-Line and eversing Starters up to 11 kw Starters Protected by Thermal Overload elay Direct-On-Line Starters eversing Starters Star-Delta Starters without interlock unit Star-Delta Starters with interlock unit Wiring Diagrams Dimensions Accessories Main Accessories Connecting Links, Connection Sets and Mounting Plates for Direct-On-Line and eversing Starters Connection Sets for Star-Delta Starters SBC01C0201

4 Coil Voltage and Thermal Overload elay Codes How to use the selection tables Starters protected by manual motor starter The tables page up to 21 show for coordination type 1 and 2, the most usual combinations between MS.. manual motor starters and a.c. operated A.. contactors according to AC-3 motor powers, for Direct-On-Line and eversing starters. Select in the tables the MS.. manual motor starter, contactor and accessory codes necessary to assemble your starter. To complete the code of the contactors, please see the table below. Starters protected by thermal overload relay The tables page 34 up to 39 show the most usual combinations between a.c. operated A.. contactors and TA..DU thermal overload relay according to AC-3 motor powers, for Direct-On-Line, eversing or Star Delta starters. Select in the tables the contactor, thermal overload relay and accessory codes necessary to assemble your starter. For complete coordination tables type 1 and 2, see and click on Online Product Selection Tools. To complete the code of the contactors and the selected thermal overload relay, please see the tables below. a.c. coil voltage code for completing contactor order codes Voltage Voltage (1) Code V - 50Hz V - 60Hz (1) Code in bold for dual frequency coils. Setting ange for completing thermal overload relay order codes Setting range Type Order code A TA 25 DU TA 25 DU SAZ TA 25 DU SAZ TA 25 DU 0.4 1SAZ TA 25 DU SAZ TA 25 DU 1.0 1SAZ TA 25 DU 1.4 1SAZ TA 25 DU 1.8 1SAZ TA 25 DU 2.4 1SAZ TA 25 DU 3.1 1SAZ TA 25 DU 4.0 1SAZ TA 25 DU 5.0 1SAZ TA 25 DU 6.5 1SAZ TA 25 DU 8.5 1SAZ TA 25 DU 11 1SAZ TA 25 DU 1SAZ TA 25 DU 19 1SAZ TA 25 DU 25 1SAZ (1) TA 25 DU 32 1SAZ TA 42 DU 25 1SAZ TA 42 DU 32 1SAZ TA 42 DU 42 1SAZ TA 75 DU 25 1SAZ TA 75 DU 32 1SAZ TA 75 DU 42 1SAZ TA 75 DU 52 1SAZ TA 75 DU 63 1SAZ TA 75 DU 80 1SAZ TA 80 DU 42 1SAZ TA 80 DU 52 1SAZ TA 80 DU 63 1SAZ TA 80 DU 80 1SAZ TA 1 DU 90 1SAZ TA 1 DU 1 1SAZ (1) With terminal block DX 25: 1 x 16 mm 2 0/1 1SBC01C0201

5 General Information for Ordering Ordering Details (examples) MS SAM When placing an order, give either the Order Code or Type for all products to create motor starter. According to the products, these are completed with: coil voltage for the contactors, setting range for the thermal O/L relays. This is why the Order codes and Types figuring in the "Ordering Details" tables have boxes and to be completed. BEA 16/116 1SBN A V-50Hz 1SBL Direct-On-Line Starters - Tables for ordering details, pages PM SBN MS SAM A V-50Hz 1SBL VE 5-1 1SBN TE5S-120 1SBN BEA 16/116 1SBN CA 5-1SBN 0 0 A V-50Hz 1SBL VE 5-1 1SBN eversing Starters Tables for ordering details, pages BE 16V 1SBN Star-Delta Starters BEY 16V-1 1SBN Tables for ordering details, pages 37, 39 TA 25 DU 19 1SAZ /2 1SBC18C0201

6 Motor Starting Solutions Protection by Manual Motor Starter Direct-On-Line Starters eversing Starters ated Power V AC kw kw 0.06 kw kw Manual Motor Starters MS MS 495 MS MS 495 Contactors a.c. Operated Contactors A 9... A 1 a.c. Operated Contactors A 9... A 1 Connection Links BEA 16/..... BEA 1/495 BEA 16/..... BEA 1/495 Connection Sets BE BEM 1/30 Protection by Thermal Overload elay Direct-On-Line Starters eversing Starters ated Power V AC-3 4 kw kw 4 kw kw Contactors a.c. Operated Contactors A 9... A 1 a.c. Operated Contactors A 9... A 1 Thermal Overload elays TA 25 DU... TA 1 DU TA 25 DU... TA 1 DU Connection Sets BE BEM 1/30 2 1SBC01C0201

7 Open Type Version in Kit Form Direct-On-Line and eversing Starters with Smissline System ated Power V AC kw kw Manual Motor Starters MS MS 325 Contactors a.c. Operated Contactors A 9... A 26 Connection Accessories BEA 16/..... BEA 26/.., BE BE 40.. Smissline Components Combi-modul and Accessories Star-Delta Starters ated Power V AC kw kw Contactors a.c. Operated Contactors A 9... A 1 Thermal Overload elays TA 25 DU... TA 1 DU Connection Sets BEY BED 1 3 1SBC01C0201

8 General Information Direct-On-Line Starting of Three-Phase Asynchonous Motors General A combination starter performs the following functions: circuit isolation and short-circuit protection, motor "ON" - "OFF" control, overload protection. The isolation and short-circuit protection functions must be performed by a fuse isolator switch, a fuse switch or a circuit-breaker. Fuse ratings recommended in the coordination tables should be used. (A complete data base of coordination tables is available on the ABB Website.) The «ON» - «OFF» control and overload protection functions are performed by a contactor and thermal overload relay combination. Full voltage Direct-On-Line starting is a simple, economic solution characterised by a high starting torque (1.9 to 2.1 times full-speed torque) and a starting current 5.5 to 7 times nominal current. I /I n C /C n 7 6 I = current; I n = nominal current C = torque; C n = nominal torque I C 1 Nominal values 011DG Motor speed (%) 4 1SBC01C0201

9 General Information Star-Delta Starting of Three-Phase Asynchonous Motors General Star-delta starting is the most common method to reduce the starting current of a motor. This system can be used on all the squirrel cage motors, which are normally used in delta connection. In this type of starting, it is recommended to choose motors having high starting torque i.e. much higher than the resistive torque in order to reach sufficient high speed when the motor is connected in star. Star-Delta Starting I /I n T /T n I = current; I n T = torque; T n I (delta) = nominal current = nominal torque Technical Data When starting: inrush current is reduced to a third of direct starting current, motor torque is reduced to a third or even less of direct starting torque. Transient current is generated when switching from star to delta connection. 4 Utilization During the initial starting phase («star» connection), the resistive torque 3 of the driven load must remain, irrespective of speed, less than the «star» motor torque until «star-delta» switching occurs. This starting mode is therefore ideal for machines having low starting 2 torque such as: pumps, centrifugal compressors, 1 wood-working machines, etc. T (motor) In order to prevent a high current peak, at least 85 % of nominal speed T r (resistive torque) must be reached before switching from star to delta Motor speed (%) Precautions Motor nominal voltage in delta connection must be equal to that of the mains. Example: A motor for 400 V star-delta starting must be designed for 400 V in «delta» connection. Its usual designation is «400 V / 690 V motor». The motor must be constructed with 6 terminal windings. I (star) T (motor) E0899DG Sequence Starting is a three-stage process: 1st stage - «Star» connection - Press the «On» button on the control circuit to close the «star» contactor. The «line» contactor then closes and the motor starts. Countdown of programmed starting time (normally 6 to s) then begins. 2nd stage - «Star» to «Delta» switching - When the programmed starting time is over, the «star» contactor opens. 3rd stage - «Delta» connection - A transition time (or dwelling time) of 50 ms is fixed between opening of the «star» contactor and closing of the «delta» contactor by the use of TE5S timer. This prevents short circuit between «star» and «delta». Note: When AF... contactor types are used as delta and star contactors or an A... contactor as star contactor with an AF... contactor as delta contactor, the use of a timer including a dwelling time (or transition time) e.g. TE5S is not recommended. A timer set for the starting duration in star connection is enough. An electrical interlock between star and delta is mandatory such as VE 5 or through auxiliary contacts. Furthermore, in open transition, the current interruption may reach up to 95 ms: it shall be checked that this duration is compatible with the application i.e. mainly if the decreasing in rotation speed is acceptable during the starting phase. Maximum duty as per the chart on side. (Switching frequency/hour, according to acceleration time and load factor). espect of the following conditions enables utilization of the starter without excessive overheating of the connections or nuisance tripping of the thermal O/L relay. Example: Switching frequency = starts/hr Acceleration time "ta" = 7s (use 8 s curve) Maximum load factor = 50 % This corresponds to a 4-minute operating cycle ( starts/hr) with 7 seconds acceleration, 2 minutes operation and 2 minutes rest. Number of starts / hour ta = 20 s. ta = 8 s. ta = s. ta = 12 s. ta = s. ta = 5 s. E12DG Load factor (%) 5 1SBC01C0201

10 General Information Motor ated Operational Powers and Currents The currents given below concern standard three-phase four-pole cage motors (00 r.p.m. at 50 Hz r.p.m. at 60 Hz). These values are given for guidance and may vary according to the motor manufacturer and depending on the number of poles. IEC Motor nominal current: standardized values in red colour (according to IEC Annex G) Motor power 220 V 230 V 240 V 380V 400 V 4 V 440 V 500 V 660 V 690 V kw A A A A A A A A A A UL / Motor nominal current: standardized values CSA (according to IEC Annex G and UL 508) Motor power 208 V V V V V hp A A A A A 1/ / / / SBC01C0201

