40 Series - Miniature PCB/Plug-in relays A. Features
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1 Features & 2 Pole relay range Pole 10 A (3.5 mm pin pitch) Pole 10 A (5 mm pin pitch) Pole 8 A (5 mm pin pitch) PCB mount - direct or via PCB socket 35 mm rail mount - via screw and screwless sockets DC coils (standard or sensitive) & AC coils Cadmium Free contact material 8 mm, 6 kv (1.2/50 µs) isolation, coil-contacts UL Listing (certain relay/socket combinations) Flux proof: RT II standard, (RT III option) 95 series sockets Coil EMC suppression Timer accessories 86 series 3.5 mm contact pin pitch 1 Pole 10 A 5 mm contact pin pitch 1 Pole 10 A 5 mm contact pin pitch 2 Pole 8 A FOR UL HORSEPOWER AND PILOT DUTY RATINGS SEE General technical information page V Contact specification Contact configuration Rated current/maximum peak current A Rated voltage/maximum switching voltage V AC Rated load AC1 Rated load AC15 (230 V AC) Single phase motor rating (230 V AC) kw Breaking capacity DC1: 30/110/220 V A Minimum switching load mw (V/mA) Standard contact material Coil specification Nominal voltage (U N ) V AC (50/60 Hz) V DC Rated power /sens. DC (50 Hz)/W/W Operating range AC DC/sens. DC Holding voltage Must drop-out voltage Technical data Mechanical life cycles Electrical life at rated load AC1 cycles Operate/release time ms Insulation between coil and contacts (1.2/50 µs) kv Dielectric strength between open contacts V AC Ambient temperature range C Environmental protection Approvals (according to type) Copper side view Copper side view Copper side view 1 CO (SPDT) 1 CO (SPDT) 2 CO (DPDT) 10/20 10/20 8/15 250/ / /400 2,500 2,500 2, /0.3/ /0.3/0.12 8/0.3/ (5/5) 300 (5/5) 300 (5/5) AgNi AgNi AgNi /0.65/ /0.65/ /0.65/0.5 ( )U N ( )U N ( )U N ( )U N /( )U N ( )U N /( )U N ( )U N /( )U N 0.8 U N /0.4 U N 0.8 U N /0.4 U N 0.8 U N /0.4 U N 0.2 U N /0.1 U N 0.2 U N /0.1 U N 0.2 U N /0.1 U N / / / /3 - (12/4 sensitive) 7/3 - (12/4 sensitive) 7/3 - (12/4 sensitive) 6 (8 mm) 6 (8 mm) 6 (8 mm) 1,000 1,000 1, RT II** RT II** RT II** ** See general technical information Guidelines for automatic flow solder processes page II. 1
2 Features xx Pole 16 A (5 mm pin pitch) 40.xx.6 - Bistable versions of the 40.31, 40.51, & relays PCB mount - direct or via PCB socket 35 mm rail mount - via screw and screwless sockets DC coils & AC coils Cadmium Free option available 8 mm, 6 kv (1.2/50 µs) isolation, coil-contacts UL Listing (certain relay/socket combinations) Flux proof: RT II standard, (RT III option) 95 series sockets Coil EMC suppression Timer accessories 86 series 5 mm contact pin pitch 1 Pole 16 A Bistable (single coil) versions of 40.31/51/52/61 Bistable version (1 coil) types: For wiring diagrams see page 8 FOR UL HORSEPOWER AND PILOT DUTY RATINGS SEE General technical information page V Contact specification Contact configuration Rated current/maximum peak current A Rated voltage/maximum switching voltage V AC Rated load AC1 Rated load AC15 (230 V AC) Single phase motor rating (230 V AC) kw Breaking capacity DC1: 30/110/220 V A Minimum switching load mw (V/mA) Standard contact material Coil specification Nominal voltage (U N ) V AC (50/60 Hz) V DC Rated power /sens. DC (50 Hz)/W/W Operating range AC DC/sens. DC Holding voltage Must drop-out voltage Technical data Mechanical life cycles Electrical life at rated load AC1 cycles Operate/release time ms Insulation between coil and contacts (1.2/50 µs) kv Dielectric strength between open contacts V AC Ambient temperature range C Environmental protection Approvals (according to type) Copper side view 1 CO (SPDT) 16/30* 250/400 See relays 4, /0.3/ (10/5) AgCdO ***See table /0.65/ /1.0/ ( )U N ( )U N ( )U N /( )U N ( )U N / 0.8 U N /0.4 U N 0.2 U N /0.1 U N / See relays /3 - (12/4 sensitive) (8 mm) , Min. impulse duration RT II** 20 ms * With the AgSnO 2 material the maximum peak current is 120 A - 5 ms on normally open contact. *** Nominal voltage (U N ): V DC 2 ** See general technical information Guidelines for automatic flow solder processes page II.
