Universal / DeVlieg LLC a division of Mistequay Group, LTD

Transcription

1 Universal / DeVlieg LLC a division of Mistequay Group, LTD Pioneers in Tool Holding, High Precision Boring and Presetting Solutions Universal / DeVlieg LLC has been providing innovative and cost cutting solutions for over 70 years. We have continued to push the envelope in production and tooling performance with sound, proven technology that is continually evolving. January, 2005 Mistequay Group, LTD purchased this corporation with the intention of investing into the brands for long term growth and product development. November, 2005 Universal / DeVlieg LLC was formed to give individual attention to the products and services this division offers. We have several new products and updates in this catalog release including: Acura-Seal Sealed by Design Coolant Thru Collet Systems Sealed ER Collets Improved Mod-Flex Modular Boring Offering Expanded CNC Tool Holder Offering and many other expansions and updates Specials are still a main part of our manufacturing and focus. We have over 32,000 active part numbers and over 10,000 standard items. This allows us to provide tooling solutions unmatched in this industry complemented with a technical support staff second to none. The advantage of having manufactured special tooling for over 70 years is that we have built just about every configuration imaginable. This gives us the experience necessary to provide working solutions the first time! Quality has never been an issue with tapers manufactured to ISO AT3 taper tolerances and quality checks surpassing ISO 9001 requirements on all of our products. We pride ourselves on a high quality product that performs for years consistently and accurately.

2 Product Warranty Universal / DeVlieg, LLC warrants all standard tooling systems to be free of defects in material or manufacture for a period of one year from shipping date. Non-Catalog and Special items are warranted for material and workmanship only, the customer accepts all responsibility for design and function. Product malfunction meeting the above criteria will be rectified immediately at no charge to the customer. This applies to the product supplied only and does not include any other considerations or misuse of the product. All other warranties, expressed or implied, are excluded from all sales by Universal / DeVlieg, LLC. Universal / DeVlieg, LLC has no control over the use of our products by our customers. All recommendations in this catalog, web site or by our staff is given in good faith. It is the responsibility of the user to test and insure the products are suitable for the application. Safety Warnings Proper safety and protection must be observed when using any machining product. In the machining process material, cutting tool or holding device fragments may be thrown at high speeds which can cause serious bodily harm. It is important to use proper shielding, protective garments, safety equipment and general safety during all machining practices. Carbide Warnings When used properly Carbide products are designed to be safe and without risk to person or property. Please review recommended usage and make sure the tool is being used within designed diameter, speed and feeds for the operation being performed. Improper use can cause serious bodily harm and damage to personal property. These products use materials which are classified as hazardous by OSHA. This may include one or more of the following: Tungsten Carbide, Titanium Carbide, Chromium Carbide, Chromium Cadmium, Cobalt and Nickel. Carbide products are brittle and may fracture from impact which may cause fragments to detach at high speed. All insert holders are designed to accept a standard configuration and should fit tight and secure in the insert pocket. Carbide should never be forced or loosely fit in the insert holder. It is imperative that proper shielding, protective garments, safety equipment and general safety are observed while using any carbide products. Do not grind carbide without proper equipment and ventilation, grinding carbide may release dangerous levels of cobalt. Material Safety Data Sheets, are available upon request. Retention Knob Warnings Unfortunately in our industry the machine tool manufactures have used thousands of different retention knob configurations. Many look similar but have dimensional differences which if misapplied may allow a tool holder to release from a machine spindle causing personal injury or property damage. It is very important that the proper retention knob is used with the proper tool holder for each individual machine. Make sure all retention knobs are fully tightened, workable thread locking compound is recommended. Do not over tighten, excessive run out or damage may occur to the tool holder and / or spindle. Universal / DeVlieg, LLC builds to industry standards and meet material, tensile and yield designated by the ANSI, ISO, DIN or JIS standards. All special knobs are built to these standards unless otherwise specified by the customer who assumes all responsibility and liability for the design. 2

3 CNC Tooling Holding Cat 40 & 50 BT 40 HSK 63A & 100A 4 Straight Shank Tooling Holding Collet Chucks Tap Chucks 60 DeVlieg MicroAdjust Boring Systems Technical Data Mod-Flex Modular Tooling GA Gear Adjust Offset Boring Heads Micro-Adjust Boring Bars & Boring Rings GA Gear Adjust Boring Bars & Boring Rings 68 Twin-Bore & Tri-Bore Rough Boring Systems Twin-Bore Holders Tri-Bore Holders Cartridges Mod-Flex Standard Adapters 106 Kwik-Switch Tool Holding Systems Spindles & Master Holders Adapters Accessories 120 Collets Acura-Seal, Acura-Flex, Acura-Tap, Acura-Grip, & Double Taper ER Collets SG & DA Collets 132 Accessories Collet Nuts & Wrenches HSK Coolant Tubes & Wrenches Tap Adapters & Tap Extensions Retenion Knobs Shell Mill Screws Locking Fixtures Preset Height Gages 144 Index Microset Tool Management Systems UNO, ECO, Prima & Viva Presetters Tool Management Service & Support 188 3

4 Cat40 Acura-Flex, ER & SG Collet Chucks End Mill, Shell Mill Adapters & Stub Arbors Morse & Jacobs Taper Adapters Shrink Fit Tap Drivers Kwik-Switch Nose & Soft Blank Nose 6 Cat50 Acura-Flex, ER & SG Collet Chucks End Mill, Shell Mill Adapters & Stub Arbors Morse & Jacobs Taper Shrink Fit Tap Drivers Kwik-Switch Nose & Soft Blank Nose 18 BT40 Acura-Flex, SG & ER Collet Chucks End Mill & Shell Mill Adapters Morse & Jacobs Taper Adapters Shrink Fit Tap Drivers Soft Blank Nose 34 4 CNC Tool Holders HSK 63A Acura-Flex & ER Collet Chucks End Mill & Shell Mill Adapters Shrink Fit Soft Blank Nose HSK 100A Acura-Flex & ER Collet Chucks End Mill & Shell Mill Adapters Shrink Fit Soft Blank Nose 44 52

5 Cat40 Acura-Flex Collet Chucks w/ Cat40 Shanks Acura-Flex extended range collets Order collet separately by matching collet range To order Acura-Grip delete AF-prefix Coolant thru feature ANSI B AT3 taper tolerance DIN coolant thru the flange available upon request Acura-Flex Extended range Excellent gripping power Acura-Grip Extreme precision 1/2, 3/4, 1 collet ranges P: P: Part Collet Range (Acura -Flex Collet No. s) C D Max. Preset Depth F Includes Nut Max. Nut Tightening Torque Ref. Wrench AF /16-3/8 AF (AF21 - AF44) AF Octagon ft/lbs AF /64-1/2 AF (AF55 - AF82) AF Octagon ft/lbs AF /64-3/4 AF (AF95 - AF140) AF Spanner ft/lbs AF / AF (AF162 - AF213) Spanner ft/lbs

6 Cat40 ER Collet Chucks w/ Cat40 Shanks ER extended range collets Order collets separately by matching collet series Coolant thru feature ANSI B AT3 taper tolerance DIN coolant thru the flange available upon request ER collets Extended range P: P: Part 40CTER1125 Collet Series C D Max. Preset Depth ER11 40CTER ( ) 40CTER CTER CTER ER 16 40CTER ( ) 40CTER CTER CTER CTER2040 ER CTER2060 ( ) CTER CTER ER25 40CTER ( ) 40CTER CTER CTER ER32 40CTER ( ) 40CTER CTER CTER CTER4040 ER CTER4060 ( ) CTER F Includes Nut Max. Nut Tightening Torque Ref. Wrench.67 Hex. NER11 20 ft. lbs. WER11.98 Hex. NER16 50 ft. lbs. WER Hex. NER20 75 ft. lbs. WER Span. NER25 95 ft. lbs. WER Span. NER ft. lbs. WER Span. NER ft. lbs. WER40 6

7 Cat40 SG (TG) Collet Chucks w/ Cat40 Shanks SG (TG) extended range collets Order collet separately by matching collet series ANSI B AT3 taper tolerance Coolant thru feature SG (TG) collets Single angle P: P: Part Collet D Max. Includes Max. Nut Ref. Collet Series C F Range Preset Depth Nut Tightening Torque Wrench SG Hex ft. lbs SG Hex ft. lbs

8 Cat40 End Mill Adapters w/ Cat40 Shanks ANSI B AT3 taper tolerance Coolant thru - DIN coolant thru the flange upon request 8 Part A End Mill Shank Size B C D E M Set Screw No * FS FS * FS FS P: * FS * * * * * * * * ** * ** ** * & ** ** * ** ** * Set screws in line with shank drive slots. ** Requires 2 set screws Part no & M exceeds Diameter. May not have clearance for tool changer. Deviates from ANSI B Note: Increased cutting tool vibration may result from excessive tool deflection caused by heavy side load on extended length holders.

9 Cat40 Shell Mill Adapters w/ Cat40 Shanks ANSI B AT3 taper tolerance DIN coolant thru the flange upon request Coolant thru screw options available see page ### Keys and socket cap screw furnished Socket Cap Screw P: Part A Drive Screw B C M Pilot Dia. Key Thread / / / /4-16 Note: Increased cutting tool vibration may result from excessive tool deflection caused by heavy side load in extended length holders. Stub Arbors w/ Cat40 Shanks ANSI B AT3 taper tolerance Arbor nuts and spacers are included Part A Pilot Dia. C D M Thread " / /2-12 P: 9

10 Cat40 CAT40 Shrink Fit Balanceable & coolant ports available upon request ANSI B AT3 taper tolerance Coolant thru - DIN coolant thru the flange upon request Fig. 1 P: Fig. 2 Part (Fig. 1) ØA B C D E F / / / / / / / / Extended Lengths (Fig. 2) ØA B C D E F / / / / / Note: Cutting tool shank size must be h6 tolerance to work properly or cutter sticking or slipping may occur. Cutter shanks must fully engage the length of the Shrink Fit holder bore. Improper heating and cooling may cause damage to the holder. Please refer to your Shrink Fit machine manual for proper clamping and un-clamping. Increased cutting tool vibration may result from excessive tool deflection caused by heavy side load on extended length holder.

11 Cat40 Morse Taper Adapters w/ Cat40 Shanks ANSI B AT3 taper tolerance Part Morse Taper * * * C M P: * These adapters are for rear-feed thru-coolant tools. Jacobs Taper Adapters w/ Cat40 Shanks ANSI B AT3 taper tolerance Part Jacobs Taper C 1.47 P: 11

12 Cat40 Universal Heavy Duty Quick Change Tension & Compression Tap Drivers w/ Cat40 Shanks Order tap adapter separately by matching adapter size ANSI B AT3 taper tolerance Full tension available upon request Solid tap adapter Torque control tap adapter P: P: Part Adapter Size Tap Range #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 pipe C D F M Tension Compression

13 Cat40 Universal Acura-Tap Heavy Duty Tension & Compression Tap Drivers w/ Cat40 Shanks Acura-Tap collets Order collets separately by matching tap range ANSI B AT3 taper tolerance Full tension available upon request Acura-Tap positive drive collets P: P: Part Tap Range C D F M Includes Nut No. Tension Compression Ref. Wrench #0-1/2 Hand 1/8 Pipe 1/4-7/8 Hand 1/8-1/2 Pipe Hex Hex

14 Cat40 Rigid Quick Change Tap Drivers w/ Cat40 Shanks Order tap adapter separately by matching adapter size ANSI B AT3 taper tolerance Coolant thru Torque type tap adapters should not be used with these holders Solid tap adapter Part Adapter Size Tap Range C F #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 Pipe P: P: Short Style Quick Change Tension & Compression Tap Drivers w/ Cat40 Shanks Order tap adapter separately by matching adapter size ANSI B AT3 taper tolerance Solid tap adapter Torque control tap adapter Part Adapter Size Tap Range C F Tension Compression #0-9/16 Hand 1/8 Pipe /4-7/8 Hand 1/4-1/2 Pipe P: P:

15 Cat40 Kwik-Switch II Master Holder w/ Cat40 Shank Kwik-Switch size Part Kwik-Switch Size C M Includes Nut No Ref. Wrench No Soft Blank Nose w/ Cat40 Shanks Material: 8620 Nose end Rockwell C ANSI B AT3 taper tolerance P - Coolant hole Part C D M P /8 Dia. 15

16 Cat50 Acura-Flex Collet Chucks w/ Cat50 Shanks Acura-Flex extended range collets Order collet separately by matching collet range To order Acura-Grip delete AF-prefix Coolant thru feature ANSI B AT3 taper tolerance DIN coolant thru the flange available upon request Acura-Flex Extended range Excellent gripping power Acura-Grip Extreme precision 1/2, 3/4, 1, 1-3/8 & 1-5/8 collet ranges P: P: Part Collet Range (Acura-Flex Collet No. s) C D Max. Preset Depth F Includes Nut Max. Nut Tightening Torque Ref. Wrench AF /16-3/ AF (AF21 - AF44) Oct ft/lbs AF /64-1/ AF (AF55 - AF82) Oct ft/lbs AF /64-3/ AF (AF95 - AF140) Span ft/lbs AF AF / Span ft/lbs AF (AF162 - AF213) AF AF /32-1-3/ AF (AF241 - AF286) Span ft. lbs AF /32-1-5/ AF (AF331 - AF377) Span ft. lbs

17 Cat50 ER Collet Chucks w/ Cat50 Shanks ER extended range collets Order collet separately by matching collet series Coolant-thru feature ANSI B AT3 taper tolerance DIN coolant thru the flange available upon request ER collets Extended range P: P: Part Collet Series C D Max. Preset Depth F Includes Nut Max. Nut Tightening Torque Ref. Wrench 50CTER CTER1660 ER CTER1680 ( ) Hex. NER16 50 ft. lbs. WER16 50CTER CTER ER20 50CTER ( ) 50CTER Hex. NER20 75 ft. lbs. WER20 50CTER CTER2560 ER CTER2580 ( ) Span. NER25 95 ft. lbs. WER25 50CTER CTER CTER3260 ER CTER3280 ( ) Span. NER ft. lbs. WER32 50CTER CTER ER40 50CTER ( ) 50CTER Span. NER ft. lbs. WER40 17

18 Cat50 SG (TG) Collet Chucks w/ Cat50 Shanks SG (TG) extended range collets Order collet separately by matching collet series ANSI B AT3 taper tolerance Coolant thru feature SG (TG) -collets (single angle) P: P: Part Collet Series Collet Range D Max. C Preset Depth SG 3/32-1" SG 1/2-1-1/ F Includes Nut Max. Nut Tightening Torque Ref. Wrench 2.25 Hex ft. lbs Span ft. lbs

19 Cat50 End Mill Adapters w/ Cat50 Shanks ANSI B AT3 taper tolerance Coolant thru - DIN coolant thru the flange upon request Part ØA End Mill Shank Size B C D E M Set Screw No * * * * * * * * * * * * * * * * * * * * Requires 2 set screws Note: Increased cutting tool vibration may result from excessive tool deflection caused by heavy side load on extended length holders. 19

20 Cat50 Shell Mill Adapters w/ Cat50 Shanks ANSI B AT3 taper tolerance Coolant thru DIN coolant thru the flange available upon request Coolant thru screw options available see page Keys and socket cap screw furnished P: Socket cap screw 20 Part Dia. A B C M Drive Key Screw Thread /16 3/ /8 1/ /2 5/ /8 3/ /4 1" " - 14 Note: Increased cutting tool vibration may result from excessive tool deflection caused by heavy side load on extended length holders.