11 General Information Utilization Categories I (A) AC-1 I (A) AC-3 I (A) AC-4 I d I d Utilization categories t (s) E05D I n Starting t (s) E0517DF I n Inching t (s) E0517DF A contactor's duty is characterised by the utilization category together with the rated operational voltage and current indicated. Utilization categories for contactors according to IEC : Alternating current AC-1 Non-inductive or slightly inductive loads, resistance furnaces. AC-2 Slip-ring motors: starting, switching off. AC-3 Cage motors: starting, switching off running motors. AC-4 Cage motors: starting, plugging, inching. Making and Breaking Conditions for Utilization Categories Utilization category Durability test conditions Occasional operation Making and Breaking Capacities - 50 operating cycles Making conditions Breaking conditions Making conditions Breaking conditions I/I e U/U e Cos. φ I/I e U/U e Cos. φ I c /I e U r /U e Cos. φ I c /I e U r /U e Cos. φ or or or or L/ (ms) L/ (ms) L/ (ms) L/ (ms) AC AC AC-3 I e < 17 A < I e < 0 A I e > 0 A AC-4 I e < 17 A < I e < 0 A I e > 0 A Key: U (I) = applied voltage (current) U r = recovery voltage L/ = test circuit time constant U e (I e ) = rated operational voltage (current) I c = making and breaking current expressed in d.c. or in a.c. like the r.m.s. value of the symmetrical components 7 1SBC01C0201

12 General Information Coordination with Short-circuit Protection Devices In compliance with standards IEC and EN , we define for the contactors and starters the type, rating and characteristics of the short-circuit protection devices SCPD which allow selective protection against overloads and ensure protection against short circuits. Basic Functions Any starter is designed to: start motors, ensure continuous functioning of motors, disconnect motors from the supply line, guarantee protection of motors against overloads. The starter is typically made up of a switching device (contactor) and an overload protection device (thermal overload relay TO or electronic overload relay EO). These two devices MUST be coordinated with equipment capable of providing protection against short circuit (SCPD: short-circuit protective device): typically a circuit breaker with magnetic release only or a switch fuse. These are not necessarily part of the starter. Applicable Standards IEC (EN ) precisely defines the different points to be considered in order to carry out correct coordination. Complete coordination for a combination includes the following points: Selectivity test between the overload relay and the short-circuit protection device SCPD. Short-circuit condition tests: at prospective "r" currents - These currents depend on the rated operational current of the starter (I e AC-3) and are given by the standard (Table 11). For example: r = 1kA for I e AC-3 < 16 A r = 3 ka for 16 A < I e AC-3 < 63 A r = 5 ka for 63 A < I e AC-3 < 125 A etc. at the rated prospective short-circuit current "Iq" - This is the maximum current that the combination can withstand, for example 50 ka. Types of Coordination IEC (EN ) defines two types of coordination according to the expected level of service continuity. Acceptable extreme damage for the switchgear is divided into two types. Type 1: In short-circuit conditions, the contactor or starter does not endanger persons or installations and will not be able to then operate without being repaired or having parts replaced. Type 2: In short-circuit conditions, the contactor or starter does not endanger persons or installations and will be able to operate afterwards. The risk of contacts light welding is acceptable. The Complete ABB Offer ABB has acquired years of experience with respect to problems of coordination and is able to make a complete offer based on tests performed in its qualified laboratories. This offer includes 400 V, 500 V, 690 V networks. A complete data base of coordination tables, according to IEC (EN ), is available on the ABB Website. In the coordination tables, the following short-circuit protection devices are recommended: Moulded case circuit-breakers (MCCBs) Miniature circuit-breakers (MCBs) Switch-disconnector-fuses (am, gg and BS) Manual Motor Starters (M.M.S.) General emarks Applicable to all Tables Each table is defined for a maximum ambient temperature of 40 C. For higher temperatures, apply a derating factor according to the following rules: Fuses: factor of 0.8 applied to I n for an ambient temperature of 70 C. MCCBs and MCBs: factor of 0.8 applied to I n for an ambient temperature of 60 C. The starter derating factor depends on the operating conditions of thermal overload relays: Factor of 0.9 applied to I n for an ambient temperature of 70 C. Each table is defined for motor currents: 3-phase motors, 4-pole. Normal starting means a starting time < 2 s. - Difficult starting means an accelerating time s < t s < 30 s. Tripping classes of thermal O/L relays according to IEC (EN ): A and for DU types and 30 for SU types. In the tables with MCCBs, these are fitted with the magnetic relay alone. Setting is always carried out at > 12.3 I e AC-3 so that the transient current peak occurring during starting does not lead to tripping. 8 1SBC01C0201

13 General Information Coordination with Short-circuit Protection Devices A motor starter is typically made up of a switching device (contactor) and an overload protection device (see opposite page "Basic Functions"). These two devices MUST be coordinated with an equipment capable of providing protection against short-circuit (SCPD: Short-Circuit Protection Device). A complete data base of coordination tables, according to IEC (EN ), is available on the ABB Website: see then go to the right menu: "Support", select: "Online Product Selection Tools". Online Selected Optimized Coordination Tables Introduction Instructions F.A.Q. Troubleshooting Short-Circuit Protection Device (SCPD) selection Selection Switch-disconnector-fuses (am and gg) Miniature Circuit-Breakers (MCBs) Moulded Case Circuit-Breakers (MCCBs) Manual Motor Starters (MMS) Complete coordination tables are available for the Short-Circuit Protection Device (SCPD), the Contactor and the Overload Protection Device according to the ated Operational Voltage U e, the ated Short-circuit Current I q, the Coordination Type (type 1 or 2) and the Motor Power. Online Selected Optimized Coordination Tables 9 1SBC01C0201

14 I > Direct-On-Line Starters Open Type Version, in Kit Form Protected by Manual Motor Starter MS... MS... BEA... BEA... A A30... Selection Table Manual motor starters MS 116 MS 325 MS 450 MS pole a.c. operated contactors A A A30 A40 A30 A40 A50 A63 A75 A95 Connecting links BEA 16/116 BEA 26/116 BEA 16/325 BEA 26/325 BEA 40/450 BEA 50/450 BEA 75/495 BEA 1/495 Mounting plate Not required PM 26- Not required PM 26-1SBC01C0201

15 I > Direct-On-Line Starters Open Type Version, in Kit Form Protected by Manual Motor Starter Application Direct-on-line starters for controlling three-phase asynchronous motors: up to an operational voltage of 4V - 50 or 60 Hz for a starting time of 1.5 s max. and a switching frequency of < starts an hour with a load factor of 80% < 30 starts an hour with a load factor of 50% with an ambient temperature near the devices < 50 C type 1 or type 2 coordination, complying with IEC / EN MS BEA 16/116 + A SBC F0301 Coordination In the event of a short-circuit, the starter is subjected to thermal stresses, in addition to very high electrodynamic stresses, proportional to short-current time. The capacity to withstand these high stresses depands upon the perfect coordination of the devices which make up the starter. The contactor and the manual motor starter control and protect motors against overload and short-circuits according to coordination types 1 and 2 defining the anticipated level of service continuity (Standard EN / IEC ). The tables overleaf show, for each of the two coordination types, the most usual combination between the MS manual motor starters and the contactors, according to AC-3 currents and motor powers for: coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 16 ka coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 50 ka. Mounting and Connection Accessory Description The BEA.. insulated 3-pole connecting link (touch safe) is used to electrically and mechanically connect the MS.. manual motor starter and the A... serie contactor. This accessory eliminates the potential risk of wiring errors, reduces the time required to install, to test and to maintain a Direct-On-Line starter. The PM26- mounting plate facilitates: - the mounting and the dismounting of a A up to A contactor and its associated manual motor starter with the use of a BE6/.. connecting link - the simple snap fitting of the starter onto standard 35 mm rails within the control panel, or screw fitting onto the mounting plate. 11 1SBC01C0201

16 I > Direct-On-Line Starters Protected by Manual Motor Starter Coordination Type 1 Ordering Details - Coordination type 1, 400 V, 16 ka, 50/60 Hz IEC Manual Motor Starter Contactor Accessories AC-3, 400 V Type Current Magnetic Type state coil voltage Allowed Type Fixing ated ated Order Code setting tripping Order Code Setting Connecting link power current range current state coil voltage code current between MS.. kw A Unit piece A A Unit piece A and contactor MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL (1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail. Ordering Details - Main Accessories Description Type Order Code Pack ing Weight pieces kg Connecting links BEA 16/116 1SBN BEA 16/325 1SBN BEA 26/325 1SBN BEA 40/450 1SBN BEA 50/450 1SBN BEA 75/495 1SBN BEA 1/495 1SBN Mounting plate PM 26-1SBN >> Coil Voltage Codes...pages 0/1, 0/2 in the Cover Flap >> Accessories, Ordering Details... page 57 >> Other Manual Motor Starters and Contactors... Main Catalogue 12 1SBC01C0201