3 Features Pole relay range Pole 10 A (Flat pack) Pole 16 A (Flat pack) Pole 10 A (Vertical) PCB mount - direct or via PCB socket (40.41 version) DC coils Cadmium Free option available 8 mm, 6 kv (1.2/50 µs) isolation, coil-contacts NO version available 1 Pole 10 A Flat pack PCB mount 1 Pole 16 A Flat pack PCB mount 1 Pole 10 A Vertical PCB or 95 series socket FOR UL HORSEPOWER AND PILOT DUTY RATINGS SEE General technical information page V Contact specification Contact configuration Rated current/maximum peak current A Rated voltage/maximum switching voltage V AC Rated load AC1 Rated load AC15 (230 V AC) Single phase motor rating (230 V AC) kw Breaking capacity DC1: 30/110/220 V A Minimum switching load mw (V/mA) Standard contact material Coil specification Nominal voltage (U N ) V AC (50/60 Hz) V DC Rated power /sens. DC (50 Hz)/W/W Operating range AC DC/sens. DC Holding voltage Must drop-out voltage Technical data Mechanical life cycles Electrical life at rated load AC1 cycles Operate/release time ms Insulation between coil and contacts (1.2/50 µs) kv Dielectric strength between open contacts V AC Ambient temperature range C Environmental protection Approvals (according to type) Copper side view Copper side view Copper side view 1 CO (SPDT) 1 CO (SPDT) 1 CO (SPDT) 10/20 16/30 10/20 250/ / /400 2,500 4,000 2, /0.3/ /0.3/ /0.3/ (5/5) 500 (10/5) 300 (5/5) AgCdO AgCdO AgCdO / /0.5 / /0.5 / /0.5 /( )U N /( )U N /( )U N /0.4 U N /0.4 U N /0.4 U N /0.1 U N /0.1 U N /0.1 U N / / / /4 12/4 12/4 6 (8 mm) 6 (8 mm) 6 (8 mm) 1,000 1,000 1, RT I RT I RT I 3
4 Ordering information Example: 40 series PCB relay, 2 CO (DPDT), 230 V AC coil. A B C D Series Type 1 = PCB mm pinning, flat 3 = PCB mm pinning 4 = PCB mm pinning 5 = PCB - 5 mm pinning 6 = PCB - 5 mm pinning No. of poles 1 = 1 pole for: 40.11, 10 A/16 A 40.31, 10 A 40.41, 10 A 40.51, 10 A 40.61, 16 A 2 = 2 pole for: 40.52, 8 A Coil version 6 = bistable 7 = Sensitive DC 8 = AC (50/60 Hz) 9 = DC Coil voltage See coil specifications A: Contact material 0 = Standard AgNi for 40.31/51/52, AgCdO for = AgCdO (standard for 40.11/41) 4 = AgSnO 2 5 = AgNi + Au (5 µm) B: Contact circuit 0 = CO (npdt) 3 = NO (npst) D: Special versions 0 = Standard 1 = Wash tight (RT III) 3 = High temperature (+ 125 C) wash tight C: Options 0 = None 16 = With rated current 16 A (for 40.11) Selecting features and options: only combinations in the same row are possible. Preferred selections for best availability are shown in bold. Type Coil version A B C D sensitive DC sensitive DC / sensitive DC /51 AC-sens. DC /51 DC AC-sens. DC DC AC-sens. DC DC /51/ bistable /61 4
5 Technical data Insulation according to EN pole 2 pole Nominal voltage of supply system V AC 230/ /400 Rated insulation voltage V AC Pollution degree Insulation between coil and contact set Type of insulation Reinforced (8 mm) Reinforced (8 mm) Overvoltage category III III Rated impulse voltage kv (1.2/50 µs) 6 6 Dielectric strength V AC 4,000 4,000 Insulation between adjacent contacts Type of insulation Basic Overvoltage category II Rated impulse voltage kv (1.2/50 µs) 2.5 Dielectric strength V AC 2,000 Insulation between open contacts Type of disconnection Micro-disconnection Micro-disconnection Dielectric strength V AC/kV (1.2/50 µs) 1,000/1.5 1,000/1.5 Conducted disturbance immunity Burst (5...50)ns, 5 khz, on A1 - A2 EN level 4 (4 kv) Surge (1.2/50 µs) on A1 - A2 (differential mode) EN level 3 (2 kv) Other data Bounce time: NO/NC ms 2/5 Vibration resistance (5 55)Hz: NO/NC g 10/4 (1 changeover) 15/3 (2 changeover) Shock resistance g 13 Power lost to the environment without contact current W 0.6 with rated current W 1.2 (40.11/31/41/51) 2 (40.61/52/ ) Recommended distance between relays mounted on PCB mm 5 5