21 Cat50 Stub Arbors w/ Cat50 Shanks ANSI B AT3 taper tolerance Arbor nuts and spacers are included P: Part A Pilot Dia. C D M Thread " / /

22 Cat50 CAT50 Shrink Fit Balanceable & coolant ports available upon request ANSI B AT3 taper tolerance Coolant thru DIN coolant thru the flange upon request Fig. 1 P: Fig Note: Part (Fig. 1) ØA B C D E F / / / / / / / Extended Lengths (Fig. 2) ØA B C D E F / / / / / Cutting Tool Shank Size must be h6 tolerance to work properly or cutter sticking or slipping may occur. Cutter Shanks must fully engage the length of the Shrink Fit holder bore. Improper heating and cooling may cause damage to the holder. Please refer to your Shrink Fit machine manual for proper clamping and un-clamping. Increased cutting tool vibration may result from excessive tool deflection caused by heavy side load on extended length holders.

23 Cat50 Morse Taper Adapters w/ Cat50 Shanks ANSI B AT3 taper tolerance Part Morse Taper C M * * * * * These adapters are for rear-feed thru-coolant tools. P: Jacobs Taper Adapters w/ Cat50 Shanks ANSI B AT3 taper tolerance Part Jacobs Taper C P: 23

24 Cat50 Universal Heavy Duty Quick Change Tension & Compression Tap Drivers w/ Cat50 Shanks Order tap adapter separately by matching adapter size ANSI B AT3 taper tolerance Full tension available upon request P: P: Solid tap adapter Torque control tap adapter Part Adapter Size Tap Range C D F M Tension Compression #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 Pipe 3/4-1-3/8 Hand 3/8-1 Pipe Universal Acura-Tap Heavy Duty Tension & Compression Tap Drivers w/ Cat50 Shanks Acura-Tap collets Order collets separately by matching tap range ANSI B AT3 taper tolerance Full tension available upon request P: P: Acura-Tap positive drive collets Part Tap Range Includes Nut C D F M Tension Compression Ref. Wrench No #0-1/2 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 Pipe 3/4-1-1/2 Hand 1/2-1-1/4 Pipe Hex Hex Span

25 Cat50 Rigid Quick Change Tap Drivers w/ Cat50 Shanks Order tap adapter separately by matching adapter size ANSI B AT3 taper tolerance Coolant thru Torque type tap adapters should not be used with these holders Solid tap adapter Part Adapter Size Tap Range C F #0-9/16 Hand 1/8 Pipe /4-7/8 Hand 1/4-1/2 Pipe 3/4-1-3/8 Hand 3/8-1 Pipe P: P: Short Style Quick Change Tension & Compression Tap Drivers w/ Cat50 Shanks Order tap adapter separately by matching adapter size ANSI B AT3 taper tolerance Solid tap adapter Torque control tap adapter Part Adapter Size Tap Range C F Tension Compression #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/8-1/2 Pipe 3/4-1-3/8 Hand 3/8-1 Pipe P: P: 25

26 Cat50 Kwik-Switch II Master Holder w/cat50 Shanks Kwik-Switch size Part No. Kwik-Switch Size C M Includes Nut No. Ref. Wrench No Soft Blank Nose w/cat50 Shanks Material: 8620 Nose end Rockwell C ANSI B AT3 taper tolerance Part No. C D M

27 BT40 Acura-Flex Collet Chucks w/ BT40 Shanks Acura-Flex extended range collets Order collet separately by matching collet range To order Acura-Grip delete AF-prefix Coolant thru feature JMTBA MAS403 JIS-B6339 DIN coolant thru the flange available upon request Acura-Flex Extended range Excellent gripping power Acura-Grip Extreme precision 1/2, 3/4, 1 collet ranges P: P: Collet Part Range (Acura-Flex Collet No. s) AF /16-3/8 (AF21 - AF44) AF /64-1/2 (AF55 - AF82) AF /64-3/4 (AF95 - AF140) 7/32 1 AF (AF162 - AF213) C D Max. Preset Depth AF AF AF F Includes Nut Max. Nut Tightening Torque Ref. Wrench 1.00 Oct ft/lbs Oct ft/lbs Span ft/lbs Span ft/lbs

28 BT40 SG (TG) Collet Chucks w/ BT40 Shanks SG (TG) extended range collets Order collet separately by matching collet series JMTBA MAS403 JIS-B6339 Coolant thru feature SG (TG) -Collets (single angle) P: P: Part Collet Series Collet Range C D Max. Preset Depth F Includes Nut Max. Nut Tightening Torque Ref. Wrench SG Hex ft. lbs SG Hex ft. lbs

29 BT40 ER Collet Chucks w/ BT40 Shanks ER extended range collets Order collet separately by matching collet series Coolant-thru feature JMTBA MAS403 JIS-B6339 Coolant thru - DIN coolant thru the flange upon request ER collets Extended range P: P: Part 40BTER1625 Collet Range C D Max. Preset Depth BTER ER16 40BTER ( ) 40BTER BTER BTER ER20 40BTER ( ) 40BTER BTER ER25 40BTER ( ) 40BTER BTER BTER ER32 40BTER ( ) 40BTER BTER BTER4040 ER BTER4060 ( ) F Includes Nut Max. Nut Tightening Torque Ref. Wrench.98 Hex. NER16 50 ft. lbs. WER Hex. NER20 75 ft. lbs. WER Span. NER25 95 ft. lbs. WER Span. NER ft. lbs. WER Span. NER ft. lbs. WER40 29

30 BT40 End Mill Adapters w/ BT40 Shanks JMTBA MAS403 JIS-B6339 Coolant thru - DIN coolant thru the flange upon request P: Part ØA End Mill Shank Size B C D E M Set Screw No FS FS FS * * * * * * * * = Requires 2 set screws. Note: Increased cutting tool vibration may result from excessive tool deflection caused by heavy side load on extended length holders. 30

31 BT40 Shell Mill Adapters w/ BT40 Shanks JMTBA MAS403 JIS-B6339 Coolant thru screw options available see page ### Keys and socket cap screw furnished Coolant thru - DIN coolant thru the flange upon request P: Socket cap screw Part ØA Drive Screw B C M Pilot Dia. Key Thread / / / /4-16 Note: Increased cutting tool vibration may result from excessive tool deflection caused by heavy side load on extended length holders. 31

32 BT40 BT40 Shrink Fit JMTBA MAS403 JIS-B6339 Coolant thru - DIN coolant thru the flange available upon request Fig. 1 P: Fig Note: Part ØA B C D E F / / / / / / Extended Lengths ØA B C D E F / / / / / Cutting tool shank size must be h6 tolerance to work properly or cutter sticking or slipping may occur. Cutter shanks must fully engage the length of the Shrink Fit holder bore. Improper heating and cooling may cause damage to the holder. Please refer to your Shrink Fit machine manual for proper clamping and un-clamping. Note: Increased cutting tool vibration may result from excessive tool deflection caused by heavy side load on extended length holders.

33 BT40 Morse Taper Adapters w/ BT40 Shanks JMTBA MAS403 JIS-B6339 Part Morse Taper * * * C M P: * These adapters are rear-feed thru-coolant tools. Jacobs Taper Adapters w/ BT40 Shanks JMTBA MAS403 JIS-B6339 Part Jacobs Taper C P: 33

34 BT40 Universal Heavy Duty Quick Change Tension & Compression Tap Drivers w/ BT40 Shanks Order tap adapter separately by matching adapter size JMTBA MAS403 JIS-B6339 Full tension available upon request Solid tap adapter Torque control tap adapter P: P: Part Adapter Size Tap Range #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 Pipe C D F M Tension Compression

35 BT40 Universal Acura-Tap Heavy Duty Tension & Compression Tap Drivers w/ BT40 Shanks Acura-Tap collets Order collet separately by matching tap range JMTBA MAS403 JIS-B6339 Full tension available upon request Acura-Tap positive drive collets P: P: Part Tap Range #0-1/2 Hand 1/8 Pipe 1/4-7/8 Hand 1/8-1/2 Pipe C D F M Tension Compression Ref. Wrench Hex Hex

36 BT40 Rigid Quick Change Tap Drivers w/ BT40 Shanks Order tap adapter separately by matching adapter size JMTBA MAS403 JIS-B6339 Coolant thru Torque type tap adapters should not be used with these holders Solid tap adapter Part Adapter Size Tap Range C F #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 Pipe P: P: Short Style Quick Change Tension & Compression Tap Drivers w/ BT40 Shanks Order tap adapter separately by matching adapter size JMTBA MAS403 JIS-B6339 Solid tap adapter Torque control tap adapter Part Adapter Size Tap Range C F Tension Compression #0-9/16 Hand 1/8 Pipe /4-7/8 Hand 1/4-1/2 Pipe P: P:

37 BT40 Soft Blank Nose w/bt40 Shank Material: 8620 Nose end Rockwell C JMTBA MAS403 JIS-B6339 Part No. C D M

38 HSK63A Acura-Flex Collet Chucks w/ HSK63A Shanks DIN Form-A Acura-Flex extended range collets Order collet separately by matching collet range To order Acura-Grip delete AF-prefix Coolant thru feature-order coolant tubes separately Acura-Flex Extended range Excellent gripping power Acura-Grip Extreme precision P: P: Part Collet Range (Acura-Flex Collet No. s) C D Max. Preset Depth F Includes Nut Max. Nut Tightening Torque Ref. Wrench AF AF AF /64-3/4 (AF95 - AF140) 7/32 1 (AF162 - AF213) 11/32-1-3/8 (AF241 - AF286) Span ft/lbs Span ft/lbs Span ft. lbs

39 HSK63A ER Collet Chucks w/ HSK63A Shanks DIN Form-A ER extended range collets Order collets separately by matching collet series Coolant thru - Order coolant tubes separately ER Collets Extended range P: P: Part H63AER16394 Collet Series D Max C Preset Depth ER16 H63AER ( ) H63AER H63AER ER20 H63AER ( ) H63AER H63AER25327 ER H63AER25484 ( ) H63AER ER32 H63AER ( ) H63AER H63AER ER40 H63AER ( ) H63AER F Includes Nut Max. Nut Tightening Torque Ref. Wrench.98 Hex. NER16 45 ft. lbs. WER Hex. NER20 60 ft. lbs. WER Span. NERP25 95 ft. lbs. WER Span. NERP ft. lbs. WER Span. NERP ft. lbs. WER40 39

40 HSK63A End Mill Adapters w/ HSK63A Shanks DIN Form-A Compatible Coolant thru - Order coolant tubes separately P: Part A End Mill Shank Size C D E F M Set Screw Part Ends Single Single Single Single * Single * Single * = Requires 2 set screws. 40

41 HSK63A Shell Mill Adapters w/ HSK63A Shanks DIN Form-A Keys and socket cap screw furnished Socket cap screw Part A Pilot Dia. B C M Drive Key Screw Thread / / / /

42 HSK63A HSK63A Shrink Fit DIN Form-A Designed for high pressure coolant thru - Order coolant tubes separately Balanceable & coolant ports available upon request P: Note: Part ØA B C D E F / / / / / / Extended Lengths ØA B C D E F / / / / / / Cutting tool shank size must be h6 tolerance to work properly or cutter sticking or slipping may occur. Cutter shanks must fully engage the length of the Shrink Fit holder bore. Improper heating and cooling may cause damage to the holder. Please refer to your Shrink Fit machine manual for proper clamping and un-clamping. 42

43 HSK63A Soft Blank Nose w/hsk63a Shank Part No. HSK Size F C E M A

44 HSK100A Acura-Flex Collet Chucks w/ HSK100A Shanks DIN Form-A Acura-Flex extended range collets Order collet separately by matching collet range To order Acura-Grip delete AF-prefix Coolant thru feature-order coolant tubes separately Acura-Flex Extended range Excellent gripping power Acura-Grip Extreme precision P: P: Part Collet Range (Acura-Flex Collet No. s) C D Max. Preset Depth F Includes Nut Max. Nut Tightening Torque Ref. Wrench AF AF AF /64-3/4 (AF95 - AF140) 7/32 1 (AF162 - AF213) 11/32-1-3/8 (AF241 - AF286) Span ft/lbs Span ft/lbs Span ft. lbs

45 HSK100A ER Collet Chucks w/ HSK100A Shanks DIN Form-A ER extended range collets Order collets separately by matching collet series Coolant Thru-Order coolant tubes separately ER collets Extended range P: P: Part Collet Series C D Max. Preset Depth F Includes Nut Max. Nut Tightening Torque Ref. Wrench H100AER16394 ER H100AER16630 ( ) Hex. NER16 45 ft. lbs. WER16 H100AER20394 ER H100AER20630 ( ) Hex. NER20 60 ft. lbs. WER20 H100AER25406 ER25 ( ) Span. NERP25 95 ft. lbs. WER25 H100AER ER32 H100AER ( ) H100AER Span. NERP ft. lbs. WER32 H100AER40406 ER H100AER40484 ( ) Span NERP ft. lbs. WER40 45

46 HSK100A End Mill Adapters w/ HSK100A Shanks DIN Form-A Coolant thru - Order coolant tubes separately P: Part ØA End Mill Shank Size C D E F M Set Screw Part Single Single Single Single * Single * Single * Single * = Requires 2 set screws. Ends 46

47 HSK100A Shell Mill Adapters w/ HSK100A Shanks DIN Form-A Keys and socket cap screw furnished Socket cap screw Part A Pilot Dia. B C M Drive Key Screw Thread / / / /

48 HSK100A HSK100A Shrink Fit DIN Form-A Coolant thru - Order coolant tubes separately Balanceable & coolant ports available upon request P: Part ØA B C D E F / / / / / / Extended Lengths ØA B C D E F / / / / / Note: Cutting Tool Shank Size must be h6 tolerance to work properly or cutter sticking or slipping may occur. Cutter Shanks must fully engage the length of the Shrink Fit holder bore. Improper heating and cooling may cause damage to the holder. Please refer to your Shrink fit machine manual for proper clamping and un-clamping. 48

49 HSK100A Soft Blank Nose w/ HSK100A Shank Part HSK Size F C E M A

50 Acura-Flex Collet Extensions 1/4, 3/8, 1/2, 3/4 & 1 Capacity Steel Shanks 51 ER Collet Extensions ER8, ER11, ER16 & ER20 Steel Shanks Utilizing ER Mini Nut for Close Center Applications 50 Straight Shank Holders & Extensions Double Angle Collet Extensions DA30, DA20,, and DA10 Collet Series Steel Shanks Utilizing Reduced Diameter Collet Nuts for Close Center Applications Tap Drivers Universal Heavy Duty Quick Change Tension and Compression Acura-Tap Heavy Duty Tension and Compression Quick Change Rigid Driver for End Mill Holders Quick Change Tension and Compression Driver for End Mill Holders