17 I > Direct-On-Line Starters Protected by Manual Motor Starter Coordination Type 1 Ordering Details - Coordination type 1, 400 V, 50 ka, 50/60 Hz IEC Manual Motor Starter Contactor Accessories AC-3, 400 V Type Current Magnetic Type state coil voltage Allowed Type Fixing ated ated Order Code setting tripping Order Code Setting Connecting link power current range current state coil voltage code current between MS.. kw A Unit piece A A Unit piece A and contactor MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/325 on rail (1) 1SAM SBL MS A BEA 16/325 on rail (1) 1SAM SBL MS BEA 16/325 on rail (1) 1SAM SBL MS BEA 16/325 on rail (1) 1SAM SBL MS BEA 26/325 PM 26-1SAM SBL MS BEA 26/325 PM 26-1SAM SBL MS A BEA 40/450-1SAM SBL MS A BEA 40/450-1SAM SBL MS A BEA 50/450-1SAM SBL MS A BEA 75/495-1SAM SBL MS A BEA 75/495-1SAM SBL MS A BEA 1/495-1SAM SFL MS A BEA 1/495-1SAM SFL (1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail. >> Coil Voltage Codes...pages 0/1, 0/2 in the Cover Flap >> Accessories, Ordering Details... page 57 >> Other Manual Motor Starters and Contactors... Main Catalogue 1SBC01C0201

18 I > Direct-On-Line Starters Protected by Manual Motor Starter Coordination Type 2 Ordering Details - Coordination type 2, 400 V, 16 ka, 50/60 Hz IEC Manual Motor Starter Contactor Accessories AC-3, 400 V Type Current Magnetic Type state coil voltage Allowed Type Fixing ated ated Order Code setting tripping Order Code Setting Connecting link power current range current state coil voltage code current between MS.. kw A Unit piece A A Unit piece A and contactor MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL MS BEA 26/116 PM 26-1SAM SBL MS BEA 26/116 PM 26-1SAM SBL MS BEA 26/116 PM 26-1SAM SBL MS BEA 26/116 PM 26-1SAM SBL (1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail. Ordering Details - Main Accessories Description Type Order Code Pack ing Weight pieces kg Connecting links BEA 16/116 1SBN BEA 26/116 1SBN BEA 26/325 1SBN BEA 40/450 1SBN BEA 50/450 1SBN BEA 75/495 1SBN BEA 1/495 1SBN Mounting plate PM 26-1SBN >> Coil Voltage Codes...pages 0/1, 0/2 in the Cover Flap >> Accessories, Ordering Details... page 57 >> Other Manual Motor Starters and Contactors... Main Catalogue 1SBC01C0201

19 I > Direct-On-Line Starters Protected by Manual Motor Starter Coordination Type 2 Ordering Details - Coordination type 2, 400 V, 50 ka, 50/60 Hz IEC Manual Motor Starter Contactor Accessories AC-3, 400 V Type Current Magnetic Type state coil voltage Allowed Type Fixing ated ated Order Code setting tripping Order Code Setting Connecting link power current range current state coil voltage code current between MS.. kw A Unit piece A A Unit piece A and contactor MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS A BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL MS BEA 16/116 on rail (1) 1SAM SBL MS BEA 26/325 PM-26-1SAM SBL MS BEA 26/325 PM 26-1SAM SBL MS BEA 26/325 PM 26-1SAM SBL MS BEA 26/325 PM 26-1SAM SBL MS BEA 26/325 PM 26-1SAM SBL MS A BEA 26/325 PM 26-1SAM SBL MS A BEA 40/450-1SAM SBL MS A BEA 40/450-1SAM SBL MS A BEA 50/450-1SAM SBL MS A BEA 75/495-1SAM SBL MS A BEA 75/495-1SAM SBL MS A BEA 1/495-1SAM SFL MS A BEA 1/495-1SAM SFL (1) No mounting plate required. MS.. can be fitted directly on a 35 mm rail. >> Coil Voltage Codes...pages 0/1, 0/2 in the Cover Flap >> Accessories, Ordering Details... page 57 >> Other Manual Motor Starters and Contactors... Main Catalogue 1SBC01C0201

20 I > eversing Starters Open Type Version, in Kit Form Protected by Manual Motor Starter MS.. PM MS.. BEA.. BEA.. VM 5-1, VE 5-1 VE 5-.. BE, BEM A A A30... A30... BE.. Selection Table Manual motor starters MS 116 MS 325 MS 450 MS pole a.c. operated contactors A A A30 A40 A50 A63 A75 A95 Connecting links BEA 16/116 BEA 26/116 BEA 16/325 BEA 26/325 BEA 40/450 BEA 50/450 BEA 75/495 BEA 1/495 Connection sets BE 16V (1) BE 40V (1) BE 16V (1) BE 40V (1) BEM BEM 1-30 Mounting plate PM Mechanical /electrical interlock units (1) If only an electrical interlocking is required between contactors A 9 up to A 40, use BE 16 and BE 40 connection sets for contactors with N.C. built-in auxiliary contacts to reduce the space between contactors. VM 5-1 / VE 5-1 VE SBC01C0201

21 I > eversing Starters Open Type Version, in Kit Form Protected by Manual Motor Starter Application eversing starters for controlling three-phase asynchronous motors: up to an operational voltage of 4 V - 50 or 60 Hz for a starting time of 1.5 s max. and a switching frequency of < starts an hour with a load factor of 80 % of < 30 starts an hour with a load factor of 50 % with an ambient temperature near the devices < 50 C type 1 or type 2 coordination, complying with IEC / EN MS x A BEA 16/116 + VE BE 16V + PM SBC F0302 Coordination In the event of a short-circuit, the starter is subjected to thermal stresses, in addition to very high electrodynamic stresses, proportional to short-current time. The capacity to withstand these high stresses depands upon the perfect coordination of the devices which make up the starter. Standard EN /IEC defines the two types of coordination according to the anticipated level of service continuity. The tables overleaf show, for each of the two coordination types, the most usual combination between the MS manual motor starters and the contactors, according to AC-3 currents and motor powers for: coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 16 ka coordination type 1 and type 2 at 400 V, 50 / 60 Hz, Iq = 50 ka. Mounting and Connection Accessory Description The BEA connecting links, the VE or VM 5-1 interlock unit, the BE or BEM connection sets and the PM mounting plate allow to realize reversing starters, including A... serie contactors and MS... manual motor starter controlling and protecting motors against overloads and short-circuits according to coordination types 1 and 2. These accessories eliminate the potential risk of wiring errors, reduce the time required to install, to test and to maintain a reversing starter. The BEA insulated 3-pole connecting link (touch safe) is used to electrically and mechanically connect the MS.. manual motor starter and the A... serie contactor. The BE / BEM connection set is used to do a safe and simple connection between both contactor main terminals. The interlocking function can be easily assured by a simple mounting of : a VE 5-.. unit between both contactors for a mechanical and electrical interlocking a VM 5-1 unit between both contactors for a mechanical interlocking and add-on N.C. auxiliary contacts for the electrical interlocking (or use contactors with built-in N.C. auxiliary contacts). Note: if only an electrical interlocking is required between contactors A 9 up to A 40, use BE 16 and BE 40 connection sets and contactors with built-in N.C. auxiliary contacts (A A contactors, see main catalogue). The PM mounting plate facilitates: the mounting and dismounting of the contactors and the manual motor starter the simple snap fitting of the reversing starter onto standard 35 mm rails within the control panel, or screw fitting onto the mounting plate. 17 1SBC01C0201

22 I > eversing Starters Protected by Manual Motor Starter Coordination Type 1 Ordering Details - Coordination type 1, 400 V, 16 ka, 50/60 Hz IEC Manual Motor Starter Contactor Accessories AC-3, 400 V Type Current Magnetic Type state coil voltage Allowed Connecting Interlock Connection Mounting ated ated Order Code setting tripping Order Code Setting link between unit set for the plate power current range current state coil voltage code current MS.. and contactors kw A Unit piece A A Unit piece A contactors MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL Ordering Details - Main Accessories Description Type Order Code Pack ing Weight pieces kg Connecting links BEA 16/116 1SBN BEA 16/325 1SBN BEA 26/325 1SBN BEA 40/450 1SBN BEA 50/450 1SBN BEA 75/495 1SBN BEA 1/495 1SBN Mechanical interlock unit VM 5-1 1SBN Mechanical & electrical interlock units VE 5-1 1SBN VE 5-2 1SBN Connection sets BE 16V 1SBN BE 40V 1SBN BEM SBN BEM SFN Mounting plate PM SBN >> Coil Voltage Codes...pages 0/1, 0/2 in the Cover Flap >> Accessories, Ordering Details... page 57 >> Other Manual Motor Starters and Contactors... Main Catalogue 18 1SBC01C0201

23 I > eversing Starters Protected by Manual Motor Starter Coordination Type 1 Ordering Details - Coordination type 1, 400 V, 50 ka, 50/60 Hz IEC Manual Motor Starter Contactor Accessories AC-3, 400 V Type Current Magnetic Type state coil voltage Allowed Connecting Interlock Connection Mounting ated ated Order Code setting tripping Order Code Setting link between unit set for the plate power current range current state coil voltage code current MS.. and contactors kw A Unit piece A A Unit piece A contactors MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/325 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/325 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/325 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/325 VE 5-1 BE 16V PM SAM SBL MS x BEA 26/325 VE 5-1 BE 40V PM SAM SBL MS x BEA 26/325 VE 5-1 BE 40V PM SAM SBL MS x A BEA 40/450 VE 5-1 BE 40V 1SAM SBL MS x A BEA 40/450 VE 5-1 BE 40V 1SAM SBL MS x A BEA 50/450 VE 5-2 BEM SAM SBL MS x A BEA 75/495 VE 5-2 BEM SAM SBL MS x A BEA 75/495 VE 5-2 BEM SAM SBL MS x A BEA 1/495 VE 5-2 BEM SAM SFL MS x A BEA 1/495 VE 5-2 BEM SAM SFL >> Coil Voltage Codes...pages 0/1, 0/2 in the Cover Flap >> Accessories, Ordering Details... page 57 >> Other Manual Motor Starters and Contactors... Main Catalogue 19 1SBC01C0201

