PRECI-FLEX The Flexible Tool System

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1 The Flexible Tool System EXSYS Tool, Inc. T: F: P:

2 CONTACT INFORMATION Main Distribution Repair and Maintenance Service Preventative Maintenance Program USA MEXICO CANADA EXSYS Tool, Inc. & EXSYS Tool Repair, LLC Corporate Lake Blvd. San Antonio, FL Toll Free: (800) Toll Free Fax: (800) Phone: (352) Fax: (352) Web:

3 TABLE OF CONTENTS BMT45CC TURRET Puma MX1600 (ST) Lynx 220 (M, LM, MS) BMT75CC TURRET Puma 400 / 480 (M,LM,XLM) Puma 500 (M) Puma V550 (M) BMT55CC TURRET VT750 (M,2SP) Puma 1500 / 2000 / 00 (M,S,Y) Puma 2 (Y,LY,SY,LSY) Puma 230 / 240 / 280 (M,LM,S) Puma GT2M Puma H0TM BMT85CC TURRET Puma 600 / 0 / 800 (M, LM, XLM, XLY) VT1M VT0 (M, 2SP) Puma MX2 (ST,LST) Puma TL2000 / 00 (M,LM) Puma TT1500 / 1800 (MS,SY) VTT/TL2000 / 00 (M,S,Y) Lynx 300 (M) BMT65CC TURRET Puma 2 / 2600 (M,LM,MS,LMS,Y,LY,SY,LSY) Puma 300 (M,MS,MB,MC) Puma 3 (M,LM,LY,XLM,XLY,ULM,ULY) Puma MX2000 / 00 Puma MX2600 (T,ST) Puma TT00 (MS,SY) ACCESSORIES INFORMATION System Kit TECHNICAL INFORMATION Adapter Change & Key Locating System Compensating Clutch NOTES Puma V400 (M) VT450 (M,2SP) VTT / TL 2000 / 00 (M,S,Y) Corporate Lake Blvd. San Antonio, Florida T: P: F:

4 BMT45CC TURRET Puma MX1600 (ST) Lynx 220 (M,LM,MS) 44 34, Ø1-13 Ø45 75 Part no (Ext. Coolant) (previously ) Part no (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. Nm Direction of Rotation... Input=Output:Yes Collet Size... ER20 93, ,5 65 Ø45 53,9 65* Ø1-13 Part no (Ext. Coolant) (previously ) Part no (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. Nm Direction of Rotation... Input=Output:Yes Collet Size... ER20 1 EXSYS Tool, Inc. T: P: F:

5 BMT45CC TURRET 75 Puma MX1600 (ST) Ø45 93, , ,5 Ø45 84,75 105,3 Lynx 220 (M,LM,MS) 30,3 37,5 Ø1-13 Part no (Ext. Coolant) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. 40 Nm Direction of Rotation... Input=Output:Yes Collet Size... ER20 85 Ø1-13 Part no... Part no (Ext. Coolant) (Int. Coolant) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. Nm Direction of Rotation... Input=Output:Yes Collet Size... ER20 EXSYS Tool, Inc. T: P: F:

6 BMT45CC TURRET Puma MX1600 (ST) Lynx 220 (M,LM,MS) Ø0,5-10,5 42, ,5 Ø45 75 * Part no (Ext. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. 8 Nm Direction of Rotation... Input=Output:No Collet Size... ER16 * WARNING: maximum tool extension at specific angles may be limited by the flight circle of your machine. Static Tool Holders Description Part No , Type I Axial OD Tool Holder Axial left hand offset rectangular transverse External coolant supply (mm) Available in 3/4" Type II Axial OD Tool Holder Radial left hand / right hand rectangular transverse External coolant supply (mm) Available in 3/4" 65 Ø32H Single ID Boring Bar Holder Radial left hand / right hand cylindrical chuck External and Internal coolant supply (mm) Available in 1 1/4" Double OD Tool Holder Axial, multiple rectangular transverse External coolant supply (mm) Available in 3/4" EXSYS Tool, Inc. T: P: F:

7 Ø ,5 104 Ø55 BMT55CC TURRET 85 Puma 1500 / 2000 / 00 (M,S,Y) 85 2 (Y,LY,SY,LSY) 230 / 240 / 280 (M,LM,S) GT2M H00TM MX2 (ST,LST) TL2000 / 00 (M,LM) TT1500 / 1800 (MS/SY) VTT / TL2000 / 00 (M,S,Y) Part no (Ext. Coolant) (previously ) Part no (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. 40 Nm Direction of Rotation... Input=Output:Yes Collet Size... ER Lynx 300 (M) L2 L Ø ,5 49,7 Ø1-16 Part no...tt1500sy / TT1800SY (Ext. Coolant) (previously ) Part no...tt1500sy / TT1800SY (Int. Coolant) (previously ) Part no...all Other BMT (Ext. Coolant) (previously ) Part no...all Other BMT (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. 40 Nm Direction of Rotation... Input=Output:Yes Collet Size... ER L2 119mm 119mm 104mm 104mm L1 85mm 85mm mm mm EXSYS Tool, Inc. T: P: F:

8 130 BMT55CC TURRET Puma 1500 / 2000 / 00 (M,S,Y) 2 (Y,LY,SY,LSY) 230 / 240 / 280 (M,LM,S) GT2M H00TM MX2 (ST,LST) TL2000 / 00 (M,LM) TT1500 / 1800 (MS/SY) VTT / TL2000 / 00 (M,S,Y) Ø55 * Ø * , ,5 20 Ø Ø55 66,5 66, ,5 Lynx 300 (M) Part no (Ext. Coolant) (previously ) Part no (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. 40 Nm Direction of Rotation... Input=Output: Yes Collet Size... ER * Part no (Ext. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. 13 Nm Direction of Rotation... Input=Output: No Collet Size... ER20 * WARNING: maximum tool extension at specific angles may be limited by the flight circle of your machine. 5 EXSYS Tool, Inc. T: P: F:

9 * Ø55 BMT55CC TURRET Ø1-16 Ø ,5 93,5 107,5 32,5 42,5 Puma 1500 / 2000 / 00 (M,S,Y) 2 (Y,LY,SY,LSY) 230 / 240 / 280 (M,LM,S) GT2M H00TM MX2 (ST,LST) TL2000 / 00 (M,LM) TT1500 / 1800 (MS/SY) VTT / TL2000 / 00 (M,S,Y) Part no... Ratio... Input RPM... Output RPM... Output Torque... Collet Size (Ext. Coolant) (previously ) i=1:1 max /min max /min max. Nm ER Lynx 300 (M) * WARNING: maximum tool extension at specific angles may be limited by the flight circle of your machine. Static Tool Holders Description Part No Type I Axial OD Tool Holder Axial left hand offset rectangular transverse External coolant supply (mm) Available in 1" Type II Axial OD Tool Holder Radial left hand / right hand rectangular transverse External coolant supply (mm) Available in 1" Ø40H7 103 Single ID Boring Bar Holder Radial left hand / right hand cylindrical chuck External and Internal coolant supply (mm) Available in 1 1/2" (mm) Available in 1 1/2" Double OD Tool Holder Axial, multiple rectangular transverse External coolant supply (mm) Available in 1" Double Ø20H Ø20H7 Double Boring Bar Holder Radial left hand - right hand multiple cylindrical chuck External and Internal coolant supply (mm) Available in 3/4" EXSYS Tool, Inc. T: P: F:

10 BMT65CC TURRET Puma 2 / 2600 (M,LM,MS,LMS, Y,LY,SY,LSY) 300 (M,MS,MB,MC) 3 (M,LM,LY,XLM, XLY,ULM,ULY) MX2000 / 00 MX2600 (T,ST) TT00 (MS,SY) V400 (M) VT450 (M,2SP) VTT / TL2000 / 00 (M,S,Y) 41,5 112 L Ø65 49,7 Ø2-20 Ø65 Part no (Ext. Coolant) (previously ) Part no (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min OutputTorque... max. Nm Direction of Rotation... Input=Output: Yes Collet Size... ER Part no...puma (Ext. Coolant) (previously ) Part no...puma (Int. Coolant) (previously ) Part no...all Other BMT (Ext. Coolant) (previously ) Part no...all Other BMT (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. Nm Direction of Rotation... Input=Output: Yes Collet Size... ER32 L1 L2 110mm 110mm 138mm 138mm L1 72mm 72mm mm mm Ø EXSYS Tool, Inc. T: P: F:

11 124 86* 112 Ø Part no... Part no... Ratio... Input RPM... Output RPM... Output Torque... Direction of Rotation... Collet Size... BMT65CC TURRET Ø (Ext. Coolant) (previously ) (Int. Coolant) (previously ) i=1:1 max /min max /min max. Nm Input=Output: Yes ER32 Puma 2 / 2600 (M,LM,MS,LMS, Y,LY,SY,LSY) 300 (M,MS,MB,MC) 3 (M,LM,LY,XLM, XLY,ULM,ULY) MX2000 / 00 MX2600 (T,ST) TT00 (MS,SY) V400 (M) VT450 (M,2SP) VTT / TL2000 / 00 (M,S,Y) * * Ø Ø * 73 Part no (Ext. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. 13 Nm Direction of Rotation... Input=Output: No Collet Size... ER20 * WARNING: maximum tool extension at specific angles may be limited by the flight circle of your machine. EXSYS Tool, Inc. T: P: F:

12 BMT65CC TURRET Puma 2 / 2600 (M,LM,MS,LMS) 2 / 2600 (Y,LY,SY,LSY) 300 (M,MS,MB,MC) 3 (M,LM,LY,XLM, XLY,ULM,ULY) MX2000 / 00 MX2600 (T,ST) TT00 (MS,SY) V400 (M) VT450 (M,2SP) VTT / TL2000 / 00 (M,S,Y) * Ø65 94 Ø Part no (Ext. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. Nm Collet Size... ER32 Static Tool Holders Description Part No Type I Axial OD Tool Holder Axial left hand offset rectangular transverse External coolant supply (mm) Available in 1" Type II Axial OD Tool Holder Radial left hand / right hand rectangular transverse External coolant supply (mm) Available in 1" Ø40H Single ID Boring Bar Holder Radial left hand / right hand cylindrical chuck External and Internal coolant supply (mm) Available in 1 1/2" (mm) Available in 1 1/2" Double OD Tool Holder Axial, multiple rectangular transverse External coolant supply (mm) Available in 1" ØH ØH7 Double Boring Bar Holder Radial left hand - right hand multiple cylindrical chuck External and Internal coolant supply (mm) Available in 1" Double 9 EXSYS Tool, Inc. T: P: F:

13 BMT75CC TURRET Puma 74 40, / 480 (M,LM,XLM) 500 (M) V550 (M,2SP) VT750 (M,2SP) Ø3-26 Ø Part no (Ext. Coolant) (previously ) Part no (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. Nm Direction of Rotation... Input=Output: Yes Collet Size... ER Ø * Ø3-26 Part no (Ext. Coolant) (previously ) Part no (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. Nm Direction of Rotation... Input=Output: Yes Collet Size... ER40 EXSYS Tool, Inc. T: P: F:

14 BMT75CC TURRET Puma 400 / 480 (M,LM,XLM) 500 (M) ,5 75* ,5 60 V550 (M,2SP) * VT750 (M,2SP) , ,5 Ø85 * Part no (Ext. Coolant) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. Nm Direction of Rotation... Input=Output: No Collet Size... ER32 Static Tool Holders Description Part No , Type I Axial OD Tool Holder Axial left hand offset rectangular transverse External coolant supply (mm) Available in 1" ,5 135 Type II Axial OD Tool Holder Radial left hand / right hand rectangular transverse External coolant supply (mm) Available in 1" Ø60H7 107,5 173 Single ID Boring Bar Holder Radial left hand / right hand cylindrical chuck External and Internal coolant supply (mm) Available in 2.5" 11 EXSYS Tool, Inc. T: P: F:

15 BMT85CC TURRET 1 Puma 600 / 0 / 800 (M,LM,XLM,XLY) VT1M VT0 (M,2SP) Ø10-34 Ø85 1 Part no... Part no... Ratio... Input RPM... Output RPM... Output Torque... Direction of Rotation... Collet Size (Ext. Coolant) (previously ) (Int. Coolant) (previously ) i=1:1 max /min max /min max. 210 Nm Input=Output: Yes ER ,5 Ø85 72,5 85* Ø10-34 Part no (Ext. Coolant) (previously ) Part no (Int. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. 210 Nm Direction of Rotation... Input=Output: Yes Collet Size... ER50 EXSYS Tool, Inc. T: P: F:

16 BMT85CC TURRET Puma 600 / 0 / 800 (M,LM,XLM,XLY) VT1M VT0 (M,2SP) L2 140 Ø ,5 82,5 L1 Ø10-34 Part no...vt (Ext. Coolant) Part no...vt (Int. Coolant) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. 210 Nm Direction of Rotation... Input=Output: Yes Collet Size... ER50 L2 191mm 191mm L1 135mm 135mm * ,5 75* , , ,5 Ø85 * Part no (Ext. Coolant) (previously ) Ratio... i=1:1 Input RPM... max /min Output RPM... max /min Output Torque... max. Nm Direction of Rotation... Input=Output: No Collet Size... ER32 13 EXSYS Tool, Inc. T: P: F:

17 Static Tool Holders Description Part No BMT85CC TURRET Type I Axial OD Tool Holder Axial left hand offset rectangular transverse External coolant supply (mm) Available in 1" Puma 600 / 0 / 800 (M,LM,XLM,XLY) VT1M VT0 (M,2SP) Type II Axial OD Tool Holder Radial left hand / right hand rectangular transverse External coolant supply (mm) Available in 1" Ø80H Single ID Boring Bar Holder Radial left hand / right hand cylindrical chuck External and Internal coolant supply (mm) Available in 2.5" EXSYS Tool, Inc. T: P: F:

18 Accessories Part Number Ext. Coolant Tube Nozzle Collet Nut (Form F) Collet Wrench (Form F) Spindle Wrench Retention Knob Tapered Bolts BMT45CC (Ext/ER20) (Int/ER20) N/A (Ext/ER20) SW (Int/ER20) N/A (Ext/ER16) N/A N/A (Ext/ER20) (Int/ER20) N/A 123 SW (Ext/ER20) BMT55CC (Ext/ER) (Int/ER) N/A (Ext/ER) (Int/ER) N/A N/A (Ext/ER) SW (Int/ER) N/A (Ext/ER) (Int/ER) N/A (Ext/ER20) N/A (Ext/ER) BMT65CC (Ext/ER32) (Int/ER32) N/A (Ext/ER32) (Int/ER32) N/A (Ext/ER32) SW (Int/ER32) N/A (Ext/ER32) (Int/ER32) N/A (Ext/ER32) (Ext/ER20) SW N/A BMT75CC (Ext/ER40) (Int/ER40) N/A (Ext/ER40) (Int/ER40) N/A (Ext/ER32) SW32 08 N/A BMT85CC (Ext/ER50) (Int/ER50) N/A (Ext/ER50) (Int/ER50) N/A (Ext/ER50) (Int/ER50) N/A (Ext/ER32) SW N/A EXSYS Tool, Inc. T: P: F:

19 Accessories External Part No. Internal Part No. Collet Nuts & Wrench ER Size Style L1 D1 Form Wrench Part No N/A ER 11 ER 11 AX 7,5 M18 x 1,0 E ER 16 ER 16 AX 7,6 M24 x 1,0 E ER 20 ER 20 AX 8,5 M28 x 1,5 E ER ER AX 8,8 M32 x 1,5 E ER 32 ER 32 AX 9,8 M40 x 1,5 E ER 40 ER 40 AX 11,7 M50 x 1,5 E Ext. 1 N/A ER 11 ER 11 A 6 kt 8 M18 x 1,0 F SW 13 Ext. 106 Int. 106 ER 16 ER 16 A 6 kt 11 M24 x 1,0 F SW 19 Ext. 123 Int. 123 ER 20 ER 20 A 6 kt 12,5 M28 x 1,5 F SW 22 Ext. 109 Int. 109 ER ER A 6 kt 14 M32 x 1,5 F SW 24 Ext Int ER 32 ER 32 A 6 kt 17,7 M40 x 1,5 F SW 32 Ext. 112 Int. 112 ER 40 ER 40 AC 20 M50 x 1,5 G 06 Ext Int ER 50 ER 50 AK 27 M68 x 1,5 G 08 Coolant Tubes & Nozzle Unit Part No. Type D1 L1 L I M 8 x I M 10 x A M 8 x 1 60 N/A G M 8 x 1 N/A A M 10 x 1 N/A G M 10 x 1 N/A A M 10 x 1 N/A EXSYS Tool, Inc. T: P: F:

20 Accessories Collets Diameter (inches) 1/16" 1/8" 3/16" 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 11/16" 3/4" 13/16" 7/8" 1" ER16 ER20 ER ER32 ER40 Part No. Part No. Part No. Part No. Part No N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Clamping Range ER16 ER20 ER ER32 ER40 (mm) (inches) Part No. Part No. Part No. Part No. Part No N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A **Other Collet sizes are availible upon request. Please contact our sales office for more information. 17 EXSYS Tool, Inc. T: P: F:

21 Accessories Boring Bar Bushings Part No. A B C D EX /8" EX /2" EX /4" 5/8" 1-7/8" 2-1/4" EX /4" EX1-1" EX /6" EX /2" EX /8" 1-1/2" EX /4" 2-3/8" 2-3/4" EX150-1" EX /4" EX /2" EX /8" EX /4" EX200-2" 1" 3" 3 1/2" EX /4" EX /2" EX /4" EX /4" EX0-1" 2 1/2" EX /4" 2 3/4" 4 EX /2" C B A D EXSYS Tool, Inc. T: P: F:

22 System The First and Only Tooling System using a Single Base Holder for Collets and other Tooling Adapters. Fast Flexible Precise Pre-Set Compact Universal Economical The interchange system makes lathe tooling change overs quick, accurate and economical. Our highly precise repeatability is unsurpassed. Other interchangeable tooling systems cannot achieve this due to their inaccurate interfaces. Eppinger s modular system adds a new dimension to high precision flexibility. The basis of our interface is a universally utilized collet configuration. The advantages speak for themselves. 19 EXSYS Tool, Inc. T: P: F:

23 Kit The Revolutionary Tooling System Size ER20 ER ER32 ER40 ER50 Starter Kit Please Note: All Kits Include - Shell Mill - Collet Chuck Extended - Weldon Shank Standard - Wrenches Interchangeable Adapters Standard Collet Tapping Collet Collet Chuck Collet Chuck Extended Collet Chuck Extended Weldon Shank Standard Weldon Shank Extended Shell Mill Whistle Notch Boring Bar Holder EXSYS Tool, Inc. T: P: F:

24 Technical Information Adapter Change Using the T-Wrench (1) insert and tighten the four screws (2) into the designated openings on the collet face. Then use the spanner wrench (3) to keep the spindle from rotating. This will allow a hands free approach and ensure that it is tightened properly. NOTE : The screw does not need to be flush when tightened. Key Locating System The Key Locating system is an alignment system that ensures precise repeatability during tool change by centering the tool holder in the center of the turret station within microns. It was designed to save time in set-up allowing the opperator to align the tool in the same position every time. 21 EXSYS Tool, Inc. T: P: F:

25 Technical Information New Compensating Clutch Drive Motor The clutch is twice as big as the old coupling/clutch therefore the torque transfer is greater due to increased surface area. The clutch compensates for misalignment between the turret drive motor and the tool holder, therefore resulting in less wear. This is achieved by allowing the coupling of the holder to "float" in order to compensate for any misalignment. Better alignment with less vibrations resulting in a longer tool life, with better finishes by reducing chatter marks. EXSYS Tool, Inc. T: P: F:

26 TM NOTES 23 EXSYS Tool, Inc. T: P: F:

27 TM NOTES EXSYS Tool, Inc. T: P: F:

28 11654 Corporate Lake Blvd. San Antonio, Florida T: P: F:

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