51 Straight Shank Acura-Flex Straight Shank Collet Chucks Acura-Flex extended range collets Order collet separately by matching collet range To order Acura-Grip delete AF-prefix Acura-Flex Extended range Excellent gripping power P: Acura-Grip Extreme precision 1/2, 3/4, 1 collet ranges Note: Due to the thin wall design of these chucks wrench flats are provided for proper tightening of the collet using (2) wrenches. Improper tightening may cause damage or breakage. Part Collet Range (Acura-Flex Collet No. s) A B C D Max. Preset Depth F H Includes Nut No. Max. Nut Tightening Torque Ref. Wrench AF /32-1/4 (AF000-AF14) Oct ft/lbs AF /16-3/8 (AF21-AF44) Oct ft/lbs AF /64-1/2 (AF55 - AF82) Oct ft/lbs AF /64-3/ AF90755 (AF95 - AF140) Span ft/lbs AF / Span. AF (AF162 -AF213) ft/lbs

52 Straight Shank ER Straight Shank Collet Chucks ER extended range collets Order collet separately by matching collet series Note: Due to the thin wall design of these chucks wrench flats are provided for proper tightening of the collet using (2) wrenches. Improper tightening may cause damage or breakage. ER collets Extended range P: Part Collet Series A B C F Span. G Thd. Includes Nut Max. Nut Tightening Torque Ref. Wrench SS03ER8M095 SS05ER11M104 SS07ER16M098 SS10ER20M110 ER8 ( ) ER11 ( ) ER16 ( ) ER20 ( ) Dia Deep.300 Dia Deep M10 x 1.5 Thru M10 x 1.5 Thru NER8M 7 ft/lbs WER8M NER11M 14 ft/lbs WER11M NER16M 22 ft/lbs WER16M NER20M 25 ft/lbs WER20M 52

53 Straight Shank Double Angle Straight Shank Collet Chucks Order collet separately by matching collet series E-Collet double angle P: Part Collet Series Collet Range A B C F Note: Due to the thin wall design of these chucks wrench flats are provided for proper tightening of the collet using (2) wrenches. Improper tightening may cause damage or breakage. Includes Nut No. Max Nut Tightening Torque Ref. Wrench DA30 1/64 1/ Hex ft/lbs DA20 1/64 3/ Hex ft/lbs DA10 1/64-9/ Hex ft/lbs

54 Straight Shank Quick Change Compensating Tap Holders Order tap adapter separately by matching adapter size Tension & Compression Heavy duty roller drive system Available in full tension & full compression Solid tap adapter Torque control tap adapter P: Part Adapter Size Tap Range A B C E F G Tension Comp #0-9/16 Hand 1/8 Pipe /4-7/8 Hand /4-1/2 Pipe /4-1 3/8 Hand /8-1 Pipe

55 Straight Shank Acura-Tap Compensating Tap Holders Acura-Tap collets Order collet separately by matching tap range Ideal for carbide and roll form taps Tension & Compression Heavy duty roller drive system Available in full tension & full compression Acura-Tap positive drive collets Part Tap Range #0 1/2 Hand 1/8 Pipe /4-7/8 Hand /8-1/2 Pipe /4-1-1/2 Hand /2-1-1/4 Pipe A B C E F G Includes Nut No Hex Tension Comp. Ref. Wrench Hex Span P: 55

56 Straight Shank Rigid Quick-Change Tap Holders Order tap adapter separately by matching adapter size Straight Shanks for collet, lathe & end mill adapters Coolant thru the center Torque type adapters should not be used with these holders Solid tap adapter P: Part Tap Range #0-9/16 Hand Tap 1/8 Pipe 1/4-7/8 Hand Tap 1/4-1/2 Pipe 3/4-1 3/8 Hand Tap 3/8-1 Pipe Adapter Size A C F Short Compensating Tap Holders Order tap adapter separately by matching adapter size Tension & Compression Straight shanks for collet, lathe & end mill adapters Solid tap adapter P: Torque control tap adapter Part Tap Range #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 Pipe 3/4-1-3/8 Hand 3/8-1 Pipe Adapter Size A C F Tension Comp

57 Straight Shank Short Compensating Tap Holders - Coolant Thru Order tap adapter separately by matching adapter size Tension & Compression 50 bar (720 PSI) coolant thru the center Straight shanks for collet, lathe & end mill adapters Solid tap adapter P: Torque control tap adapter Part Tap Range #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 Pipe 3/4-1-3/8 Hand 3/8-1 Pipe Adapter Size A C F Tension Comp

58 Mod-Flex Master Holders HSK, Cat, BT, Flash Change / NMTB & Straight Shank Mod-Flex Extensions Mod-Flex Reducers Mod-Flex Collet Chucks Mod-Flex End Mill & Shell Mill Adapters Mod-Flex Quick Change & Acura-Tap Tap Drivers Soft Blanks 75 GA Gear Adjust Offset Boring Heads Finish Bore Diameter w/ Mod-Flex Shanks ASH Boring Bars DeVlieg Micro-Adjust Boring Sys- MB Standard Boring Bars Finish Bore Diameter SE Modular End Mill Shanks Straight Shanks Brazed & Indexable Cartridges MB Standard Boring Rings Finish Bore Diameter Mod-Flex Adapter Shank Brazed & Indexable Cartridges GA Gear Adjust Boring Bars Finish Bore Diameter Mod-Flex Adapter Shank Brazed & Indexable Cartridges GA Gear Adjust Boring Rings Finish Bore Diameter Mod-Flex Adapter Shank Brazed & Indexable Cartridges

59 The Mod-Flex Connection Patented 100% Komet-ABS Interchangeable Modular Boring System US Patent #5,110,240 It s the best modular connection now available... Plus! You get the opportunity to reap the benefits from the industry s highest quality and widest variety of tool holders and boring & facing tools ones that use standard cutting tool inserts... Adapter Interchange Procedure w/ Komet-ABS Holders Thrust Screw Receiving Screw 1. Remove thrust screw and receiving screw from the holder and replace with Mod-Flex locking screw package by matching connection Size. 2. Install Mod-Flex adapter into converted holder and secure locking screws. Holder Interchange Procedure w/ Komet-ABS Adapters Locking Screw Conical Recess ABS is a Registered Trademark of Komet Stahlhalter.und Werkzeugfabrik Robert Breuning. GmbH Plug Screw 1. Remove the locking screw adjacent to the conical recess from Mod-Flex holder and replace with Mod-Flex plug screw. 2. Install adapter into converted Mod-Flex holder and secure locking screw. 59

60 Boring Bars How to adjust DeVlieg Micro-Adjust Standard Boring Bars Accurate adjustment of a DeVlieg Micro-Adjust tool is achieved by use of a graduated dial and vernier scale, both of which are calibrated to read directly on bore diameter. Referring to Figure 1, a dial movement of one graduation represents (.0254mm) on diameter and the vernier scale divides one graduation of the dial into ten parts with a resultant change of.0001 (.00254mm) on diameter. Important: There is a difference in the dial graduations which must be used on angular and straight mounted tools. The table below shows correct dial graduations to use with the various tools. Figure 1 Figure 2 Figure 3 To make an adjustment on any DeVlieg Micro-Adjust tool, loosen the lock screw at the back of the tool, using a hex key as shown in Figure 2. Figure 4 Move the dial with a dial wrench applied to the flats to make the required adjustment as shown in Figure 3. Tighten the lock screw, using the hex key as shown in Figure 4. Only normal figure pressure on the short end of the hex key is required for proper locking of the unit assembly after adjustment to insure more accurate tool setting. 60 Dial Graduations To Use With Micro-Adjust Tools Micro-Adjust Tool Size Angular Mounted Straight Mounted

61 Boring Bars Standard Micro-Adjust Cartridge Components Dial Drive Key Drive Key Screw Washer Cartridge Lock Screw Cartridge Size D Thread Dial Angular Straight Standard Washer Encapsulated Spring* Headed Cartridge Drive Key Drive Key Screw Cartridge Mounting Screw Thread Dial Wrench 1 3/16 -.5mm # A 2 1/ # A 3 5/ # A 5 1/ S167 1/ A 7 3/ S160 3/ A S501 1/ A * For Fine Front Adjustment 61

62 Boring Bars How to adjust DeVlieg Micro-Adjust GA Gear Adjust Boring Bars Accurate adjustment of a DeVlieg Micro-Adjust GA Gear Adjust tool is achieved by use of a graduated gear dial and graduated dial wrench, both of which are calibrated to read directly on bore diameter. Referring to Figure 1, a dial movement of one graduation represents (.00254mm) on diameter. Initial Setup 1. Set tool to required diameter. 2. Tighten lock screw with hex key, compressing encapsulated spring washers flat. 3. Back off wrench the appropriate amount (see chart below). To Adjust the GA Gear Adjust Tool 1. When the spring pressure is set, it is not necessary to loosen the lock screw to adjust. (See chart below for the amount of adjustment) 2. Insert wrench into hex of the worm gear and turn in a counterclockwise direction, plus (+), in order to increase diameter or turn in a clockwise direction, minus (-), to decrease diameter required. Cartridge Size Spring Assy. To Set Tension, Back-Off Lock Screw Direct Movement of Cartridge Range of Adjust on Diameter 90 Mount Angular Mount /4 Turn /3 Turn /3 Turn /2 Turn /2 Turn Notes 1. When maximum spring adjustment is reached, there will be resistance when turning the wrench. The Unit should be reset by loosening the lock screw, adjusting the dial, if required, and resetting tension as described above. 2. To insure accuracy and allow for backlash in the gearing system, always advance the GA tool in the plus (+) counterclockwise direction moving the tool up to the required diameter. Example: If a minus amount of.0005 on diameter (which is equal to 5 graduations on the dial wrench) is required, the wrench should be rotated clockwise 15 graduations, then back counterclockwise 10 graduations to eliminate any backlash in the gear system. This will provide an effective amount of.0005 on diameter. Important: Angular and Straight Mounted Tools have different number of dial graduations. (see chart below) 62 Mounting Cartridge Size Angular Straight

63 Boring Bars GA Gear Adjust Components Dial Mounting Screw Encapsulated Spring Washer Snap Ring Spacer Worm Gear MB Hole Size Mount Dial Worm Gear Encapsulated Spring Washer Headed Cartridges Drive Key Drive Key Screw Dial Wrench Snap Ring Spacer Angular N Straight N Angular N Straight N Angular N S167 Straight N Angular N S160 Straight N Angular N S501 Straight N Cartridge Mounting Screw Thread #5-40 #8-32 1/4-20 3/8-16 1/

64 Mod-Flex Modular System Mod-Flex Lock / Plug Screw & Wrenches Plug Screw Locking Screw Standard Mod-Flex Configuration (Fig. 1) (2) Locking screws (1) Plug Screw for Non-Coolant Applications Note: The plug screw is not required when using Mod-Flex adapters. Fig. 1 Locking Screw Optional Configuration for ABS Adapters (Fig. 2) (1) Locking screw 90 degree s from the orientation pin hole on the face of the holder. (1) Plug screw is installed in the off set locking screw position to prevent chips and coolant from entering the mechanism. Note: If non-coolant application the second locking screw can be stored in the plug screw position in Fig. 1. Fig. 2 Plug Screw Mod-Flex Size Lock Screw Package (2 screws per pkg) Wrench Part Hex Key Size MF mm MF mm MF mm MF mm MF mm MF mm MF mm MF mm Mod-Flex Size Plug Screw Part Wrench Part Hex Key Size MF mm MF mm MF mm MF mm MF mm MF mm MF mm MF mm 64

65 Mod-Flex Modular System Mod-Flex Holders w/ HSK Form A Shanks DIN Form A (also works in Form C) Coolant Thru Part 025MF Shank Mod-Flex Size C E M MF HSK-50A 040MF MF MF MF MF HSK-63A 050MF MF MF Weight lbs. 032MF MF MF HSK-100A 063MF MF MF P: 65

66 Mod-Flex Modular System Mod-Flex Holders w/ Cat Shanks ANSI B AT3 taper tolerance DIN/B coolant thru the flange available upon request Coolant thru Part Shank Mod-Flex Weight C E M Size lbs. 025MF MF MF Cat MF MF MF MF MF Cat MF MF MF P: Mod-Flex Holders w/ BT Shanks JMTBA MAS AT3 taper tolerance DIN/B coolant thru the flange available upon request Coolant thru Part Shank Mod-Flex Size C E M Weight lbs. 025MF MF BT MF MF P: 66

67 Mod-Flex Modular System Mod-Flex Holders w/ Flash Change / NMTB Shanks ANSI B with DeVlieg Flash Change Notch Included Coolant thru Part Shank Mod-Flex Size 025 C E M Weight lbs. 025MF MF NMTB MF MF MF MF MF NMTB50 063MF MF MF Mod-Flex Holders w/ Straight Shanks Coolant thru Part Shank Mod-Flex Size A B C M 050MF /2 SS MF MF " SS MF Weight lbs. 67

68 Mod-Flex Modular System Mod-Flex Extensions Coolant thru Part Mod-Flex Size C M Weight lbs. 025MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF

69 Mod-Flex Modular System Mod-Flex Reducers Coolant thru Part Mod-Flex Shank Mod-Flex Nose C E M Weight lbs. 032MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF

70 Mod-Flex Modular System Acura-Flex Collet Chucks Acura-Flex extended range collets To order Acura-Grip delete AF-prefix Coolant thru feature Order collet separately by matching collet range Acura-Flex Extended range Excellent gripping power Acura-Grip Extreme precision 1/2, 3/4, 1, 1-3/8 collet ranges Part Collet Range (Acura-Flex Collet No. s) 025MF /16-3/8 (AF21 - AF44) 032MF /64-1/2 (AF55 - AF82) 040MF /64-3/4 (AF95 - AF140) Mod-Flex Size C D Max. E F Includes Nut M Ref. Wrench Oct Oct MF Span MF MF /32-1 (AF162 - AF213) Span MF /32-1-3/8 (AF241 - AF286) Span

71 Mod-Flex Modular System End Mill Adapters Coolant Thru Part A Mod-Flex Size C D E F M 050MF MF MF MF MF MF MF MF Shell Mill Adapters Coolant thru screw options available see page ### Keys and socket cap screw furnished K sq. drive keys S Thread Socket cap screw Part A Mod-Flex Size B C F K M S 050MF / MF / MF / MF / MF / MF /

72 Mod-Flex Modular System Quick Change Tension & Compression Chucks Order tap adapter separately by matching adapter size Full tension available upon request Solid tap adapter Torque control tap adapter Part Adapter Size Tap Range Mod-Flex Size C D F M Tension Comp. 050MF MF MF MF MF #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 Pipe #0-9/16 Hand 1/8 Pipe 1/4-7/8 Hand 1/4-1/2 Pipe 3/4-1 3/8 Hand 3/8-1 Pipe