24 I > eversing Starters Protected by Manual Motor Starter Coordination Type 2 Ordering Details - Coordination type 2, 400 V, 16 ka, 50/60 Hz IEC Manual Motor Starter Contactor Accessories AC-3, 400 V Type Current Magnetic Type state coil voltage Allowed Connecting Interlock Connection Mounting ated ated Order Code setting tripping Order Code Setting link between unit set for the plate power current range current state coil voltage code current MS.. and contactors kw A Unit piece A A Unit piece A contactors MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 26/116 VE 5-1 BE 40V PM SAM SBL MS x BEA 26/116 VE 5-1 BE 40V PM SAM SBL MS x BEA 26/116 VE 5-1 BE 40V PM SAM SBL MS x BEA 26/116 VE 5-1 BE 40V PM SAM SBL Ordering Details - Main Accessories Description Type Order Code Pack ing Weight pieces kg Connecting links BEA 16/116 1SBN BEA 26/116 1SBN BEA 26/325 1SBN BEA 40/450 1SBN BEA 50/450 1SBN BEA 75/495 1SBN BEA 1/495 1SBN Connection kit BSA 325 FPTN Mechanical interlock unit VM 5-1 1SBN Mechanical & electrical interlock units VE 5-1 1SBN VE 5-2 1SBN Connection sets BE 16V 1SBN BE 40V 1SBN BEM SBN BEM SFN Mounting plate PM SBN >> Coil Voltage Codes...pages 0/1, 0/2 in the Cover Flap >> Accessories, Ordering Details... page 57 >> Other Manual Motor Starters and Contactors... Main Catalogue 20 1SBC01C0201

25 I > eversing Starters Protected by Manual Motor Starter Coordination Type 2 Ordering Details - Coordination type 2, 400 V, 50 ka, 50/60 Hz IEC Manual Motor Starter Contactor Accessories AC-3, 400 V Type Current Magnetic Type state coil voltage Allowed Connecting Interlock Connection Mounting ated ated Order Code setting tripping Order Code Setting link between unit set for the plate power current range current state coil voltage code current MS.. and contactors kw A Unit piece A A Unit piece A contactors MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x A BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 16/116 VE 5-1 BE 16V PM SAM SBL MS x BEA 26/325 VE 5-1 BE 40V PM SAM SBL MS x BEA 26/325 VE 5-1 BE 40V PM SAM SBL MS x BEA 26/325 VE 5-1 BE 40V PM SAM SBL MS x BEA 26/325 VE 5-1 BE 40V PM SAM SBL MS x BEA 26/325 VE 5-1 BE 40V PM SAM SBL MS x A BSA 325 VE 5-1 BE 40V 1SAM SBL MS x A BEA 40/450 VE 5-1 BE 40V 1SAM SBL MS x A BEA 40/450 VE 5-1 BE 40V 1SAM SBL MS x A BEA 50/450 VE 5-2 BEM SAM SBL MS x A BEA 75/495 VE 5-2 BEM SAM SBL MS x A BEA 75/495 VE 5-2 BEM SAM SBL MS x A BEA 1/495 VE 5-2 BEM SAM SFL MS x A BEA 1/495 VE 5-2 BEM SAM SFL >> Coil Voltage Codes...pages 0/1, 0/2 in the Cover Flap >> Accessories, Ordering Details... page 57 >> Other Manual Motor Starters and Contactors... Main Catalogue 21 1SBC01C0201

26 I > Direct-On-Line Starters Open Type Version in Kit Form Protection by Manual Motor Starter Wiring Diagrams Q1 1/L1 3/L2 5/L : 5/L3 Q1 : 5/L3 Q1 I> I> I> 2/T1 4/T2 6/T3 O 1/L1 2/T1 3/L2 4/T2 5/L3 6/T3 U 1 V 1 W 1 M 3 E3025D N : 3/L2 I E3026D N : 3/L2 I E3027D Power Circuit emote Control Local Control 22 1SBC01C0201

27 I > eversing Starters Open Type Version in Kit Form Protection by Manual Motor Starter Wiring Diagrams for eversing Starters With or without VM 5-1 mechanical interlock unit, electrical interlocking by built-in auxiliary contacts Q1 1/L1 3/L2 5/L : 5/L3 Q1 : 5/L3 Q1 I> I> I> O 2/T1 4/T2 6/T3 II 1/L1 2/T1 3/L2 4/T2 5/L3 6/T3 U 1 V 1 W 1 M /L1 2/T1 3/L2 4/T2 5/L3 6/T E3028D I N : 3/L E3029D N : 3/L2 I I I E3030D Power Circuit emote Control Local Control Wiring Diagrams for eversing Starters With VE 5-.. mechanical and electrical interlock unit : 5/L3 : 5/L3 Q1 1/L1 3/L2 5/L Q1 Q1 I> I> I> O 2/T1 4/T2 6/T3 II 1/L1 2/T1 3/L2 4/T2 5/L3 6/T /L1 2/T1 3/L2 4/T2 5/L3 6/T3 E3031D I I I I U 1 V 1 W 1 M 3 N : 3/L2 E3032 D N : 3/L2 E3033D Power Circuit emote Control Local Control 23 1SBC01C0201

28 I > A 9... A 26 3-pole Contactors Protected by Manual Motor Starter Direct-On-Line Starter Dimensions (in mm) mm EN/IEC mm EN/IEC E2082D 5.5 E2083D 35 E2084D A 9, A 12, A 16 contactors A 9, A 12, A 16 contactors + BEA 16/116 + BEA 16/325 + MS MS 325 E2089D E2090D mm EN/IEC mm EN/IEC E2665D A 26 contactor A 26 contactor + BEA 26/116 + BEA 26/325 + MS PM MS PM 26- E2664D 54 E2667D E2666D 4 x ø x ø E2660D A 26 contactor + BEA.. + MS.. + PM 26- Drilling plan 24 1SBC01C0201

29 I > A 30, A 40 3-pole Contactors Protected by Manual Motor Starter Direct-On-Line Starter Dimensions (in mm) x ø E2098D E2099D x ø mm EN/IEC E2864D E2865D 45 E2660D A 30, A 40 contactors + BEA 26/325 + MS E20D A 30, A 40 contactors + BEA 40/450 + MS SBC01C0201

30 I > A 50, A 63 3-pole Contactors Protected by Manual Motor Starter Direct-On-Line Starter Dimensions (in mm) E21D E22D E23D A 50, A 63 contactors + BEA 50/450 + MS SBC01C0201

31 I > A A 1 3-pole Contactors Protected by Manual Motor Starter Direct-On-Line Starter Dimensions (in mm) , E24D E25D E26D A 63, A 75 contactors + BEA 75/495 + MS E27D E28D E29D A 95, A 1 contactors + BEA 1/495 + MS SBC01C0201

32 I > A 9... A 16 3-pole Contactors Protected by Manual Motor Starter eversing Starter Dimensions (in mm) mm EN/IEC mm EN/IEC E2842D A 9, A 12, A 16 contactors 95 A 9, A 12, A 16 contactors + VM/VE VM/VE BEA 16/116 + BE 16V + BEA 16/325 + BE 16V + MS PM MS PM E2843D 8 E2846D E2847D mm EN/IEC mm EN/IEC E2844D A 9, A 12, A 16 contactors 95 A 9, A 12, A 16 contactors + BEA 16/116 + BE 16 + BEA 16/325 + BE 16 + MS PM MS PM E2845D 8 E2848D E2849D x ø x ø A 9, A 12, A 16 + BEA.. + MS... + PM Drilling plan E2671D 28 1SBC01C0201

33 I > A 26 3-pole Contactors Protected by Manual Motor Starter eversing Starter Dimensions (in mm) mm EN/IEC mm EN/IEC E2850D 7.7 A 26 contactors A 26 contactors 1 + VM/VE VM/VE BEA 26/116 + BE 40V + BEA 26/325 + BE 40V + MS PM MS PM E2851D 123 E2853D E2854D x ø x ø x ø x ø mm EN/IEC mm EN/IEC 607 E2852D 7.7 A 26 contactors A 26 contactors + BEA 26/116 + BE BEA 26/325 + BE 40 + MS PM MS PM E2851D 8 E2855D E2854D E2671D1 1 E2670D1 A 26 + BEA.. + MS... + PM Drilling plan A 26 + VM/VE BEA.. + MS... + PM Drilling plan 29 1SBC01C0201

34 I > A 30, A 40 3-pole Contactors Protected by Manual Motor Starter eversing Starter Dimensions (in mm) x E3017D E3018D x (M4) E3019D A 30, A 40 contactors + VM/VE BEA 40/450 + BE 40V + MS 450 Drilling plan E3020D E3021D (M4) E3022D A 30, A 40 contactors + BEA 40/450 + BE 40 + MS 450 Drilling plan 30 1SBC01C0201

35 Notes 31 1SBC01C0201

36 Starting Solution with Bus-bar System smissline-s Direct-On-Line and eversing Starters with Manual Motor Starters up to 11 kw Compact and flexible solution The smissline Bus-bar System offers the efficient, flexible and rapid mounting of components. The socket bases can be combined in any order. The bus-bars are fitted to the 6 and 8-way modular sockets (and additional sockets) and according to requirements. The advantage of the Combi moduls is that any desired combinations of smissline units can be formed into a unit with conventional devices. These can be replaced very quickly and keeps the downtime of systems to a minimum. Motor starter solution The direct and reversing starters are possible up to 11 kw with A9 to 6 contactors associated to MS116 or MS325 manual motor starter with a BEA connecting link, and fixed on a single combi-modul. The use of one single combi-modul with one combi-modul without wire (ref ZLS840) allows the possibility to assemble a reversing starter. The product selection according to the coordination tables is detailed in the catalogue tables (see page 12 to 21) Your advantage: Keep the downtime of systems to a minimum Components interchangeable at any time Compact energy distribution - up to max. 200 A ( 0 A) Full scope for the future Completely touch proof Easy maintenance For complete information on the smissline system, please consult the specific catalogue or the ABB website. 32 1SBC01C0201