6 Contact specification F 40 - Electrical life (AC) v contact current Types 40.31/51/61 F 40 - Electrical life (AC) v contact current Type Cycles Resistive load - cosϕ = 1 Inductive load - cosϕ = 0.4 Cycles Resistive load - cosϕ = 1 Inductive load - cosϕ = 0.4 limit for 40.31/51 F 40 - Electrical life (AC) v contact current Types 40.11/41 H 40 - Maximum DC1 breaking capacity Cycles Resistive load - cosϕ = 1 Inductive load - cosϕ = 0.4 limit for version 10 A DC breaking current (A) current limit 40.11/31/41/51 current limit current limit single contact contacts in series DC voltage (V) When switching a resistive load (DC1) having voltage and current values under the curve, an electrical life of can be expected. In the case of DC13 loads, the connection of a diode in parallel with the load will permit a similar electrical life as for a DC1 load. Note: the release time for the load will be increased. 6
7 Coil specifications Nominal Coil Operating range Resistance Rated coil voltage code consumption U N U min U max R I at U N V V V Ω ma , , , , , , , Series - Miniature PCB/Plug-in relays A DC coil data W standard (types 40.31/51/52/61) DC coil data W sensitive (types 40.31/51/52/61) Nominal Coil Operating range Resistance Rated coil voltage code consumption U N U min * U max ** R I at U N V V V Ω ma , , , , , , , , *U min = 0.8 U N for **U max = 1.5 U N for DC coil data W sensitive (types 40.11/41) Nominal Coil Operating range Resistance Rated coil voltage code consumption U N U min U max* R I at U N V V V Ω ma , , , *U max = 1.5 U N for AC coil data (types 40.31/51/52/61) Nominal Coil Operating range Resistance Rated coil voltage code consumption U N U min U max R I at U N (50Hz) V V V Ω ma , , , , , , coil data - bistable (types 40.31/51/52/61) Nominal Coil Operating range Resistance Rated coil DC: Release voltage code consumption resistance** U N U min U max R I at U N R DC V V V Ω ma Ω , , , ,500 ** R DC = Resistance in DC, R AC = 1.3 x R DC 1W 7
8 Coil specifications R 40 - DC coil operating range v ambient temperature Standard coil R 40 - DC coil operating range v ambient temperature Sensitive coil, types 40.31/51/52/61 R 40 - DC coil operating range v ambient temperature Sensitive coil, types 40.11/41 R 40 - AC coil operating range v ambient temperature 1 - Max. permitted coil voltage. 2 - Min. pick-up voltage with coil at ambient temperature. 1 - Max. permitted coil voltage. 2 - Min. pick-up voltage with coil at ambient temperature. Wiring diagram for 40 series bistable coil version AC Operation DC Operation On momentary closure of the SET switch the relay is magnetised through the diode and the relay contacts transfer to the set position and remain in this position. On momentary closure of the RESET switch the relay is demagnetised through limiting resistor (R AC ) and the contacts return to the reset position. On momentary closure of the SET switch the relay is magnetised and the relay contacts transfer to the set position and remain in this position. On momentary closure of the RESET switch the relay is demagnetised through limiting resistor (R DC ) and the contacts return to the reset position. Notes: The minimum SET or RESET impulse time is 20 ms. The maximum time can be continuous. In practice, always ensure that the SET and RESET contacts cannot be operated simultaneously. 8
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