73 Mod-Flex Modular System Acura-Tap Tension & Compression Chucks Acura-Tap collets Order collet separately by matching tap range Full tension available upon request Acura-Tap positive drive collets Part 050MF MF MF MF MF Soft Nose Blanks Tap Range #0-1/2 Hand 1/8 Pipe 1/4-7/8 Hand 1/8-1/2 Pipe #0-1/2 Hand 1/8 Pipe 1/4-7/8 Hand 1/8-1/2 Pipe 3/4-1-1/2 Hand 1/2-1-1/4 Pipe Specials available upon request Material: 8620 Mod-Flex Size Includes C D F M Tension Comp. Nut No Hex Ref. Wrench Hex Hex Hex Span Part Mod-Flex Size C D F M 025MF MF MF MF MF MF MF

74 Boring Bars GA Boring Heads Finish Bore Diameter Adjustment on diameter Order boring bar separately Order wrench separately Coolant thru Part Mod-Flex Shank A D C M Weight lbs Ref. Wrench 050MFGAH MFGAH ASH Boring Bars for GA Boring Heads Carbide Shank - Coolant Thru Finish Bore Diameter Specials available upon request 74 Part A Boring Range Min. Max. ASH D B L Insert Y TCMT ASH TCMT ASH TCMT ASH TCMT ASH TCMT ASH TCMT ASH TCMT ASH TCMT ASH TCMT ASH TCMT ASH TCMT

75 Boring Bars GA Boring Heads ADA-ADB Mount Order boring bar separately Order wrench separately Straight shank boring head adapters - page ### Mod-Flex boring head adapters - page ### Cat V-Flange boring head adapters - page ### GA Adjustment wrench 20 Grad. (90 ) straight mount One grad. =.0001 on diameter (.002mm) One revolution of the wrench =.002 (.04mm) on diameter 3/16 Hex. size Part A B C D E S Boring Head Adapter Ref. Wrench GAH /4-20 x 3/8 S.H.S.S Flat Pt. -ADA.750 Pilot Dia. 5/8-18 Thrd GAH /16-18 x 5/8 S.H.S.S. Flat. Pt. -ADB Pilot Dia Thrd

76 Boring Bars Boring Head Adapters w/mod-flex Shanks Type ADA & ADB Part No. Mod-Flex Size D C X Weight A 040MFADA* lbs. 5/8-18 Thread 063MFADB* lbs Thread * These adapters are for use with standard GA boring heads without integral Mod-Flex shank. Boring Head Adapters w/straight Shanks Type ADA & ADB Part No. A B Thread C D E F H L For Use With SS06ADA / /8 1/8 3/16 7/ /16 SS07ADA / /8 1/8 3/16 7/16 3-9/16 GAH05 Boring Heads SS10ADA 5/ /8 1/8 3/16 7/ SS10ADB /16 3/16 1/2 5/8 5 GAH07 Boring Heads 76 SS12ADA 5/ /8 1/8 3/16 7/16 5 GAH05 Boring Heads SS12ADB /16 3/16 1/2 5/8 5 GAH07 Boring Heads

77 Boring Bars Boring Head Adapters w/cat Shanks Type ADA & ADB ANSI B AT3 taper tolerance Fig. 1 Fig. 2 Cat40 Figure No. Part No. A Taper Approx. Weight B C G H L M For Use With 1 40CTADA No lbs /8 1-3/8 7/16 1/8 5/8-18 GAH05 Boring Heads 2 40CTADB No lbs /16 1-7/8 5/8 3/ GAH07 Boring Heads Cat50 Figure No. Part No. A Taper Approx. Weight B C G H L M For Use With 1 50CTADA No lbs /8 1-3/8 7/16 1/8 5/ CTADB No lbs /16 1-3/8 5/8 3/ GAH05 Boring Heads GAH07 Boring Heads 77

78 Boring Bars Boring Bars w/cat40 Shanks Single Tool Type - Angular Size 1 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ANSI B AT3 taper tolerance Fig. 1 Bore Range [12.7mm mm] Part Figure Recommended Cartridge A Effective Bore Range B Min. C D Ref. Wrench 40CT51 1 1B2* A Bore Range [14.2mm mm] Part Figure Recommended Cartridge A Effective Bore Range B Min. C D Ref. Wrench 40CT52 1 1B2* A Bore Range [15.7mm mm] Part Figure Recommended Cartridge A Effective Bore Range B Min. C D Ref. Wrench 78 40CT53 1 1A2* A

79 Boring Bars Angular Size 1 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip Example: 1B2F for Cast Iron Coatings available upon request. Hardware Package 1203E1E PART NUMBER M R 1A2* B2* PART NUMBER M R 1A212* B212*

80 Boring Bars Boring Bar w/cat40 Shank Single Tool Type - Angular Size 2 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ANSI B AT3 Taper Tolerance Fig. 1 Bore Range [19.0mm mm] Part Figure Recommended Cartridge A Effective Bore Range B Min. C D Ref. Wrench 40CT54 1 2B2* A 80

82 Boring Bars Boring Bars w/cat40 Shanks Single Tool Type - Angular Size 3 Coolant Thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ANSI B AT3 taper tolerance Fig. 1 Fig. 2 Fig. 3 Bore Range [22.9mm mm] Part 40CT55 Figure Recommended Cartridge A Effective Bore Range B Min. 1 3B2* B2C BA090TN2C BA090TC2N C D Ref. Wrench A Bore Range [28.5mm mm] Part 40CT56 Figure Recommended Cartridge A Effective Bore Range B Min. 1 3A2* A2C BA090TN2C BA090TC2N C D Ref. Wrench A 82

83 Boring Bars Angular Size 3 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 3A2* B2* Indexable 80 Diamond PART NUMBER M R 3A212* B212* Example: 3B2F for Cast Iron Coatings available upon request. Hardware Package 3704E1E Recommended Inserts CCMT CCM2 (1.5) 1E14 CCMT Parts Insert Screw #SP1910 Hardware Package 3704E1E PART NUMBER M R 3A2C B2C Indexable Triangle Heavy Duty Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Recommended Inserts TNMG-221 (030BA090TN2C) TCMT (030BA090TC2N) Parts NL Pin #NL23 (030BA090TN2C) Insert Screw #SP1910 (030BA090TC2N) Hardware Package 3300X1E PART NUMBER M R 030BA090TN2C BA090TC2N Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. 83

84 Boring Bars Boring Bars w/cat40 Shanks Single Tool Type - Angular Size 5 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ANSI B AT3 taper tolerance Fig. 1 Fig. 2 Fig. 3 Fig. 4 Bore Range [38.1mm mm] Part 40CT58 Figure Recommended Cartridge A Effective Bore Range B Min. 1 5B2* B2C BA090TC2N BA090TN2E C D Ref. Wrench A Bore Range [46.0mm mm] Part 40CT60 Figure Recommended Cartridge A Effective Bore Range B Min. 1 5A2* A2C BA090TC2N BA090TN2E C D Ref. Wrench A 84

85 Boring Bars Angular Size 5 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 5A2* B2* Indexable 80 Diamond PART NUMBER M R 5A212* B212* Example: 5B2F for Cast Iron Coatings available upon request. Hardware Package 5704E1E Recommended Inserts CCMT CCM2 (1.5) 1E14 CCMT Parts Insert Screw #SP1910 Hardware Package 5704E1E PART NUMBER M R 5A2C B2C Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Indexable Triangle Heavy Duty Recommended Inserts Parts TNMG-221 (050BA090TN2E) TCMT (050BA090TC2N) NL Pin #NL23 (050BA090TN2E) Clamp #DL3 (050BA090TN2E) Clamp Screw #S500 (050BA090TN2E) Insert Screw #SP1910 (050BA090TC2N) PART NUMBER M R 050BA090TN2E BA090TC2N Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Hardware Package 5704E1E 85

86 Boring Bars Boring Bars w/cat40 Shanks Single Tool Type - Angular Size 7 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available ANSI B AT3 taper tolerance Specials available in any series and style Fig. 1 Fig. 2 Fig. 3 Fig. 4 Bore Range [61.7mm mm] Part 40CT63 Figure Recommended Cartridge A Effective Bore Range B Min. 1 7A2* A2C BA090TC3N BA090TN3F C D Ref. Wrench A Bore Range [82.6mm mm] Part 40CT66 Figure Recommended Cartridge A Effective Bore Range B Min. 1 7A2* A2C BA090TC3N BA090TN3F C D Ref. Wrench A 86

87 Boring Bars Angular Size 7 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 7A2* B2* Indexable 80 Diamond PART NUMBER M R 7A212* B212* Example: 7B2F for Cast Iron Coatings available upon request. Hardware Package 7708E1E Recommended Inserts CCMT09T304 CCMM3 (2.5) 1E14 Parts Insert Screw #SP1911 Hardware Package 7708E1E PART NUMBER M R 7A2C B2C Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Indexable Triangle Heavy Duty Recommended Inserts Parts #TNMG-332 (070BA090TN3F) #TCMT (070BA090TC3N) NL Pin #NL34L (070BA090TN3F) Seat #ITSN323 (070BA090TN3F) Clamp #DL5 (070BA090TN3F) Clamp Screw #XNS36 (070BA090TN3F) Insert Screw #SP1911 (070BA090TC3N) PART NUMBER M R 070BA090TN3F BA090TC3N Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Hardware Package 7708E1E 87

88 Boring Bars Boring Bars w/cat40 Shanks Single Tool Type - Angular Size 10 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available ANSI B AT3 taper tolerance Specials available in any series and style Bore Range [98.3mm mm] Part 40CT70 Figure Recommended Cartridge A Effective Bore Range B Min. 1 10A2* A2C BA090TC3N BA090TN3F BA090TN4F C D Ref. Wrench A 88

89 Boring Bars Angular Size 10 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 10A2* B2* Indexable 80 Diamond PART NUMBER M R 10A212* B212* Example: 10B2F for Cast Iron Coatings available upon request. Hardware Package 10708E1E Recommended Inserts CCMM Parts Insert Screw #SP1999 Hardware Package 10708E1E PART NUMBER M R 10A2C B2C Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Indexable Triangle Heavy Duty PART NUMBER M R 100BA090TN3F BA090TC3N BA090TN4F Recommended Inserts #TNMG-332 (100BA090TN3F) #TCMT (100BA090TC3N) Parts NL Pin #NL34L (100BA090TN3F) Seat #ITSN323 (100BA090TN3F) Clamp #DL7 (100BA090TN3F) Clamp Screw #XNS36 (100BA090TN3F) Insert Screw #SP1911 (100BA090TC3N) Hardware Package 10708E1E Recommended Inserts #TNMG-432 (100BA090TN4F) Parts NL Pin #NL46 (100BA090TN4F) Seat #ITSN433 (100BA090TN4F) Clamp #DL7 (100BA090TN4F) Clamp Screw #XNS36 (100BA090TN4F) Hardware Package 10708E1E 89

90 Boring Bars Boring Bars w/cat50 Shanks Single Tool Type - Angular Size 1 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ANSI B AT3 taper tolerance Bore Range [12.7mm mm] Part Figure Recommended Cartridge A Effective Bore Range B Min. C D Ref. Wrench 50CT51 1 1B2* A Bore Range [14.2mm mm] Part Figure Recommended Cartridge A Effective Bore Range B Min. C D Ref. Wrench 50CT52 1 1B2* A Bore Range [15.7mm mm] Part Figure Recommended Cartridge A Effective Bore Range B Min. C D Ref. Wrench 90 50CT53 1 1A2* A

92 Boring Bars Boring Bar w/cat50 Shank Single Tool Type - Angular Size 2 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ANSI B AT3 taper tolerance Bore Range [19.0mm mm] Part Figure Recommended Cartridge A Effective Bore Range B Min. C D Ref. Wrench 50CT54 1 2B2* A 92

94 Boring Bars Boring Bars w/cat50 Shanks Single Tool Type - Angular Size 3 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ANSI B AT3 taper tolerance Fig. 1 Fig. 2 Fig. 3 Bore Range [22.9mm mm] Part 50CT55 Figure Recommended Cartridge A Effective Bore Range B Min. 1 3B2* B2C BA090TN2C BA090TC2N C D Ref. Wrench A Bore Range [28.5mm mm] Part 50CT56 Figure Recommended Cartridge A Effective Bore Range B Min. 1 3A2* A2C BA090TN2C BA090TC2N C D Ref. Wrench A Bore Range [28.5mm mm] 94 Part 50CT57 Figure Recommended Cartridge A Effective Bore Range B Min. 1 3A2* A2C BA090TN2C BA090TC2N C D Ref. Wrench A

95 Boring Bars Angular Size 3 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 3A2* B2* Indexable 80 Diamond PART NUMBER M R 3A212* B212* Example: 3B2F for Cast Iron Coatings available upon request. Hardware Package 3704E1E Recommended Inserts CCMT CCM2 (1.5) 1E14 CCMT Parts Insert Screw #SP1910 Hardware Package 3704E1E PART NUMBER M R 3A2C B2C Indexable Triangle Heavy Duty Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Recommended Inserts TNMG-221 (030BA090TN2C) TCMT (030BA090TC2N) Parts NL Pin #NL23 (030BA090TN2C) Insert Screw #SP1910 (030BA090TC2N) Hardware Package 3300X1E PART NUMBER M R 030BA090TN2C BA090TC2N Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. 95

96 Boring Bars Boring Bars w/cat50 Shanks Single Tool Type - Angular Size 5 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ANSI B AT3 taper tolerance Fig. 1 Fig. 2 Fig. 3 Fig. 4 Bore Range [38.1mm mm] Part 50CT58 Figure Recommended Cartridge A Effective Bore Range B Min. 1 5B2* B2C BA090TC2N BA090TN2E C D Ref. Wrench A Bore Range [38.1mm mm] Part 50CT59 Figure Recommended Cartridge A Effective Bore Range B Min. 1 5B2* B2C BA090TC2N BA090TN2E C D Ref. Wrench A 96

97 Boring Bars Angular Size 5 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 5A2* B2* Indexable 80 Diamond PART NUMBER M R 5A212* B212* Example: 5B2F for Cast Iron Coatings available upon request. Hardware Package 5704E1E Recommended Inserts CCMT CCM2 (1.5) 1E14 CCMT Parts Insert Screw #SP1910 Hardware Package 5704E1E PART NUMBER M R 5A2C B2C Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Indexable Triangle Heavy Duty Recommended Inserts Parts TNMG-221 (050BA090TN2E) TCMT (050BA090TC2N) NL Pin #NL23 (050BA090TN2E) Clamp #DL3 (050BA090TN2E) Clamp Screw #S500 (050BA090TN2E) Insert Screw #SP1910 (050BA090TC2N) PART NUMBER M R 050BA090TN2E BA090TC2N Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Hardware Package 5704E1E 97

98 Boring Bars Boring Bars w/cat50 Shanks Single Tool Type - Angular Size 5 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ANSI B AT3 taper tolerance Fig. 1 Fig. 2 Fig. 3 Fig. 4 Bore Range [46.0mm mm] Part 50CT60 Figure Recommended Cartridge A Effective Bore Range B Min. 1 5A2* A2C BA090TC2N BA090TN2E C D Ref. Wrench A Bore Range [46.0mm mm] Part 50CT61 Figure Recommended Cartridge A Effective Bore Range B Min. 1 5A2* A2C BA090TC2N BA090TN2E C D Ref. Wrench A Bore Range [46.0mm mm] Part 50CT62 Figure Recommended Cartridge A Effective Bore Range B Min. 1 5A2* A2C BA090TC2N BA090TN2E C D Ref. Wrench A 98