37 US Starting Solution with Bus-bar System smissline-s Combi Modul and Accessories Technical data IEC/EN ated voltage U e : ated short-time withstand current I cw : ated current I e : Moduls: 400/690 V ka / 300 ms 32 A (L1, L2, L3, N) - 6 A (La, Lb auxiliary circuits) 3 (54 mm) Approbation: c us, IEC / EN Ordering details Description Modules Type Order code Pack ing Weight unit kg Combi-modul wire top feed Combi-modul single containing 3 ZLS8403LWT-S 2CCA L1, L2, L3 top feed Combi-modul single containing 3 ZLS8403LNWT-S 2CCA L1, L2, L3, N top feed Combi-modul single containing 3 ZLS8403LAWT-S 2CCA L1, L2, L3 top feed, La Combi-modul single containing 3 ZLS8403LABWT-S 2CCA L1, L2, L3 top feed, La, Lb Combi-modul single containing 3 ZLS8403LNAWT-S 2CCA L1, L2, L3, N top feed, La Combi-modul single containing 3 ZLS8403LNABWT-S 2CCA L1, L2, L3, N top feed, La, Lb Wire top feed Combi-modul wire bottom feed Combi-modul single containing 3 ZLS8403LWB-S 2CCA L1, L2, L3 bottom feed Combi-modul single containing 3 ZLS8403LNWB-S 2CCA L1, L2, L3, N bottom feed Combi-modul single containing 3 ZLS8403LAWB-S 2CCA L1, L2, L3 bottom feed, La Combi-modul single containing 3 ZLS8403LABWB-S 2CCA L1, L2, L3 bottom feed, La, Lb Combi-modul single containing 3 ZLS8403LNAWB-S 2CCA L1, L2, L3, N bottom feed, La Combi-modul single containing 3 ZLS8403LNABWB-S 2CCA L1, L2, L3, N bottom feed, La, Lb Combi-modul without plug-in contacts Combi-modul without wire ZLS840 2CCA Accessories Combi-modul Connecting element for combi-modul ZLS519 2CCA bag (3 connectors per module) - bag of 12 Fixing for contactor and motor ZLS518 2CCF bag protection circuit-breaker - bag of Fixing for contactor - bag of ZLS522 2CCF bag Wire bottom feed Dimensions ZLS C C US Z eps 33 1SBC01C0201

38 Direct-On-Line and eversing Starters Open Type Version, in Kit Form Protected by Thermal Overload elay A9... BE, BEM A9... A9... TA.. DU TA.. DU Direct-On-Line Starters 3-pole a.c. operated contactors A 9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 1 TA 25 DU TA 75 DU TA 80 DU A to A A to A A to A Thermal overload relays TA 42 DU TA 1 DU A to A A to A eversing Starters 3-pole a.c. operated contactors A 9 A 12 A 16 A 26 A 30 A 40 A 50 A 63 A 75 A 95 A 1 Connection sets BE 16V (1) BE 40V (1) BEM BEM 1-30 TA 25 DU TA 75 DU TA 80 DU A to A A to A A to A Thermal overload relays TA 42 DU TA 1 DU A to A A to A Mechanical / electrical interlock units VM 5-1 / VE 5-1 VE 5-2 (1) If only an electrical interlocking is required between contactors A 9 up to A 40, use BE 16 and BE 40 connection sets for contactors with N.C. built-in auxiliary contacts. 34 1SBC01C0201

39 Direct-On-Line and eversing Starters Open Type Version, in Kit Form Protected by Thermal Overload elay Application Direct-on-line and reversing starters for controlling three-phase asynchronous motors: - for a maximum operational voltage up to 690 V - 50 or 60Hz - for a switching frequency of < starts an hour with a load factor of 80 % of < 30 starts an hour with a load factor of 50 % - with an ambient temperature near the devices of < 55 C Coordination See "Online Product Selection Tools" on " website. Click on "Online Selected Optimized Coordinations" to display the required coordination table according to the short-circuit protection device and the coordination type complying with IEC/EN Mounting and Connection Accessory Description BE or BEM connection sets allow to assemble quickly reversing starters. These accessories eliminate the potential risk of wiring errors, reduce the time required to install and to maintain reversing starters. For the reversing contactors the interlocking can be easily assured by a simple mounting between both contactors of: - a VE 5-.. interlock unit for a mechanical and electrical interlocking - a VM 5-1 interlock unit for a mechanical interlocking and add-on N.C. aux. contacts for the electrical interlocking (or use contactors with built-in N.C. aux. contacts). Nota: If only an electrical interlocking is required between 3-pole contactors A 9 up to A 40, select contactors with add-on or built-in N.C. auxiliary contacts associated with BE 16 and BE 40 connection sets (A A contactors, see main catalogue). Direct-On-Line Starters - Selection and Ordering Details eversing Starters - Selection and Ordering Details (for coil voltage codes and overload relay ranges, see pages 0/1 and 0/2 in the cover flap) (for coil voltage codes and overload relay ranges, see pages 0/1 and 0/2 in the cover flap) ated Contactor Thermal Overload elay ated Contactors + Thermal Overload elay Interlock Connection Power Type Type Power Type Type Unit Set state coil voltage state max. setting range state coil voltage state max. setting range AC-3 Order Code Order Code AC-3 Order Code Order Code Type Type kw state coil voltage code state setting range code kw state coil voltage code state setting range code 4 A TA 25 DU 4 2 x A TA 25 DU VE 5-1 BE 16V 1SBL SAZ SBL SAZ A TA 25 DU x A TA 25 DU VE 5-1 BE 16V 1SBL SAZ SBL SAZ A TA 25 DU x A TA 25 DU VE 5-1 BE 16V 1SBL SAZ SBL SAZ A TA 25 DU 11 2 x A TA 25 DU VE 5-1 BE 40V 1SBL SAZ SBL SAZ A TA 25 DU 2 x A TA 25 DU VE 5-1 BE 40V 1SBL SAZ SBL SAZ A TA 42 DU x A TA 42 DU VE 5-1 BE 40V 1SBL SAZ SBL SAZ A TA 75 DU 22 2 x A TA 75 DU VE 5-2 BEM SBL SAZ SBL SAZ A TA 75 DU 30 2 x A TA 75 DU VE 5-2 BEM SBL SAZ SBL SAZ A TA 75 DU 37 2 x A TA 75 DU VE 5-2 BEM SBL SAZ SBL SAZ A TA 1 DU 45 2 x A TA 1 DU VE 5-2 BEM SFL SAZ SFL SAZ A TA 1 DU 55 2 x A TA 1 DU VE 5-2 BEM SFL SAZ SFL SAZ Ordering Details - Main Accessories Description Type Order Code Pack ing Weight pieces kg Mechanical interlock unit VM 5-1 1SBN Mechanical & electrical interlock units VE 5-1 1SBN VE 5-2 1SBN Connection sets BE 16V 1SBN BE 40V 1SBN BEM SBN BEM SFN >> Other accessories, ordering details... page 57 >> Other contactor and thermal overload relay types... Main Catalogue 35 1SBC01C0201

40 Y Δ L Star-Delta Starters without Interlock Unit Open Type Version, in Kit Form Protected by Thermal Overload elay KM3 TE5S CA 5-.. TA.. DU BEY, BED Star-Delta Starters without interlock unit - Mounting: Star - Delta KM3 - Line Contactors 3-pole a.c. operated contactors KM3 KM3 KM3 KM3 KM3 KM3 KM3 A9 A9 A9 A A30 A30 A30 A50 A50 A50 A75 A75 A75 A95 A95 A95 6 A40 A40 A A63 A63 Connection sets BEY 16-1 BEY 26-1 BEY 40-1 BED 50-1 BED 75-1 BED 95 BED E13D E2123D Additional auxiliary contact blocks CA 5-2 x CA 5-2 x CA 5- CA 5- CA 5-1 x CA x CA 5-01 KM3 CA 5-01 CA 5-01 TA 25 DU TA 75 DU TA 1 DU A to A A to A A to A Thermal overload relays Timers TA 42 DU A to A TE5S-24 or TE5S-120 or TE5S-240 or TE5S-440 Mounting plate PN SBC01C0201

41 Y Δ L Star-Delta Starters without Interlock Unit Open Type Version, in Kit Form Protected by Thermal Overload elay Application Star-delta starters without interlock unit for controlling three-phase asynchronous motors: - for a maximum operational voltage up to 690 V - 50 or 60 Hz - with an ambient temperature near the devices of < 55 C - switching frequency / hour, see page 5. Coordination See "Online Product Selection Tools" on " website. Click on "Online Selected Optimized Coordinations" to display the required coordination table according to the short-circuit protection device and the coordination type complying with IEC / EN Mounting and Connection Accessory Description BEY or BED connection sets allow to assemble quickly star-delta starters without interlock unit, with contactors assembled according to a stardelta-line mounting. These accessories eliminate the potential risk of wiring errors, reduce the time required to install and to maintain star-delta starters. Electrical interlocking is realized with N.C. built-in or add-on auxiliary contacts of both Star and Delta contactors. Variants For star-delta starters 7.5 kw up to 37 kw with contactors mounted according to a line-delta-star mounting, select BEY 16-2, BEY 26-2 and BEY 40-2 connection sets. Star-Delta Starters - Selection and Ordering Details (for coil voltage codes and thermal overload relay ranges, see pages 0/1 and 0/2 in the cover flap) ated ated ated Star Contactor Delta Contactor KM3 Line Contactor Thermal Overload elay (1) Connection Set Power Power Power Type Type Type Type Type 400 V 4 V 690 V state coil voltage state coil voltage state coil voltage state max. setting range Order Code Order Code Order Code Order Code Order Code kw kw kw state coil voltage code state coil voltage code state coil voltage code state setting range code A A A TA 25 DU BEY SBL SBL SBL SAZ SBN A A A TA 25 DU BEY SBL SBL SBL SAZ SBN A A A TA 25 DU BEY SBL SBL SBL SAZ SBN A A A TA 25 DU BEY SBL SBL SBL SAZ SBN A A A TA 25 DU BEY SBL SBL SBL SAZ SBN A A A TA 42 DU BEY SBL SBL SBL SAZ SBN A A A TA 75 DU BED SBL SBL SBL SAZ SBN A A A TA 75 DU BED SBL SBL SBL SAZ SBN A A A TA 75 DU BED SBL SBL SBL SAZ SBN A A A TA 1 DU BED 95 1SBL SFL SFL SAZ SFN A A A TA 1 DU BED 1 1SFL SFL SFL SAZ SFN Ordering Details - Main Accessories (1) The setting current value is: nominal motor current x 0.58 Description ated control Type Order Code Pack ing Weight voltage U c pieces kg Auxiliary contact blocks CA 5-1SBN CA SBN Electronic timers 24 V a.c./d.c. TE5S-24 1SBN V a.c. TE5S-120 1SBN V a.c. TE5S-240 1SBN V a.c. TE5S-440 1SBN Mounting plate PN SFN >> Other accessories, ordering details... page 57 >> Other contactor and thermal overload relay types... Main Catalogue 37 1SBC01C0201

42 Y Δ L Star-Delta Starters with Interlock Unit Open Type Version, in Kit Form Protected by Thermal Overload elay KM3 TE5S VE5-.. CA 5-.. TA.. DU BEY, BED Star-Delta Starters with interlock unit - Mounting: Star - Delta KM3 - Line Contactors 3-pole a.c. operated contactors KM3 KM3 KM3 KM3 KM3 KM3 KM3 A9 A9 A9 A A30 A30 A30 A50 A50 A50 A75 A75 A75 A95 A95 A95 6 A40 A40 A40 A63 A Connection sets BEY 16V-1 BEY 26-1 BEY 40-1 BED 50 BED 75 BED 95 BED 1 BED 75 E0917D E2123D Additional auxiliary contact blocks CA 5-2 x CA 5-2 x CA 5-1 x CA 5- TA 25 DU TA 75 DU TA 1 DU A to A A to A A to A Thermal overload relays A to A TA 42 DU Interlock units VE 5-1 VE 5-2 Timers TE5S-24 or TE5S-120 or TE5S-240 or TE5S-440 Mounting plate PN SBC01C0201

43 Y Δ L Star-Delta Starters with Interlock Unit Open Type Version, in Kit Form Protected by Thermal Overload elay Application Star-delta starters with electrical and mechanical interlock unit for controlling three-phase asynchronous motors: - for a maximum operational voltage up to 690 V - 50 or 60 Hz - with an ambient temperature near the devices of < 55 C - switching frequency / hour, see page 5. Coordination See "Online Product Selection Tools" on " website. Click on "Online Selected Optimized Coordinations" to display the required coordination table according to the short-circuit protection device and the coordination type complying with IEC / EN Mounting and Connection Accessory Description BEY or BED connection sets allow to assemble quickly star-delta starters with electrical and mechanical interlock unit, with contactors assembled according to a star-delta-line mounting. These accessories eliminate the potential risk of wiring errors, reduce the time required to install and to maintain star-delta starters. Electrical interlocking is realized with N.C. auxiliary contacts of the VE5-.. interlock unit. Variants For star-delta starters 7.5 kw up to 37 kw with contactors mounted according to a line-delta-star mounting, select BEY 16V-2, BEY 26-2 and BEY 40-2 connection sets. Star-Delta Starter - Selection and Ordering Details (for coil voltage codes and thermal overload relay ranges, see pages 0/1 and 0/2 in the cover flap) ated ated ated Star Contactor Delta Contactor KM3 Line Contactor Thermal Overload elay (1) Interlock Connection Power Power Power Type Type Type Type Unit Set 400 V 4 V 690 V state coil voltage state coil voltage state coil voltage state max. setting range Order Code Order Code Order Code Order Code Type Type kw kw kw state coil voltage code state coil voltage code state coil voltage code state setting range code A A A TA 25 DU VE 5-1 BEY 16V-1 1SBL SBL SBL SAZ A A A TA 25 DU VE 5-1 BEY 16V-1 1SBL SBL SBL SAZ A A A TA 25 DU VE 5-1 BEY 16V-1 1SBL SBL SBL SAZ A A A TA 25 DU VE 5-1 BEY SBL SBL SBL SAZ A A A TA 25 DU VE 5-1 BEY SBL SBL SBL SAZ A A A TA 42 DU VE 5-1 BEY SBL SBL SBL SAZ A A A TA 75 DU VE 5-2 BED 50 1SBL SBL SBL SAZ A A A TA 75 DU VE 5-2 BED 50 1SBL SBL SBL SAZ A A A TA 75 DU VE 5-2 BED 75 1SBL SBL SBL SAZ A A A TA 1 DU VE 5-2 BED 95 1SBL SFL SFL SAZ A A A TA 1 DU VE 5-2 BED 1 1SFL SFL SFL SAZ Ordering Details - Main Accessories (1) The setting current value is: nominal motor current x 0.58 Description ated control Type Order Code Pack ing Weight voltage U c pieces kg Connection sets BEY 16V-1 1SBN BEY SBN BEY SBN BED 50 1SBN BED 75 1SBN BED 95 1SFN BED 1 1SFN Auxiliary contact blocks CA 5-1SBN CA SBN Interlock units VE 5-1 1SBN VE 5-2 1SBN Electronic timers 24 V a.c./d.c. TE5S-24 1SBN V a.c. TE5S-120 1SBN V a.c. TE5S-240 1SBN V a.c. TE5S-440 1SBN Mounting plate PN SFN SBC01C0201

44 95O Direct-On-Line Starters Open Type Version in Kit Form Protection by Thermal Overload elay Wiring Diagrams for Direct-On-Line Starters : 5/L3 : 5/L3 1/ L1 3/ L2 5/ L3 O 95 F1 F1 2/ T1 4/ T2 6/ T3 O /T1 96 4/T2 96 O 6/T3 U 1 V 1 W 1 M F1 E2858D : 3/L2 : 3/L2 3 Power Circuit emote Control Local Control N I E2861D N I E3034D 40 1SBC01C0201

45 eversing Starters Open Type Version in Kit Form Protection by Thermal Overload elay Wiring Diagram for eversing Starters With or without VM 5-1 mechanical interlock unit, electrical interlocking by built-in or add-on auxiliary contacts. : 5/L3 : 5/L3 O 95 1/ L1 2/ T1 3/ L2 4/ T2 5/ L3 6/ T / L1 2/ T1 3/ L2 4/ T2 5/ L3 6/ T O 96 F O F1 II O /T1 4/T2 6/T3 U 1 V 1 W 1 M 3 F1 E3039D I N : 3/L E3035D N : 3/L2 I I I E3036D Power Circuit emote Control Local Control Wiring Diagram for eversing Starters With VE 5-.. mechanical and electrical interlock unit. : 5/L3 : 5/L3 O 95 1/ L1 3/ L2 5/ L / L1 3/ L2 5/ L3 96 F O F1 2/ T1 4/ T2 6/ T / T1 4/ T2 6/ T3 O II O /T1 4/T2 6/T3 U 1 V 1 W 1 M 3 F1 E3040D I N : 3/L E3037D N : 3/L2 I I I E3038D Power Circuit emote Control Local Control 41 1SBC01C0201

46 Y Δ L Star-Delta Starters Open Type Version in Kit Form Protection by Thermal Overload elay Star - Delta KM3 - Line Mounting Wiring Diagram - Star-Delta Starters kw V AC-3 Star-Delta starters with interlock unit 1/ L1 3/ L2 5/ L KM3 23 KT 2/ T1 4/ T2 6/ T t1 t1+t2 18 O F1 2/T1 4/T2 6/T / L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L / T1 4/ T2 6/ T3 2/ T1 4/ T2 6/ T W2 V2 U2 M 3 W1 V1 U1 Power Circuit W2 V2 U2 M 3 W1 V1 U1 E2862D KM3 : 5/L3 KM3 : 5/L3 O 95 O 95 F1 F I/ I KT 16 t1 t1+t I KT 16 t1 t1+t2 18 N KM3 : 3/L2 emote Control KM3 Y L E3041D N KM3 : 3/L2 Local Control KM3 Y L E3042D 42 1SBC01C0201