100 Boring Bars Boring Bars w/cat50 Shanks Single Tool Type - Angular Size 7 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available ANSI B AT3 taper tolerance Specials available in any series and style Fig. 1 Fig. 2 Fig. 3 Fig. 4 Bore Range [61.7mm mm] Part 50CT63 Figure Recommended Cartridge A Effective Bore Range B Min. 1 7A2* A2C BA090TC3N BA090TN3F C D Ref. Wrench A Bore Range [61.7mm mm] Part 50CT64 Figure Recommended Cartridge A Effective Bore Range B Min. 1 7A2* A2C BA090TC3N BA090TN3F C D Ref. Wrench A Bore Range [61.7mm mm] Part 50CT65 Figure Recommended Cartridge A Effective Bore Range B Min. 1 7A2* A2C BA090TC3N BA090TN3F C D Ref. Wrench A 100

102 Boring Bars Boring Bars w/cat50 Shanks Single Tool Type - Angular Size 7 Coolant thru available upon request Coolant Thru Carbide Shanks Available Order cartridge, hardware package, and wrench separately Other cartridge styles & types available ANSI B AT3 taper tolerance Fig. 1 Fig. 2 Fig. 3 Fig. 4 Bore Range [82.6mm mm] Part 50CT66 Figure Bore Range [82.6mm mm] Part 50CT67 Recommended Cartridge A Effective Bore Range B Min. 1 7A2* A2C BA090TC3N BA090TN3F Figure Bore Range [82.6mm mm] Part 50CT68 Recommended Cartridge A Effective Bore Range B Min. 1 7A2* A2C BA090TC3N BA090TN3F Figure Bore Range [82.6mm mm] Recommended Cartridge A Effective Bore Range B Min. 1 7A2* A2C BA090TC3N BA090TN3F C C C D Ref. Wrench A D Ref. Wrench A D Ref. Wrench A Part Figure Recommended Cartridge A Effective Bore Range B Min. C D Ref. Wrench CT69 1 7A2* A2C BA090TC3N BA090TN3F A

104 Boring Bars Boring Bars w/cat50 Shanks Single Tool Type - Angular Size 10 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available ANSI B AT3 taper tolerance Fig. 1 Fig. 2 Fig. 3 Fig. 4 Bore Range [93.5mm mm] Part 50CT70 Figure Recommended Cartridge A Effective Bore Range B Min. 1 10A2* A2C BA090TC3N BA090TN3F BA090TN4F C D Ref. Wrench A Bore Range [93.5mm mm] Part 50CT71 Figure Recommended Cartridge A Effective Bore Range B Min. 1 10A2* A2C BA090TC3N BA090TN3F BA090TN4F C D Ref. Wrench A 104

105 Boring Bars Angular Size 10 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 10A2* B2* Indexable 80 Diamond PART NUMBER M R 10A212* B212* Example: 10B2F for Cast Iron Coatings available upon request. Hardware Package 10708E1E Recommended Inserts CCMM Parts Insert Screw #SP1999 Hardware Package 10708E1E PART NUMBER M R 10A2C B2C Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Indexable Triangle Heavy Duty PART NUMBER M R 100BA090TN3F BA090TC3N BA090TN4F Recommended Inserts #TNMG-332 (100BA090TN3F) #TCMT (100BA090TC3N) Parts NL Pin #NL34L (100BA090TN3F) Seat #ITSN323 (100BA090TN3F) Clamp #DL7 (100BA090TN3F) Clamp Screw #XNS36 (100BA090TN3F) Insert Screw #SP1911 (100BA090TC3N) Hardware Package 10708E1E Recommended Inserts #TNMG-432 (100BA090TN4F) Parts NL Pin #NL46 (100BA090TN4F) Seat #ITSN433 (100BA090TN4F) Clamp #DL7 (100BA090TN4F) Clamp Screw #XNS36 (100BA090TN4F) Hardware Package 10708E1E 105

106 Boring Bars Boring Bars w/straight Shanks Single Tool Type - Angular Size 1 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style Fig. 1 Bore Range [12.7mm mm] Part S Figure Recommended Cartridge A Effective Bore Range C Min. SS B2* SS D E Ref. Wrench A Bore Range [14.2mm mm] Part S Figure Recommended Cartridge A Effective Bore Range C Min. SS B2* SS D E Ref. Wrench A Bore Range [15.7mm mm] Part S Figure Recommended Cartridge A Effective Bore Range C Min. SS A2* SS D E Ref. Wrench A 106

108 Boring Bars Boring Bar w/straight Shank Single Tool Type - Angular Size 2 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style Fig. 1 Bore Range [19.0mm mm] Part S Figure Recommended Cartridge A Effective Bore Range C Min. SS B2* SS D E Ref. Wrench A 108

110 Boring Bars Boring Bars w/straight Shanks Single Tool Type - Angular Size 3 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style Fig. 1 Fig. 2 Fig. 3 Bore Range [22.9mm mm] Part S SS SS Figure Recommended Cartridge A Effective Bore Range C Min. 1 3B2* B2CO BA090TN2C BA090TC2N B2* B2CO BA090TN2C BA090TC2N D E Ref. Wrench A Bore Range [28.5mm mm] Part S SS SS Figure Recommended Cartridge A Effective Bore Range C Min. 1 3A2* A2CO BA090TN2C BA090TC2N A2* A2CO BA090TN2C BA090TC2N D E Ref. Wrench A 110

111 Boring Bars Angular Size 3 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 3A2* B2* Indexable 80 Diamond PART NUMBER M R 3A212* B212* Example: 3B2F for Cast Iron Coatings available upon request. Hardware Package 3704E1E Recommended Inserts CCMT CCM2 (1.5) 1E14 CCMT Parts Insert Screw #SP1910 Hardware Package 3704E1E PART NUMBER M R 3A2C B2C Indexable Triangle Heavy Duty Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Recommended Inserts TNMG-221 (030BA090TN2C) TCMT (030BA090TC2N) Parts NL Pin #NL23 (030BA090TN2C) Insert Screw #SP1910 (030BA090TC2N) Hardware Package 3300X1E PART NUMBER M R 030BA090TN2C BA090TC2N Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. 111

112 Boring Bars Boring Bars w/straight Shanks Single Tool Type - Angular Size 5 Coolant Thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style Fig. 1 Fig. 2 Fig. 3 Fig. 4 Bore Range [38.1mm mm] Part S SS Figure Recommended Cartridge A Effective Bore Range C Min. 1 5B2* B2CO BA090TC2N BA090TN2E D E Ref. Wrench A Bore Range [46.0mm mm] Part S SS Figure Recommended Cartridge A Effective Bore Range C Min. 1 5A2* A2CO BA090TC2N BA090TN2E D E Ref. Wrench A 112

114 Boring Bars Boring Bars w/straight Shanks Single Tool Type - Angular Size 7 Coolant thru available upon request Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style Fig. 1 Fig. 2 Fig. 3 Fig. 4 Bore Range [61.7mm mm] Part SS1063 S Figure Recommended Cartridge A Effective Bore Range C Min. 1 7A2* A2C BA090TC3N BA090TN3F D E Ref. Wrench A Bore Range [82.6mm mm] Part SS1066 S Figure Recommended Cartridge A Effective Bore Range C Min. 1 7A2* A2C BA090TC3N BA090TN3F D E Ref. Wrench A 114

116 Boring Rings Series R500 Steel Boring Rings Single Tool Type - Straight Size 7 Bore Range [79.3mm mm] Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style ADE-1287 Mod-flex adapter, Part #063MFADE See page ### ADE-1287 Cat V-Flange adapters - See page ### Note: Picture reflects bottom boring application using recommended cartridge #070BS090TN3F For Thru Hole Boring Part Approx. Weight A Effective Bore Range B Dia. R lbs R lbs R lbs R lbs C D Recommended Cartridge Ref. Wrench S For Use With Adapter Type A5C A ADE-1287 For Bottom Boring Part Approx. Weight A Effective Bore Range B Dia. R lbs R lbs R lbs R lbs C D Recommended Cartridge Ref. Wrench S For Use With Adapter Type BS090TN3F 5330A ADE

117 Boring Rings Straight Size 7 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 7A5* B5* Indexable 80 Diamond PART NUMBER M R 7A512* B512* Example: 7B2F for Cast Iron Coatings available upon request. Hardware Package 7710E1E Recommended Inserts CCMT09T304 CCMM3 (2.5) 1E14 Parts Screw #SP1911 Hardware Package 7710E1E PART NUMBER M R 7A5C B5C Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Indexable Triangle Heavy Duty Recommended Inserts Parts TNMG-332 (070BS090TN3F) TCMT (070BS090TC3N) NL Pin #NL34L (070BS090TN3F) Seat #ITSN323 (070BS090TN3F) Clamp #DL7 (070BS090TN3F) Clamp screw #XNS36 (070BS090TN3F) Insert screw #SP1911 (070BS090TC3N) PART NUMBER M R 070BS090TN3F BS090TC3N Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Hardware Package 7710E1E 117

118 Boring Rings Series R100 Boring Rings Double End Type - Straight Size 10 Bore Range [139.7mm mm] Order cartridge, hardware package, and wrench separately Other cartridge styles & types available Specials available in any series and style AL = Aluminum body ADE-1412 Mod-flex adapter, part #080MFADE See page ### ADE Cat V-Flange adapters - See page ### Note: Picture reflects bottom boring application using recommended cartridge #100BS090TN4F Part R100552T R100772T R TAL R TAL R TAL Approx. Weight 8 lbs 11 lbs 9 lbs 11 lbs 14 lbs A Effective Bore Range Tool Station A B A B A B A B A B C D Recommended Cartridge Ref. Wrench S For Use With Adapter Type 10A5C A ADE Part R100552T R100772T R TAL R TAL R TAL Approx. Weight 8 lbs 11 lbs 9 lbs 11 lbs 14 lbs A Effective Bore Range Tool Station A B A B A B A B A B C D * Subtract 3/8 from maximum and minimum diameters when using cartridge #100BS090TN3F Recommended Cartridge* Ref. Wrench S For Use With Adapter Type 100BS090TN4F 10330A ADE-1412

119 Boring Rings Straight Size 10 Cartridges Order cartridge & hardware package separately Bore diameter and projection may change depending on cartridge selection. Please refer to dimensions shown to calculate exact dimensions Specials available in any series and style Brazed * Carbide Grade for Brazed Tools E for Steel Roughing (C6) B for Steel Finishing (C7) F for Cast Iron (C2) 12F for Aluminum (C2) CX - Diamond Tip CBN - Borazon Tip PART NUMBER M R 10A5* B5* Indexable 80 Diamond PART NUMBER M R 10A512* B512* Example: 10B5F for Cast Iron Coatings available upon request. Hardware Package 10710E1E Recommended Inserts CCMM Parts Insert screw #SP1999 Hardware Package 10710E1E PART NUMBER M R 10A5C B5C Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Indexable Triangle Heavy Duty Recommended Inserts Parts TNMG-432 (100BS090TN4F) TCMT-432 (100BS090TC4N) NL Pin #NL46 (100BS090TN4F) Seat #ITSN433 (100BS090TN4F) Clamp #DL9 (100BS090TN4F) Clamp screw #XNS59 (100BS090TN4F) Insert screw #SP1999 (100BS090TC4N) PART NUMBER M R 100BS090TN4F BS090TC4N Note: Recommended inserts are for pocket configuration only. Contact your distributor for the insert part number. Hardware Package 10710E1E 119

120 Boring Rings Boring Ring Adapters w/mod-flex Shanks Type ADE-1287, ADE-1312, ADE-1412 Fig. 1 Fig. 2 Part No. Mod-Flex Size D L X Fig No. Weight A 063MFADE lbs. 5/16-18 (2) Holes - 1-7/8 B.C. 063MFADE lbs. 3/8-16 (2) Holes - 3-1/16 B.C. 080MFADE lbs. 3/8-16 (2) Holes - 3-1/4 B.C. *.510 Hole and pin in #063MFADE1287 only. 120

121 Boring Rings Boring Ring Adapters w/cat Shanks Type ADE-1287 ANSI B AT3 Taper Tolerance CAT40 Part No. Old Series Ref. A Taper Approx. Weight C For Use With D CT ADE MTP No lbs D CT ADE MTP No lbs R500 Series Boring Bars CAT50 Part No. Old Series Ref. A Taper Approx. Weight C For Use With D CT ADE MTP No lbs D CT ADE MTP No lbs D D CT ADE MTP 50CT ADE MTP No lbs No lbs R500 Series Boring Bars D CT ADE MTP No lbs D CT ADE MTP No lbs

122 Boring Rings Boring Ring Adapters w/cat Shanks Type ADE-1412 ANSI B AT3 taper tolerance CAT40 Part No. Old Series Ref. A Taper Approx. Weight C For Use With D CT ADE MTP No lbs D CT ADE MTP No lbs R100 Series Boring D CT ADE MTP No lbs Bars D CT ADE MTP No lbs CAT50 Part No. Old Series Ref. A Taper Approx. Weight C For Use With D CT ADE MTP No lbs D CT ADE MTP No lbs D CT ADE MTP No lbs D CT ADE MTP No lbs D CT ADE MTP No lbs D CT ADE MTP No lbs R100 Series Boring Bars 122

123 Gear Adjust GA Boring Bar w/#025 Mod-Flex Shanks Single Tool Type - Straight Mount Size 2 Order cartridge unit and wrench separately Other cartridge styles & types available Specials available in any series and style Other shank styles available with Mod-Flex - See page ### Bore Range [24.6mm mm] Part Mod-Flex Size Recommended Cartridge Unit A Effective Bore Range C M Weight lbs. 025MFGAS MFGAS BS093TC1NG 025MFGAS MFGAS Ref. Wrench 2842 Indexable Triangle Heavy Duty Recommended Inserts #TCMT-1.2(1.2)0 Cartridge Unit Parts Insert screw #S772 Trapped GA dial #2805 Spring washer #2303 Ref. Hardware Package 2805X3E PART NUMBER M R 020BS093TC1NG Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. 123

124 Gear Adjust GA Boring Bar w/mod-flex Shanks Single Tool Type - Straight Mount Size 3 Order cartridge unit and wrench separately Other cartridge styles & types available Specials available in any series and style Other shank styles available with Mod-Flex - See page ### Bore Range [33.8mm mm] Part Mod-Flex Size Recommended Cartridge Unit A Effective Bore Range MFGAS MFGAS BS090TC1NG MFGAS MFGAS C M Weight lbs. Ref. Wrench 2842 Indexable Triangle Heavy Duty Recommended Inserts #TCMT Cartridge Unit Parts Trapped GA dial #3805 Spring washer #3303 #8-32 x 5/8 Lg. flat head cap screw Insert screw #S772 Ref. Hardware Package 3303X3E 124 PART NUMBER M R 030BS090TC1NG Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number.

125 Gear Adjust GA Boring Bar w/mod-flex Shanks Single Tool Type - Straight Mount Size 5 Order cartridge unit and wrench separately Other cartridge styles & types available Specials available in any series and style Other shank styles available with Mod-Flex - See page ### Bore Range [53.1mm mm] Part Mod-Flex Size Recommended Cartridge Unit A Effective Bore Range 040MFGAS MFGAS BS090TC2NG MFGAS C M Weight lbs Ref. Wrench 5842 Indexable Triangle Heavy Duty Recommended Inserts TCMT Cartridge Unit Parts GA Dial #5805 Spring Washer #5303 S120 Screw Insert screw #SP1910 Ref. Hardware Package 5805E3E PART NUMBER M R 050BS090TC2NG Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. 125

126 Gear Adjust GA Boring Bar w/#050 Mod-Flex Shanks Single Tool Type - Straight Mount Size 7 Order cartridge unit and wrench separately Other cartridge styles & types available Specials available in any series and style OthersShank styles available with Mod-Flex - See page ### Bore Range [70.6mm mm] Part Mod-Flex Size Recommended Cartridge Unit A Effective Bore Range C M Weight lbs Ref. Wrench 050MFGAS BS090TC3NG Indexable Triangle Heavy Duty Recommended Inserts TCMT Cartridge Unit Parts GA Dial #7810 Spring Washer #7303 S131 Screw Insert screw #SP1911 Ref. Hardware Package 7810E3E 126 PART NUMBER M R 070BS090TC3NG Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number.

127 Gear Adjust GA Boring Bar w/#063 Mod-Flex Shanks Single Tool Type - Straight Mount Size 10 Order cartridge unit and wrench separately Other cartridge styles & types available Specials available in any series and style Other shank styles available with Mod-Flex - See page ### Bore Range [88.4mm mm] Part 063MFGAS34828 Mod-Flex Size Recommended Cartridge Unit A Effective Bore Range MFGAS MFGAS BS090TC3NG MFGAS MFGAS C M Weight lbs 4.6 Ref. Wrench 5842 Indexable Triangle Heavy Duty Recommended Inserts TCMT Cartridge Unit Parts GA dial #10810 Spring washer #10303 Screw #S142 Insert screw #SP1911 Ref. Hardware Package 10810E3E PART NUMBER M R 100BS090TC3NG Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. 127

128 Gear Adjust Gear Adjust Boring Rings Double End Type - Straight Size 7 Bore Range [214.9mm mm] Order cartridge unit and wrench separately Other cartridge styles & types available Specials available in any series and style Aluminum body ADE-1412 Mod-flex adapter, Part #080MFADE See page ### ADE-1412 Cat V-Flange adapters - See page ### Bushing is removable (protective cover plate is furnished for second tool station.) Part Weight lbs RGA846C 13.2 RGA978C 14.8 RGA1110C 16.3 RGA1242C 17.8 Indexable Triangle Heavy Duty A Effective Bore Range Tool Station A B A B A B A B C Recommended Cartridge Unit Ref. Wrench S For Use With Adapter Type BS090TC3NG 5842 ADE-1412 Recommended Inserts TCMT Cartridge Unit Parts GA Dial #7810 Spring Washer #7303 S131 Screw Insert screw #SP1911 Ref. Hardware Package 7810E3E 128 PART NUMBER M R 070BS090TC3NG Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number.

129 Twin-Bore Rough Boring Rugged, versatile Twin-Bore Tooling designed for maximum rigidity and heavy cuts. Cutting forces absorbed The drive body s angular serrations provide a solid, rigid surface to absorb the resultant cutting forces developed in normal rough machining. 129

130 Twin-Bore Rough Boring Twin-Bore Standard Boring For Standard Boring arrangement two Standard Insert Holders are required and will setup to identical dimensions both radially and axially. The insert holders can be set to cut the same diameter, which permits machining twice as fast as conventional boring. Diameter changes are quickly made by adjusting screws which provide lateral movement of the insert holder. Step Boring For Step Boring arrangement one Standard Insert Holder and one Step Insert Holder are required. The Step Boring Insert Holder will set up approximately (0.70mm) behind the Standard (Lead) Insert Holder. The leading insert cuts at one diameter and the following insert cuts a larger diameter. Twinbore insert holders can be used in standard or step boring applications. Example: Standard boring - 2 Req d MTP751TLZ Step boring - 1 Req d MTP751TLZ - 1 Req d MTP75107TLZ 130

131 Twin-Bore Rough Boring Twin-Bore Driver Bodies Bore Range [28.0mm mm] Order insert holders separately Other shank styles available with Mod-Flex - See page ### Coolant thru Part Mod-Flex Size A Boring Range L X Weight lbs Insert Holder Series 025MFMTP MTP28 Twin-Bore Insert Holders Series MTP28 Inserts not included Ordering: Standard Boring (2) Standard type Stepped Boring (1) Standard type (1) 107 Stepped type Fig. 1 Fig. 2 Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Part Bore Type Insert Style Lock Type Lead Angle MTP281TLZ Standard 0 1 Neg. Rake Pin Lock MTP28107TLZ Stepped 0 1 MTP281TCZ Standard MTP28107TCZ Stepped ISO 7 Screw-On 0 1 MTP281TC15Z Lead Angle 15 2 Y FIG. Ref. Insert No. TNMG -221 TCMG

132 Twin-Bore Rough Boring Twin-Bore Driver Bodies Bore Range [35.5mm mm] Order insert holders separately Other shank styles available with Mod-Flex - See page ### Coolant thru Part Mod-Flex Size A Boring Range L X Weight lbs Insert Holder Series 032MFMTP MTP36 Twin-Bore Insert Holders Series MTP36 Inserts not included Ordering: Standard Boring (2) Standard type Stepped Boring (1) Standard type (1) 107 Stepped type Fig. 1 Fig. 2 Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Part Bore Type Insert Style Lock Type Lead Angle MTP361TLZ Standard 0 1 Neg. Rake Pin Lock MTP36107TLZ Stepped 0 1 MTP361TCZ Standard MTP36107TCZ Stepped ISO 7 Screw-On 0 1 MTP361TC15Z Lead Angle 15 2 Y FIG. Ref. Insert No. TNMG -221 TCMG

133 Twin-Bore Rough Boring Twin-Bore Driver Bodies Bore Range [50.0mm mm] Order insert holders separately Other shank styles available with Mod-Flex - See page ### Coolant thru Part Mod-Flex Size A Boring Range L X Weight lbs Insert Holder Series 040MFMTP MTP50 Twin-Bore Insert Holders Series MTP50 Inserts not included Ordering: Standard Boring (2) Standard type Stepped Boring (1) Standard type (1) 107 Stepped type Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Fig. 1 Fig. 2 Fig. 3 Part Bore Type Insert Style Lock Type Lead Angle Y FIG. Ref. Insert No. MTP501TLZ Standard TNMG-332 MTP50107TLZ Stepped Neg. Rake Pin Lock MTP501VLZ Lead Angle SNMG-322 MTP501TCZ Standard MTP50107TCZ Stepped TCMG ISO 7 Screw-On MTP501TC15Z Lead Angle MTP501SC10Z Lead Angle SCMG

134 Twin-Bore Rough Boring Twin-Bore Driver Bodies Bore Range [76.2mm mm] Order insert holders separately Other shank styles available with Mod-Flex - See page ### Coolant thru Part Mod-Flex Size A Boring Range L X Weight lbs 050MFMTP MFMTP Insert Holder Series MTP75 Twin-Bore Insert Holders Series MTP75 Inserts not included Ordering: Standard Boring (2) Standard type Stepped Boring (1) Standard type (1) 107 Stepped type Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Fig. 1 Fig. 2 Fig. 3 Part Bore Type Insert Style Lock Type Lead Angle Y FIG. Ref. Insert No. 134 MTP751TLZ Standard TNMG-332 MTP75107TLZ Stepped Neg. Rake Pin Lock MTP751VLZ Lead Angle SNMG-432 MTP751TCZ Standard MTP75107TCZ Stepped TCMG ISO 7 Screw-On MTP751TC15Z Lead Angle MTP751SC10Z Lead Angle SCMG-432

135 Twin-Bore Rough Boring Twin-Bore Driver Bodies Bore Range [134.9mm mm] Order insert holders separately Other Shank Styles available with Mod-Flex - See Page ### Coolant Thru Part Mod-Flex Size A Boring Range 080MFMTP L X Weight lbs 080MFMTP MFMTP MFMTP Insert Holder Series MTP135 Twin-Bore Insert Holders Series MTP135 Inserts not included Ordering: Standard Boring (2) Standard type Stepped Boring (1) Standard type (1) 107 Stepped type Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Fig. 2 Fig. 1 Fig. 3 Part Bore Type Insert Style Lock Type Lead Angle Y FIG. Ref. Insert No. MTP1351TLZ Standard TNMG-432 MTP135107TLZ Stepped Neg. Rake Pin Lock MTP1351VLZ Lead Angle SNMG-643 MTP1351TCZ Standard MTP135107TCZ Stepped TCMG ISO 7 Screw-On MTP1351TC15Z Lead Angle MTP1351SC10Z Lead Angle SCMG

136 Twin-Bore Rough Boring Twin-Bore / Tri-Bore Components Adjusting Screw Wrench Insert Holder Cartridge Lock Screw Spring Washer Lock Screw Lock Pin Seat 136 Twin-Bore / Tri-Bore Ref. Driver Body 025MFMTP28 032MFMDP48 040MFMDP56 032MFMTP36 040MFMDP64 040MFMTP50 050MFMDP78 063MFMDP MFMTP75 063MFMTP MFMDP MFMDP MFMDP MFMDP MFMTP MFMTP MFMTP MFMTP300 Insert Holder Insert Lock Screw / Pin Wrench Seat MTP281TLZ NL23 1/16 Hex. MTP28107TLZ NL23 1/16 Hex. MTP281TCZ T7 MTP28107TCZ T7 MTP281TC15Z T7 MTP361TLZ NL23 1/16 Hex. MTP36107TLZ NL23 1/16 Hex. MTP361TCZ T7 MTP36107TCZ T7 MTP361TC15Z T7 MTP501TLZ NL33L 5/64 Hex. MTP50107TLZ NL33L 5/64 Hex. MTP501VLZ NL34 5/64 Hex. MTP501TCZ T15 MTP50107TCZ T15 MTP501TC15Z T15 MTP501SC10Z T15 MTP751TLZ NL34L 5/64 Hex. ITSN322 MTP75107TLZ NL34L 5/64 Hex. ITSN322 MTP751VLZ NL46 3/32 Hex. ISSN432 MTP751TCZ T15 MTP75107TCZ T15 MTP751TC15Z T15 MTP751SC10Z T15 MTP1351TLZ NL46 3/32 Hex. ITSN432 MTP135107TLZ NL46 3/32 Hex. ITSN432 MTP1351VLZ NL68 9/64 Hex. ISSN633 MTP1351TCZ T15 MTP135107TCZ T15 MTP1351TC15Z T15 MTP1351SC10Z T15 Adjusting Screw MTP282 MTP282 MTP282 MTP502 MTP502 MTP1352 Spring Washer MTP2815 MTP3615 MTP3615 MTP5015 MTP7515 MTP13515 Cartridge Lock Screw S507 #10-32x.75 Lg. S.H.C.S. S508 #1/4-28x.75 Lg. S.H.C.S. S509 5/16-24x.75 Lg. S.H.C.S. S510 5/16-24x1.00 Lg. S.H.C.S. S510 5/16-24x1.00 Lg. S.H.C.S S511 7/16-20x1.75 Lg. S.H.C.S.

137 Tri-Bore Rough Boring Tri-Bore Tooling designed for high horsepower maximum stock removal and interrupted roughing cuts. Cutting forces absorbed The drive body s angular serrations provide a solid, rigid surface to absorb the resultant cutting forces developed in normal rough machining. 137

138 Tri-Bore Rough Boring Tri-Bore Standard Boring For Standard Boring arrangement three Standard Insert Holders are required and will setup to identical dimensions both radially and axially. Step Boring The Step Boring arrangement requires one Standard Insert Holder in position 1, a step bore holder in position 2, and a lead angle insert holder in position 3. The insert holders can be set to cut the same diameter, which permits machining twice as fast as conventional boring. Diameter changes are quickly made by adjusting screws which provide lateral movement of the insert holder. Tribore insert holders can be used in Standard or Step Boring applications. Tri-Bore Insert Positions on Step Boring Example: Standard Boring - 3 Req d MTP751TCZ Position 1 1 TCZ Step Boring - 1 Req d MTP751TCZ - 1 Req d MTP75107TCZ - 1 Req d MTP751TC15Z 138 Position 3 1 TC15Z Position TCZ

139 Tri-Bore Rough Boring Tri-Bore Driver Bodies Bore Range [48.0mm mm] Order insert holders separately Other Shank Styles available with Mod-Flex - See Page ### Coolant Thru Part Mod-Flex Size A Boring Range L X Weight lbs 032MFMDP MFMDP Insert Holder Series MTP28 Tri-Bore Insert Holders Series MTP28 Inserts not included Ordering: Standard Boring (3) Standard type Stepped Boring (1) Standard type (1) 107 Stepped type (1) TC15 Lead angle type Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Fig. 1 Fig. 2 Part Bore Type Insert Style Lock Type Lead Angle MTP281TLZ Standard 0 1 Neg. Rake Pin Lock MTP28107TLZ Stepped 0 1 MTP281TCZ Standard MTP28107TCZ Stepped ISO 7 Screw-On 0 1 MTP281TC15Z Lead Angle 15 2 Y FIG. Ref. Insert No. TNMG-221 TCMG

140 Tri-Bore Rough Boring Tri-Bore Driver Bodies Bore Range [64.0mm mm] Order insert holders separately Other Shank Styles available with Mod-Flex - See Page ### Coolant Thru Part Mod-Flex Size A Boring Range L X Weight lbs Insert Holder Series 040MFMDP MTP36 Tri-Bore Insert Holders Series MTP36 Inserts not included Ordering: Standard Boring (3) Standard type Stepped Boring (1) Standard type (1) 107 Stepped type (1) TC15 Lead angle type Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Fig. 1 Fig. 2 Part Bore Type Insert Style Lock Type Lead Angle MTP361TLZ Standard 0 1 Neg. Rake Pin Lock MTP36107TLZ Stepped 0 1 MTP361TCZ Standard MTP36107TCZ Stepped ISO 7 Screw-On 0 1 MTP361TC15Z Lead Angle 15 2 Y FIG. Ref. Insert No. TNMG-221 TCMG

141 Tri-Bore Rough Boring Tri-Bore Driver Bodies Bore Range [78.0mm mm] Order insert holders separately Other Shank Styles available with Mod-Flex - See Page ### Coolant Thru Part Mod-Flex Size A Boring Range L X Weight lbs 050MFMDP MFMDP Insert Holder Series MTP50 Tri-Bore Insert Holders Series MTP50 Inserts not included Ordering: Standard Boring (3) Standard type Stepped Boring (1) Standard type (1) 107 Stepped type (1) Lead angle type Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Fig. 1 Fig. 2 Fig. 3 Part Bore Type Insert Style Lock Type Lead Angle Y FIG. Ref. Insert No. MTP501TLZ Standard TNMG-332 MTP50107TLZ Stepped Neg. Rake Pin Lock MTP501VLZ Lead Angle SNMG-322 MTP501TCZ Standard MTP50107TCZ Stepped TCMG ISO 7 Screw-On MTP501TC15Z Lead Angle MTP501SC10Z Lead Angle SCMG