47 1/ L1 3/ L2 5/ L3 21 Y Δ L Star-Delta Starters Open Type Version in Kit Form Protection by Thermal Overload elay Star - Delta KM3 - Line Mounting Wiring Diagram - Star-Delta Starters kw V AC-3 Star-Delta starters without interlock unit 21 KM3 23 KT 2/ T1 4/ T2 6/ T t1 t1+t2 18 O F1 2/T1 4/T2 6/T / L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L3 2/ T1 4/ T2 6/ T3 2/ T1 4/ T2 6/ T W2 V2 U2 M 3 W1 V1 U1 Power Circuit W2 V2 U2 M 3 W1 V1 U1 E3043D KM3 : 5/L3 KM3 : 5/L3 O 95 O 95 F1 F I/0 23 I 21 KM KT 16 t1 t1+t I 21 KM KT 16 t1 t1+t2 18 N KM3 : 3/L2 emote Control KM3 Y L E3044D N KM3 : 3/L2 Local Control KM3 Y L E3045D 43 1SBC01C0201

48 Δ L Y Star-Delta Starters Open Type Version in Kit Form Protection by Thermal Overload elay Line - Delta KM3 - Star Mounting Wiring Diagram - Star-Delta Starters kw V AC-3 Star-Delta starters with interlock unit 1/ L1 3/ L2 5/ L3 KT 23 KM3 16 t1 t1+t / T1 4/ T2 6/ T3 O F1 2/T1 4/T2 6/T / L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L / T1 4/ T2 6/ T3 2/ T1 4/ T2 6/ T W1 W2 V1 U1 M 3 V2 U2 W1 W2 Power Circuit V1 U1 M 3 V2 U2 E2863D KM3 : 5/L3 KM3 : 5/L3 O 95 O 95 F1 F I/ I 24 KT t1+t2 18 t I KT t1+t2 18 t1 16 N KM3 : 3/L2 emote Control L KM3 Y E3047D N KM3 : 3/L2 Local Control L KM3 Y E3048D 44 1SBC01C0201

49 Δ 1/ L1 23 3/ L2 5/ L3 L Y Star-Delta Starters Open Type Version in Kit Form Protection by Thermal Overload elay Line - Delta KM3 - Star Mounting Wiring Diagram - Star-Delta Starters kw V AC-3 Star-Delta starters without interlock unit KT KM3 16 t1 t1+t / T1 4/ T2 6/ T3 O F1 2/T1 4/T2 6/T / L1 3/ L2 5/ L3 1/ L1 3/ L2 5/ L / T1 4/ T2 6/ T3 2/ T1 4/ T2 6/ T W1 V1 U1 M 3 W2 V2 U2 Power Circuit W1 V1 U1 M 3 W2 V2 U2 E3046D KM3 : 5/L3 KM3 : 5/L3 O 95 O 95 F1 F I/ I 21 KM KT t1+t2 18 t I KM KT t1+t2 18 t1 16 N KM3 : 3/L2 emote Control L KM3 Y E3049D N KM3 : 3/L2 Local Control L KM3 Y E3050D 45 1SBC01C0201

50 60 A 9... A 16 3-pole Contactors Protected by Thermal Overload elay Direct-On-Line and eversing Starters Dimensions (in mm) ø (M4) mm EN/IEC E01D E0759D 1 A 9, A 12, A 16 + TA 25 DU thermal O/L relay 95 * 6 E0760D ø (M4) 4 35 mm EN/IEC E01D1 E2866D 1 A 9, A 12, A 16 + VM 5-1/VE 5-1 interlock unit + BE 16V connection set + TA 25 DU thermal O/L relay 95 * 6 E2867D Ø (M4) 4 35 mm EN/IEC E2870D E2868D 1 A 9, A 12, A 16 + BE 16 connection set + TA 25 DU thermal O/L relay 95 * 6 E2869D * For TA 25 DU 32 only 46 1SBC01C0201

51 A 26 3-pole Contactor Protected by Thermal Overload elay Direct-On-Line and eversing Starters Dimensions (in mm) ø 4.2 (M4) mm EN/IEC E0117D E0765D.4 A 26 + TA 25 DU thermal O/L relay 9.4 * 6 E0766D ø 4.2 (M4) 9 35 mm EN/IEC E0126D E2871D.4 A 26 + VM 5-1/VE 5-1 interlock unit + BE 40V connection set + TA 25 DU thermal O/L relay 9.4 * 6 E2872D Ø 4.2 (M4) 9 35 mm EN/IEC E2875D E2873D.4 A 26 + BE 40 connection set + TA 25 DU thermal O/L relay 9.4 * 6 E2874D * For TA 25 DU 32 only 47 1SBC01C0201

52 A 30 and A 40 3-pole Contactors Protected by Thermal Overload elay Direct-On-Line and eversing Starters Dimensions (in mm) ø 4.2 (M4) mm EN/IEC E0117D A 30, A 40 + TA 25 DU thermal O/L relay E0771D * 6 E0772D ø 4.2 (M4) E0126D Ø 4.2 (M4) mm EN/IEC E2876D 9.7 A 30, A 40 + VM 5-1/VE 5-1 interlock unit + BE 40V connection set + TA 25 DU thermal O/L relay 3.7 * 6 E2877D mm EN/IEC E2875D E2878D 9.7 A 30, A 40 + BE 40 connection set + TA 25 DU thermal O/L relay 3.7 * 6 E2879D * For TA 25 DU 32 only 48 1SBC01C0201

53 A 30 and A 40 3-pole Contactors Protected by Thermal Overload elay Direct-On-Line and eversing Starters Dimensions (in mm) ø 4.2 (M4) mm EN/IEC E0117D A 30, A 40 + TA 42 DU thermal O/L relay E0773D E0774D ø 4.2 (M4) mm EN/IEC E0126D A 30, A 40 + VM 5-1/VE 5-1 interlock unit + BE 40V connection set + TA 42 DU thermal O/L relay E2880D E2881D Ø 4.2 (M4) mm EN/IEC E2875D A 30, A 40 + BE 40 connection set + TA 42 DU thermal O/L relay E2882D E2883D 49 1SBC01C0201

54 Y Δ L Star-Delta Starters Protected by Thermal Overload elay Star Delta Line Mounting Dimensions (in mm) Dim A 0.5 Dim B ø (M4) mm EN/IEC Dim C 44 E2887D E2885D E2886D BEY 16-1 BEY 16V-1 + VE 5-1 Dim A Dim B 2 7 Dim C Star, Delta KM3, Line mounting type: A9 - A9 - A9, A , with or without VE 5-1 interlock unit + BEY connection set + TA 25 DU thermal O/L relay + TE5S electronic Timer Dim A Dim B Ø (M4) Ø 4.2 (M4) mm EN/IEC Dim C E2890D E2888D E2889D BEY 26-1 BEY VE 5-1 Dim A Dim B Dim C Star, Delta KM3, Line mounting type: with or without VE 5-1 interlock unit + BEY 26-1 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer 50 1SBC01C0201

55 Y Δ L Star-Delta Starters Protected by Thermal Overload elay Star Delta Line Mounting Dimensions (in mm) Dim A Dim B 9 Ø 4.2 (M4) E2891D Dim A Dim B * E2892D 35 mm EN/IEC Dim C E2893D BEY 40-1 BEY VE 5-1 Dim A Dim B Dim C Star, Delta KM3, Line mounting type: 6 - A30 - A30 with or without VE 5-1 interlock unit + BEY 40-1 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer * For TA 25 DU 32 only. Ø 4.2 (M4) mm EN/IEC Dim C E2893D E2894D E2895D BEY 40-1 BEY VE 5-1 Dim A Dim B Dim C Star, Delta KM3, Line mounting type: 6 - A40 - A40 with or without VE 5-1 interlock unit + BEY 40-1 connection set + TA 42 DU thermal O/L relay + TE5S electronic timer 51 1SBC01C0201

56 Y Δ L Star-Delta Starters Protected by Thermal Overload elay Star Delta Line Mounting Dimensions (in mm) E2896D E2897D 35 mm EN/IEC Star, Delta KM3, Line mounting type: A30 - A50 - A50, A40 - A63 - A63 + VE 5-2 interlock unit + BED 50 connection set + TA 75 DU thermal O/L relay + TE5S electronic timer ø 4.2 (M4) ø 6.2 (M6) E3023D Star, Delta KM3, Line mounting type: A30 - A50 - A50, A40 - A63 - A63 Drilling plan 52 1SBC01C0201

57 Y Δ L Star-Delta Starters Protected by Thermal Overload elay Star Delta Line Mounting Dimensions (in mm) E2898D E2899D 35 mm EN/IEC Star, Delta KM3, Line mounting type: A50 - A75 - A75 + VE 5-2 interlock unit + BED 75 connection set + TA 75 DU thermal O/L relay + TE5S electronic timer ø 6.2 (M6) E3024D Star, Delta KM3, Line mounting type: A50 - A75 - A75 Drilling plan 53 1SBC01C0201

58 Y Δ L Star-Delta Starters Protected by Thermal Overload elay Star Delta Line Mounting Dimensions (in mm) E2900D E3001D Star, Delta KM3, Line mounting type: A75 - A95 - A95 without VE5-2 interlock unit + BED 95 connection set + TA 1 DU thermal O/L relay + TE5S electronic timer E3002D E3003D Star, Delta KM3, Line mounting type: A without VE5-2 interlock unit + BED 1 connection set + TA 1 DU thermal O/L relay + TE5S electronic timer 54 1SBC01C0201

59 Δ L Y Star-Delta Starters Protected by Thermal Overload elay Line Delta Star Mounting Dimensions (in mm) Dim A 0.5 Dim B ø (M4) mm EN/IEC Dim C 35 E3006D E3004D E3005D BEY 16-2 BEY 16V-2 + VE 5-1 Dim A Dim B 2 7 Dim C Line, Delta KM3, Star mounting type: A9 - A9 - A9, A9, with or without VE 5-1 interlock unit + BEY connection set + TA 25 DU thermal O/L relay + TE5S electronic timer Dim A Dim B Ø 4.2 (M4) Ø (M4) mm EN/IEC Dim C E3009D E3007D E3008D BEY 26-2 BEY VE 5-1 Dim A Dim B Dim C Line, Delta KM3, Star mounting type: with or without VE 5-1 interlock unit + BEY 26-2 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer 55 1SBC01C0201

60 Δ L Y Star-Delta Starters Protected by Thermal Overload elay Line Delta Star Mounting Dimensions (in mm) Dim A Dim B 9 Ø 4.2 (M4) BEY 40-2 BEY VE 5-1 Dim A Dim B Dim C Dim A Dim B 9 Ø 4.2 (M4) mm EN/IEC mm EN/IEC Dim C E3012D E30D * 6 E3011D Line, Delta KM3, Star mounting type: A30 - A30-6 with or without VE 5-1 interlock unit + BEY 40-2 connection set + TA 25 DU thermal O/L relay + TE5S electronic timer * TA 25 DU 32 only Dim C E3012D BEY 40-2 BEY VE Dim A Dim B Dim C Line, Delta KM3, Star mounting type: A40 - A40-6 with or without VE 5-1 interlock unit + BEY 40-2 connection set + TA 42 DU thermal O/L relay + TE5S electronic timer E30D E30D 56 1SBC01C0201

61 Main Accessories Ordering Details SB7375C2 SB8099C2 Auxiliary Contact Blocks Positioning Mounting Contacts Type Order code Pack ing Weight Front mounting A 9...A 1 Side mounting on : piece kg 1 - CA 5-1SBN CA SBN A 9...A CAL SBN A 95...A CAL SFN CAL 5-11 CA 5- TE5S SB7558C2 Electronic Timers for star-delta starters (dwelling time 50 ms) Mounting Timing Supply Type Order code Pack ing Weight range voltage piece kg Independent Direct { 24 a.c. / d.c. TE5S-24 1SBN s a.c. TE5S-120 1SBN or a.c. TE5S-240 1SBN s a.c. TE5S-440 1SBN Interlock Units for two horizontal mounted contactors Feature For contactor Contacts Type Order code Pack ing Weight combination: piece kg A 9...A 40 A 9...A 40-2 VE 5-1 1SBN Mech. / elec. A 30...A 40 A 50...A 75-2 VE 5-2 1SBN A 50...A 1 A 50...A 1 Mechanical A 9...A 40 A 9...A VM 5-1 1SBN VE 5-1 LK 75-F LD 16 SB7282C2 1SB F0301 1SBC F0301 LK.. Terminals for control lead connections Connection Type Order code Pack ing Weight pieces kg 1 piece ight and left on A A 75 LK 75-L 1SBN Opposite on A A 75 LK 75-F 1SBN ight and left on A A 1 LK 1 1SFN LD.. Additional Terminal Blocks For contactors Type Order code Pack ing Weight pieces kg 1 piece A 9... A 16 LD 16 1SBN A 26 LD 26 1SBN A A 40 LD 40 1SBN A A 75 LD 75 1SBN A A 1 LD 1 1SFN Note: BEY, BED, BE and BEM connection sets can no longer be used with LD.. additional terminal blocks LW.. Enlargement Pieces For contactors Dimensions Type Order code Pack ing Weight hole Ø bar set kg mm mm 1 set A 95, A x 3 LW 1 1SFN SFT C3 LW.. For other accessories, see the main catalogue. 57 1SBC01C0201

62 BEA 16/116 BEA 40/450 1SBC F0301 1SBC F0301 Connecting Links, Connection Sets and Mounting Plates For Direct-On-Line and eversing Starters Ordering Details Connecting links For contactors For manual Type Order code Pack ing Weight motor starter piece kg 1 piece A 9, A 12, A 16 MS 116 BEA 16/116 1SBN A 26 MS 116 BEA 26/116 1SBN A 9, A 12, A 16 MS 325 BEA 16/325 1SBN A 26 MS 325 BEA 26/325 1SBN A 30, A 40 MS 450 BEA 40/450 1SBN A 50 MS 450 BEA 50/450 1SBN A 50, A 63, A 75 MS 495 BEA 75/495 1SBN A 95, A 1 MS 495 BEA 1/495 1SBN Connection kit For manual Type Order code Pack ing Weight motor starter piece kg I (A) 1 piece 25 A MS 325 BSA 325 FPTN SBC F0302 1SBC F0302 Mounting plates For contactors For manual Type Order code Pack ing Weight motor starter piece kg 1 piece 1 x A 26 2 x A 9... A 26 MS 116 MS 325 MS 116 MS 325 PM 26-1SBN PM SBN PM 26- PM E0744D Connection sets for reversing contactors Description BE 16V, BE 16, BE 40V, BE 40 1 upstream and 1 downstream insulated, solid copper bars BEM BEM upstream and 3 downstream insulated, solid copper bars Note: For BE.. connection sets, ated Insulation Voltage U i = 690 V. BE and BEM connection sets For reversing starters with interlock unit Mounting on Interlock unit Type Order code Pack ing Weight 3-pole contactors type piece kg 1 piece 2 x A 9... A 16 VM / VE 5-1 BE 16V 1SBN x A 26 2 x A 30, A 40 VM / VE 5-1 BE 40V 1SBN x A A 75 VE 5-2 BEM SBN x A A 1 VE 5-2 BEM SFN Note: The connections provided for the A.. contactors can be used for the AF, AL, AL..Z, TAL, AE and TAE types. BE 16V BEM E0618D1 For reversing starters without interlock unit Mounting on Type Order code Pack ing Weight 3-pole contactors piece kg 1 piece 2 x A 9... A 16 BE 16 1SBN x A 26 2 x A 30, A 40 BE 40 1SBN Note: The connections provided for the A.. contactors can be used for the AL, AL..Z and TAL types. 58 1SBC01C0201

63 Connection Sets for Star-Delta Starters BEY 16-1 BEY BEY..-1 and BED connection sets 1SB500048F0000 1SB500060F0000 E3016D Description BEY BEY 26-1, BEY 40-1 BED 50.., BED 75.., BED 95, BED 1 Insulated solid copper bars. Insulated solid copper bars and insulated flexible copper wires. Insulated solid copper bars. These connection sets are designed for Star-Delta starters whose contactors are assembled according to Star Delta Line mounting. They are made up of: Star contactor: upstream Star point Star contactor / Delta contactor: downstream connection in parallel Delta contactor / Line contactor : upstream connection in parallel. BEY 16-1, BED 50-1 and BED 75-1 connection sets are designed for star and delta contactors without mechanical interlocking (contactor mounting joined side by side). For mechanically interlocked star and delta contactors, use BEY 16V-1, BED 50 and BED 75. BEY 26-1, BEY 40-1, BED 95 and BED 1 are designed for both star and delta contactors with or without interlock unit. Note: For BEY.. connection sets, ated Insulation Voltage U i = 690 V. Ordering Details For contactor Interlock unit Type Order code Pack ing Weight Star Delta Line type piece kg A 9 A 9 A 9 BEY SBN A 9 A 12 A 12 A 12 A 16 A 16 VE 5-1 BEY 16V-1 1SBN A 16 A 26 A 26 A 26 A 30 A 30 VE 5-1 A 26 A 40 A 40 VE 5-1 BEY SBN BEY SBN A 30 A 50 A 50 BED SBN A 40 A 63 A 63 VE 5-2 BED 50 1SBN A 50 A 75 A 75 A 75 A 95 A 95 A 95 A 1 A 1 BED SBN VE 5-2 BED 75 1SBN VE 5-2 VE 5-2 BED 95 1SFN BED 1 1SFN Note: The connections provided for the A.. contactors can be used for the AL, AL..Z, AE and TAE types BEY..-2 connection sets BEY 16-2 BEY SB500060F0000 1SB500049F0000 E30D Variant for Star-Delta Starters 7.5 kw up to 37 kw V BEY BEY 26-2, BEY 40-2 Insulated solid copper bars. Insulated solid copper bars and insulated flexible copper wires These connection sets are designed for Star-Delta starters whose contactors are assembled according to Line Delta Star mounting. They are made up of: Line contactor / Delta contactor: upstream connection phase-to-phase Delta contactor / Star contactor: downstream connection in parallel Star contactor: upstream Star point BEY 16-2 connection set is designed for star and delta contactors without mechanical interlocking (contactor mounting joined side by side). For mechanically interlocked star and delta contactors, use BEY 16V-2. BEY 26-2 and BEY 40-2 are designed for both star and delta contactors with or without interlock unit (contactor mounting joined side by side). Note: For BEY.. connection sets, ated Insulation Voltage U i = 690 V. Ordering Details For contactor Interlock unit Type Order code Pack ing Weight Line Delta Star type piece kg A 9 A 9 A 9 BEY SBN A 12 A 12 A 9 A 16 A 16 A 12 VE 5-1 BEY 16V-2 1SBN A 26 A 26 A 16 A 30 A 30 A 26 VE 5-1 A 40 A 40 A 26 VE 5-1 Note: The connections provided for the A.. contactors can be used for the AL, AL..Z types. BEY SBN BEY SBN SBC01C0201

64 As part of its on-going product improvement, ABB reserves the right to modify the characteristics or the products described in this document. The information given is not-contractual. For further details please contact the ABB company marketing these products in your country. 1SBC C0201 Printed in France (W xx) ABB Entrelec Export Department, rue Ampère Z.I. - B.P. 1 F Chassieu cedex / France Tel. : +33 (0) Fax : +33 (0)