142 Tri-Bore Rough Boring Tri-Bore Driver Bodies Bore Range [125.0mm mm] Order insert holders separately Other shank styles available with Mod-Flex - See page ### Coolant thru Part Mod-Flex Size A Boring Range L X Weight lbs 063MFMDP MFMDP MFMDP MFMDP Insert Holder Series MTP75 Tri-Bore Insert Holders Series MTP75 Inserts not included Ordering: Standard Boring (3) Standard type Stepped Boring (1) Standard type (1) 107 Stepped type (1) Lead Angle type Note: Recommended Inserts are for pocket configuration only. Contact your distributor for the insert part number. Fig. 1 Fig. 2 Fig. 3 Part Bore Type Insert Style Lock Type Lead Angle Y FIG. Ref. Insert No. 142 MTP751TLZ Standard TNMG-332 MTP75107TLZ Stepped Neg. Rake Pin Lock MTP751VLZ Lead Angle SNMG-432 MTP751TCZ Standard MTP75107TCZ Stepped TCMG ISO 7 Screw-On MTP751TC15Z Lead Angle MTP751SC10Z Lead Angle SCMG-432

143 Kwik-Switch II Kwik-Switch Master Holders Spindles R8 NMTB (Milling Machine) Morse Taper Morse Taper with Keeper Key CAT40 and CAT50 Kwik-Switch Collet Chucks Acura-Flex Collet Chucks Acura-Flex Collet Chucks w/ Chips Shields for Automotive ER Collet Chucks Kwik-Switch Modular Adapters Mod-Flex Adapter Shank 125 Kwik-Switch Mill Adapters End Mill Adapters Shell Mill Adapters Kwik-Switch II System Kwik-Switch Adapters Morse Taper Adapters Jacobs Taper Adapters Quick Change Tension & Compression Tap Chucks Acura-Tap Tension & Compression Tap Chucks Kwik-Switch Parts & Accessories Kwik-Switch Replacement Nuts Repair Kits Wrenches Locking Fixtures

144 Kwik-Switch II The Kwik-Switch II Automatic Locking Principle As the holder locknut is opened, coil springs are compressed. When the open position is reached, a mechanical latch holds the nut open. This latch is operated by a trigger pin (1). The trigger pin is depressed by one of the tool adapters lugs (2) as the adapter is inserted into the spindle socket. When the trigger pin is depressed, it releases the compression springs. This causes the spindle nut to rotate (3) which draws the tool adapter up into the locking angle tapered socket. Since locking force are always present, the nut continues to tighten under load. Universal Kwik-Switch II Spindles are available to retrofit many machines. Please consult with our engineering department for the correct cross over. Universal spindles include the spindle shaft and the Kwik-Switch II nut. Bearings, spacers, locknuts and drivers must be purchased separately to current machine configuration. Spindles to replace existing machine spindle Kwik-Switch Size Part Wrench Alliant Bridgeport with R8 spindle in Model J 1hp and Model 2J 1-1/2hp Bridgeport 2hp CNC Mill Bridgeport 4hp Series II model 4J Hurco Model KMB1 & SM YCI Supermax

145 Kwik-Switch II Kwik-Switch II Master Holder w/ Bridgeport R-8 Shank Part Kwik-Switch Size C D Thread Includes Nut No. Ref. Wrench / Kwik-Switch II Master Holder w/ NMTB Shanks Conforms to ANSI B Part NMTB Shank Size Kwik-Switch Size C D Thread Includes Nut No. Ref. Wrench / /

146 Kwik-Switch II Kwik-Switch II Master Holder w/ Morse Taper Shank ASME B Part Shank Size Kwik-Switch Size A B C D Includes Nut No. Ref. Wrench Morse Morse * * * 4 Morse * Morse * Morse Morse *For Light Duty Use. Kwik-Switch II Master Holder w/ Morse Taper Shank & Adjustable Keeper Key ASME B Part Shank Size Kwik- Switch A B C D E F Adjustment Min. Max. G Includes Nut No. Ref. Wrench Morse * Morse Morse *For Light Duty Use.

147 Kwik-Switch II Kwik-Switch II Master Holder w/ Cat Shanks Kwik-Switch size Cat40 Part No. Kwik-Switch Size C M Includes Nut No. Ref. Wrench No Cat50 Part No. Kwik-Switch Size C M Includes Nut No. Ref. Wrench No

148 Kwik-Switch II Acura-Flex Collet Chucks w/ Kwik-Switch Shanks Acura-Flex extended range collets Order collet separately by matching collet range To order Acura-Grip delete AF-prefix Acura-Flex Extended range Excellent gripping power Acura-Grip Extreme precision 1/2, 3/4, 1, 1-3/8 1-5/8 collet ranges P: Part Kwik-Switch Size Collet Range (Acura-Flex Collet No. s) C F Max. Nut Tightening Torque Includes Nut Ref. Wrench AF80136 AF /16-3/8 (AF21 - AF44) 7/64-1/2 (AF55 - AF82) Oct. 40 ft. lbs Oct. 50 ft. lbs AF80235 AF80236 AF80237 AF80348 AF80349 AF /16-3/8 (AF21 - AF44) 7/64-1/2 (AF55 - AF82) 7/64-3/4 (AF95 - AF140) 1/16-3/8 (AF21 - AF44) 7/64-1/2 (AF55 - AF82) 7/64-3/4 (AF95 - AF140) Oct. 40 ft. lbs Oct. 50 ft. lbs Span. 75 ft. lbs Oct. 40 ft. lbs Oct. 50 ft. lbs Span. 75 ft. lbs AF /32-1 (AF162 - AF213) Span. 90 ft. lbs AF80415 AF80416 AF80417 AF AF /64-1/2 (AF55 - AF82) 7/64-3/4 (AF95 - AF140) 7/32-1 (AF162 - AF213) 11/32-1-3/8 (AF241 - AF286) 19/32-1-5/8 (AF331 - AF377) Oct. 50 ft. lbs Span. 75 ft. lbs Span. 90 ft. lbs Span. 110 ft. lbs Span. 110 ft. lbs

149 Kwik-Switch II Acura-Flex Collet Chucks w/ Kwik-Switch Shanks Chip Shields, Corrosion & Wear Coating Acura-Flex extended range collets Order collet separately by matching collet range To order Acura-Grip, delete AF-Prefix Acura-Flex Extended range Excellent gripping power Acura-Grip Extreme precision 1/2, 3/4, 1 collet ranges P: Part Kwik-Switch Size AF AF AF Collet Range 7/64-1/2 (AF55 - AF82) 7/64-3/4 (AF95 - AF140) 7/32-1 (AF162 - AF213) C F Max. Nut TighteningTorque Includes Nut Ref. Wrench Oct. 50 ft. lbs Span. 75 ft. lbs Span. 90 ft. lbs

150 Kwik-Switch II ER Collet Chucks w/ Kwik-Switch Shanks ER extended range collets Order collet separately by matching collet series ER collets Extended range P: Part Kwik-Switch Size Collet Series C F Max. Nut Tightening Torque Includes Nut Ref. Wrench KS2ER16112 KS2ER32181 KS3ER16103 KS3ER32141 KS3ER ER16 ( ) ER32 ( ) ER16 ( ) ER32 ( ) ER40 ( ) Hex. 50 ft. lbs. NER16 WER Span. 125 ft. lbs. NER32 WER Hex. 50 ft. lbs. NER16 WER Span. 125 ft. lbs. NER32 WER Span. 140 ft. lbs. NER40 WER40 150

151 Kwik-Switch II Mod-Flex Adapter w/ Kwik-Switch Shanks Part 025MF Kwik-Switch Size Mod-Flex Size MF MF MF MF MF MF MF C M 151

152 Kwik-Switch II End Mill Adapters w/ Kwik-Switch Shanks Part Kwik-Switch Size A B C M ** ** * ** * * * * ** * ** * Indicates dual set screws ** For light duty use and single end end mills only For light duty use only 152

153 Kwik-Switch II Shell Mill Adapters w/ Kwik-Switch Shanks Keys and Socket Cap Screw Furnished Socket cap screw Part Kwik-Switch Size A B C M Includes Drive Key Thread /4 1/ /16 3/ /4 1/ /16 3/ /8 1/ /16 3/ /8 1/ /2 5/ * /8 3/ /8 1/ /2 5/ /8 3/ * /4 1"-14 * For light duty use only 153

154 Kwik-Switch II Morse Taper Adapters w/ Kwik-Switch Shanks With optional knockout drift fixtures Part Kwik-Switch Size ID Taper C Knockout Drift Fixture (Optional) 80127* Morse Morse Morse * 3 Morse Morse Morse * 3 Morse * 4 Morse Morse Morse Morse * 4 Morse Morse * Indicates adapters with open end drift 154

155 Kwik-Switch II Jacobs Taper Adapters w/ Kwik-Switch Shanks Jacobs Taper Part Kwik-Switch Size Jacobs Taper A C

156 Kwik-Switch II Quick Change Tension & Compression Tap Chucks w/ Kwik-Switch Shanks Order tap adapter separately by matching adapter size Full tension available upon request Solid tap adapter Torque control tap adapter P: Part Kwik-Switch Size Tap Adapter Size Tap Range #0-9/16 Hand 1/8 Pipe C F Tension Compression /4-7/8 Hand 1/4-1/2 Pipe /4-1-3/8 Hand /8-1 Pipe

157 Kwik-Switch II Acura-Tap Tension & Compression Tap Chucks w/ Kwik-Switch Shanks Acura -Tap collets Order collets separately by matching tap range Full tension available upon request Part Kwik-Switch Size Tap Range C F #0-1/2 Hand 1/8 Pipe /4-7/8 Hand 1/8-1/2 Pipe /4-1-1/2 Hand /2-1-1/4 Pipe 5.31 Includes Nut No Hex Hex Tension Compression Ref. Wrench Span

158 Kwik-Switch II Kwik-Switch Replacement Nut Data All repair kits include these parts: Stop Pin Release Pin Roll Pin Compression Spring Wear Plug (2) Lock Springs Kwik-Switch Repair Part A B D E F Thread Size Kit /8-12 Acme * /8-12 Acme * /4-12 Acme * " - 12 Acme * Coated to prevent wear and corrosion with rear chip guard. Kwik-Switch Nut Wrench Part Kwik-Switch Size Kwik-Switch Locking Fixtures 158 Part Kwik-Switch Size Flats Length

159 Collets Acura-Seal 3/8, 1/2, 3/4, 1, 1-3/8 & 1-5/8 Capacity Sealed by Design - 1,500 PSI Coolant Sealing Capacity Collets Range.020 Smaller from Nominal Ultra-Precision Acura-Flex 1/4, 3/8/ 1/2, 3/4, 1, 1-3/8 & 1-5/8 Capacity High Precision Traditional Universal Collets Acura-Grip Collets Double Taper Collets Acura-Tap Collets Sealed ER ER16, ER20, ER25, ER32 & ER40 Sealed by Design - Rated Up To 2,000 PSI Collets Range.005 Smaller from Nominal Inch Actual Size Collets ER ER8, ER11, ER16, ER20, ER25, ER32 & ER40 Standard Inch and Metric Size Collets SG (TG) 75SG, 10SG & 15SG Collets DA DA30, DA20 & DA10 159

160 Collets Acura System Universal has been designing collets since 1937 with many designs ahead of their time. The right collet for your application can make or break your efficiency and tool life. The new Acura System has been updated to current market requirements offering Acura-Seal, a Sealed by design coolant thru collet. This collet design has eliminated the need for sealing discs or extra components. Acura-Seal Developed in 1957 this Sealed by Design collet is just now getting market recognition for its simple and effective usage. We have updated the design to give you the highest accuracy with 1,500 PSI coolant sealing capacity. Collets are our most accurate with 8 times tool diameter, or a maximum 4 out from the collet. This collet is a replacement for both Acura-Flex and Acura-Grip. These collets work in conjunction with our standard Acura-Flex nuts and offer.02 collapse from nominal. Why Acura-Series? High Precision Standard. 1-1/2-2 times the holding power of ER series collets. Outstanding Repeatability due to long shallow taper and radial locking nut design. Wide range of sizes, through Cost effective compared to other high precision systems. How to install Acura-Series Collets 1. Push down on the nut with the palm of hand. 2. The collet nose will collapse slightly allowing it to enter the nut. Removal 3. Apply a bending pressure. 4. The collet will separate from the nut. 160

161 Collets Acura-Seal Ultra-Precision Inch Coolant Collets Order by part number listed Capacity of collet must match capacity of chuck (example 3/8 capacity collet must be used in a 3/8 capacity chuck) Works with standard Acura-Flex nuts Extended clamping range.020 Accuracy guaranteed to be x tool diameter (max. 4 out) at nominal diameters Sealed by design - 1,500 PSI coolant sealing capacity For use with 1/2 Capacity Acura-Flex Collet Chucks (15/64-1/2 Collet Range) For use with 3/8 Capacity Acura-Flex Collet Chucks (15/64-3/8 Collet Range) Nominal Tool Size Inch MM 1/ AS / AS / AS / AS / AS / AS / AS / AS / AS Gage Dia. D:.563 Gage Line Location Z:.250 Collet Length L: 1.03 Ref. Nut No Part No. Nominal Tool Size Part No. Inch MM 1/ AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS Gage Dia. D:.720 Gage Line Location Z:.250 Collet Length L: 1.16 Ref. Nut No

162 Collets Acura-Seal Ultra-Precision Inch Coolant Collets (cont.) Order by part number listed Capacity of collet must match capacity of chuck (example 3/4 capacity collet must be used in a 3/4 capacity chuck) Works with standard Acura-Flex nuts Extended clamping range.020 Accuracy guaranteed to be x tool diameter (max. 4 out) at nominal diameters Sealed by design - 1,500 PSI coolant sealing capacity For use with 3/4 Capacity Acura-Flex Collet Chucks (15/64-3/4 Collet Range) Inch Nominal Tool Size MM Part No. 1/ AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS Gage Dia. D: Gage Line Location Z:.63 Collet Length L: 2.02 Ref. Nut No

163 Collets Acura-Seal Ultra-Precision Inch Coolant Collets (cont.) Order by part number listed Capacity of collet must match capacity of chuck (example 3/8 capacity collet must be used in a 3/8 capacity chuck) Works with standard Acura-Flex nuts Extended clamping range.020 Accuracy guaranteed to be x tool diameter (max. 4 out) at nominal diameters Sealed by design - 1,500 PSI coolant sealing capacity For use with 1 Capacity Acura-Flex Collet Chucks (15/64-1 Collet Range) For use with 1 3/8 Capacity Acura-Flex Collet Chucks (23/64-1 3/8 Collet Range) Inch Nominal Tool Size MM Part No. Inch Nominal Tool Size MM Part No. 1/ AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS AS Gage Dia. D: Gage Line Location Z:.74 Collet Length L: 2.50 Ref. Nut No / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS AS / AS / AS / AS / AS / AS / AS Gage Dia. D: Gage Line Location Z:.91 Collet Length L: 3.11 Ref. Nut No

164 Collets Acura-Seal Ultra-Precision Inch Coolant Collets (cont.) Order by part number listed Capacity of collet must match capacity of chuck (example 1 capacity collet must be used in a 1 capacity chuck) Works with standard Acura-Flex nuts Extended clamping range.020 Accuracy guaranteed to be x tool diameter (max. 4 out) at nominal diameters Sealed by design - 1,500 PSI coolant sealing capacity For use with 1 5/8 Capacity Acura-Flex Collet Chucks (39/64-1 5/8 Collet Range) Inch Nominal Tool Size MM Part No. 5/ AS / AS / AS / AS / AS / AS AS / AS / AS / AS / AS / AS / AS / AS / AS / AS / AS Gage Dia. D: Gage Line Location Z:.90 Collet Length L: 3.12 Ref. Nut No

165 Collets Acura-Flex Extended Range Collets Order by part number listed Capacity of collet must match capacity of chuck (example 1-5/8 capacity collet must be used in a 1-5/8 capacity chuck) Collet sets available - see page ### Extended clamping range Collet sizes.172 thru are guaranteed x tool diameter (max. 1 out) Collet sizes.032 thru.172 are guaranteed.001 T.I.R. at the nose For use with 1/4 Capacity Acura-Flex Collet Chucks (1/32-1/4 Collet Range) Inch Nominal Tool Size MM Part No. 1/ AF000* 3/ AF00** 1/ AF0** 5/ AF1 3/ AF2 7/64 AF3 3.0 AF4 1/8 AF5 9/ AF6 5/ AF7 11/ AF8 3/16 AF9 5.0 AF10 13/64 AF11 7/ AF12 15/ AF13 1/4 6.5 AF14 Clamping Range:.02 Gage Dia. D:.438 Gage Line Location Z:.250 Collet Length L: 1.00 Ref. Nut No *Clamping Range:.012 **Clamping Range:.015 For use with 3/8 Capacity Acura-Flex Collet Chucks (1/16-3/8 Collet Range) Inch Nominal Tool Size MM Part No. 5/ AF21 3/ AF22 7/64 AF AF24 1/8 AF25 9/ AF26 5/ AF27 11/ AF28 3/16 AF AF30 13/64 AF31 7/ AF32 15/ AF33 1/4 6.5 AF34 17/64 AF AF36 9/32 AF37 19/ AF38 5/ AF39 21/ AF40 11/32 AF AF42 23/64 AF43 3/8 9.5 AF44 Clamping Range:.02 Gage Dia. D:.563 Gage Line Location Z:.250 Collet Length L: 1.03 Ref. Nut No

166 Collets Acura-Flex Extended Range Collets (cont.) For use with 1/2 Capacity Acura-Flex Collet Chucks (7/64-1/2 Collet Range) Inch Nominal Tool Size MM Part No. 1/8 AF55 9/ AF56 5/ AF57 11/ AF58 3/16 AF AF60 13/64 AF61 7/ AF62 15/ AF63 1/4 6.5 AF64 17/64 AF AF66 9/32 AF67 19/ AF68 5/ AF69 21/ AF70 11/32 AF AF72 23/64 AF73 3/8 9.5 AF74 25/ AF75 13/ AF76 27/64 AF77 7/ AF78 29/ AF79 15/ AF80 31/ AF81 1/2 AF82 Clamping Range:.02 Gage Dia. D:.720 Gage Line Location Z:.250 Collet Length L: 1.16 Ref. Nut No

167 Collets Acura-Flex Extended Range Collets (cont.) For use with 3/4 Capacity Acura-Flex Collet Chucks (7/64-3/4 Collet Range) For use with 3/4 Capacity Acura-Flex Collet Chucks (7/64-3/4 Collet Range) (cont.) Inch Nominal Tool Size MM Part No. Inch Nominal Tool Size MM Part No. 1/8 AF95 9/ AF96 5/ AF97 11/ AF98 3/16 AF AF100 13/64 AF101 7/ AF102 15/ AF103 1/4 6.5 AF104 17/64 AF AF106 9/32 AF107 19/ AF108 5/ AF109 21/ AF110 11/32 AF AF112 23/64 AF113 3/8 9.5 AF114 25/ AF115 13/ AF116 27/64 AF117 7/ AF118 29/ AF119 15/ AF120 31/ AF121 1/2 AF122 33/ AF123 17/ AF124 35/ AF125 9/ AF126 37/64 AF127 Clamping Range:.02 Gage Dia. D: Gage Line Location Z:.63 Collet Length L: 2.02 Ref. Nut No / AF128 39/ AF129 5/ AF130 41/ AF131 21/32 AF132 43/ AF133 11/ AF134 45/ AF135 23/ AF136 47/64 AF137 3/ AF138 49/ AF139 25/ AF140 Clamping Range:.02 Gage Dia. D: Gage Line Location Z:.63 Collet Length L: 2.02 Ref. Nut No

168 Collets Acura-Flex Extended Range Collets (cont.) For use with 1 Capacity Acura-Flex Collet Chucks (7/32-1 Collet Range) Inch Nominal Tool Size MM Part No. 15/ AF162 1/4 6.5 AF163 17/64 AF AF165 9/32 AF166 19/ AF167 5/ AF168 21/ AF169 11/32 AF AF171 23/64 AF172 3/8 9.5 AF173 25/ AF174 13/ AF175 27/64 AF176 7/ AF177 29/ AF178 15/ AF179 31/ AF180 1/2 AF181 33/ AF182 17/ AF183 35/ AF184 9/ AF185 37/64 AF186 19/ AF187 Clamping Range:.02 Gage Dia. D: Gage Line Location Z:.74 Collet Length L: 2.50 Ref. Nut No For use with 1 Capacity Acura-Flex Collet Chucks (7/32-1 Collet Range) (cont.) Inch Nominal Tool Size Clamping Range:.02 Gage Dia. D: Gage Line Location Z:.74 Collet Length L: 2.50 Ref. Nut No MM Part No. 39/ AF188 5/ AF189 41/ AF190 21/32 AF191 43/ AF192 11/ AF193 45/ AF194 23/ AF195 47/64 AF196 3/ AF197 49/ AF198 25/ AF199 51/ AF200 13/16 AF201 53/ AF202 27/ AF203 55/ AF204 7/8 AF205 57/ AF206 29/ AF207 59/ AF208 15/ AF209 61/64 AF210 31/ AF211 63/ AF AF

169 Collets Acura-Flex Extended Range Collets (cont.) For use with 1 3/8 Capacity Acura-Flex Collet Chucks (11/32-1-3/8 Collet Range) Inch Nominal Tool Size MM Part No. 3/8 AF AF242 13/32 AF243 7/ AF244 15/ AF245 1/2 AF AF247 17/32 AF AF249 9/16 AF250 19/ AF251 5/ AF252 21/32 AF253 Clamping Range:.04 Gage Dia. D: Gage Line Location Z:.91 Collet Length L: 3.11 Ref. Nut No For use with 1 3/8 Capacity Acura-Flex Collet Chucks (11/32-1-3/8 Collet Range) (cont.) Inch Nominal Tool Size MM Part No AF254 11/16 AF AF256 23/32 AF257 3/ AF258 25/ AF259 13/16 AF AF262 27/32 AF AF260 7/8 AF264 29/ AF265 15/ AF266 31/32 AF AF268 1 AF AF /32 AF / AF / AF /8 AF AF /32 AF AF /16 AF / AF / AF /32 AF AF /16 AF AF /32 AF / AF286 Clamping Range:.04 Gage Dia. D: Gage Line Location Z:.91 Collet Length L: 3.11 Ref. Nut No

170 Collets Acura-Flex Extended Range Collets (cont.) For use with 1 5/8 Capacity Acura-Flex Collet Chucks (19/32-1 5/8 Collet Range) For use with 1 5/8 Capacity Acura-Flex Collet Chucks (19/32-1 5/8 Collet Range) (cont.) Inch Nominal Tool Size MM Part No. Inch Nominal Tool Size MM Part No. 5/ AF331 21/32 AF AF333 11/16 AF AF335 23/32 AF336 3/ AF337 25/ AF338 13/16 AF AF341 27/32 AF AF339 7/8 AF343 29/ AF344 15/ AF345 31/32 AF AF347 1 AF AF /32 AF / AF / AF /8 AF /32 AF AF /16 AF / AF / AF /32 AF AF /16 AF AF /32 AF / AF /32 AF AF /16 AF AF /32 AF / AF / AF /16 AF AF /32 AF AF /8 AF377 Clamping Range:.04 Gage Dia. D: Gage Line Location Z:.90 Collet Length L: 3.13 Ref. Nut No AF354 Clamping Range:.04 Gage Dia. D: Gage Line Location Z:.90 Collet Length L: 3.13 Ref. Nut No

171 Collets Acura-Flex Extended Range Collet Sets Order by part number listed Capacity of collet must match capacity of chuck Collet Set Part No. Collet Capacity Collet Set Range D No. Pieces - Increments /4 1/16-1/ collets in 1/64 s /8 1/16-3/ collets in 1/64 s /8 1/16-3/ collets in 1/16 s /2 7/64-1/ collets in 1/64 s /4 1/4-3/ collets in 1/64 s /4 7/64-25/ collets in 1/32 s / collets in 1/64 s / collets in 1/16 s / collets in 1/8 s / collets in 1/32 s / collets in 1/16 s /8 19/32-1-3/ collets in 1/8 s 171

172 Collets Acura-Grip Maximum Accuracy Collets Accuracy guaranteed to be T.I.R. at 8x tool diameter or a maximum of 4 out from the collet face. Can be used in Acura-Flex collet chucks by changing the nut. Order by part number listed and the desired size. Tool range of collet must match tool range of chuck. Available in all letter, number, and fractional sizes within range. Other sizes available to special order. Part No. and Size Tool Range D Z Acura-Grip Nut No. Wrench No * _ 3/16-1/ * _ 1/4-3/ * _ 3/ * _ 5/8-1 3/ * _ 3/4-1 5/ * Example: for 1/4 hole size Note: Collet must be assembled to nut before inserting in chuck. The collet retaining lip has been partially removed by an eccentric counterbore. Place collet in counterbore, move on center with nut, and insert assembly into chuck. Double Taper Collets Collet sizes thru are guaranteed T.I.R. at 2x tool diameter (max. 1 out.) Sizes thru are guaranteed T.I.R. at the nose. Order by part number listed and the desired size. Tool range of collet must match tool range of chuck. Available in all letter, number, and fractional sizes within range. Other sizes available to special order. Part No. and Size Tool Range Type D L Collet Nut No. Wrench No * _ 1/16-1/4 OW * _ 1/8-3/8 WW * _ 1/8-1/2 Y * _ 1/4-3/4 Z * _ 3/8-1 ZZ * _ 3/4-1 1/2 XZ * Example: for 1/4 hole size

173 Collets Acura-Tap Positive-Drive Collets Positive tap drive Excellent axial retention. Order by part number listed. Tap range of collet must match tap range of chuck. Tap Range #0-1/2 Hand 1/8 Pipe SS 1/4-7/8 Hand 1/8-1/2 Pipe 3/4-1-1/2 Hand 1/2-1-1/4 Pipe Note: Collet must be assembled to nut before inserting in chuck. The collet retaining lip has been partially removed by an eccentric counterbore. Place the collet in counterbore, move on center with nut, and insert assembly into chuck. Acura-Tap Positive Drive Collet Sets Tap Size Part A B #0-# # # # / / / / / /8 Pipe SS / / / / / / / / / / / /8 Pipe LS /4 Pipe /8 Pipe /2 Pipe / / / / /16-1-1/ /16-1-1/ /16-1-3/ /16-1-1/ /2 Pipe /4 Pipe Pipe /4 Pipe Acura-Tap Nut No. Tap Range Part No. Tape Sizes of Collets D Pieces D Z Wrench No #0-1/2 Hand 1/8 Pipe SS #6, 8, 10, 12, 1/4, 5/16, 3/8, 7/16, 1/2 Hand, 1/8 Pipe SS /8-7/8 Hand 1/8-1/2 Pipe /8, 7/16, 1/2, 9/16, 5/8, 3/4, 7/8 Hand, 1/8 LS, 1/4, 3/8, 1/2 Pipe /4-1-1/2 Hand 1/2-1-1/4 Pipe /4, 7/8, 1, 1-1/8, 1-1/4, 1-3/8, 1-1/2 Hand, 1/2, 3/4, 1, 1-1/4 Pipe

174 Collets Inch Sealed ER Precision Coolant Collets Order by part number listed ER collet series must match ER series of chuck Works with standard ER collet nuts Collapse range:.005 Standard.0004 T.I.R. Sealed by design - Rated up to 2,000 P.S.I. ER16 Series (5/32-13/32 Collet Range) Inch Nominal Tool Size MM Part No. 5/ SER / SER / SER / SER / SER / SER / SER / SER / SER Gage Dia. D:.6299 Gage Line Location Z:.246 Collet Length L: Ref. Nut No. NER16 ER20 Series (5/32-1/2 Collet Range) Inch Nominal Tool Size MM Part No. 5/ SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER Gage Dia. D:.7874 Gage Line Location Z:.250 Collet Length L: Ref. Nut No. NER20 ER25 Series (7/32-5/8 Collet Range) Inch Nominal Tool Size MM Part No. 7/ SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER Gage Dia. D:.9843 Gage Line Location Z:.262 Collet Length L: Ref. Nut No. NER25 174

175 Collets Inch Sealed ER Precision Coolant Collets (cont.) ER32 Series (1/4-3/4 Collet Range) Inch Nominal Tool Size MM Part No. 1/ SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER Gage Dia. D: Gage Line Location Z:.282 Collet Length L: Ref. Nut No. NER32 ER40 Series (3/8-1 Collet Range) Inch Nominal Tool Size MM Part No. 3/ SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER / SER SER Gage Dia. D: Gage Line Location Z:.302 Collet Length L: Ref. Nut No. NER40 175

176 Collets ER Series Precision Inch Collets Order by part number listed ER collet series must match ER series of chuck Collet sets available - see page ### Extended clamping range: Standard.0004 T.I.R. ER8 Series 1/32-3/16 Collet Range ( mm Collet Range) Inch Nominal Tool Size MM Part No. 1/ ER / ER /32 ER /8 3.0 ER / ER / ER ER Clamping Range:.02 (.5mm) Gage Dia. D:.3149 Gage Line Location Z:.117 Collet Length L:.531 ER11 Series 1/32-17/64 Collet Range (.8-7.0mm Collet Range) Inch Nominal Tool Size MM Clamping Range:.02 (.5mm) Gage Dia. D:.4331 Gage Line Location Z:.149 Collet Length L:.708 Ref. Nut No. NER11 Part No. 1/32.8 ER / ER / ER /32 ER /8 3.0 ER / ER / ER / ER / ER /4 ER / ER

177 Collets ER Series Precision Inch Collets (cont.) ER16 Series 1/32-13/32 Collet Range ( mm Collet Range) Inch Nominal Tool Size MM Part No. 1/32.8 ER * 1/ ER / ER /32 ER /8 3.0 ER / ER / ER / ER / ER /4 ER / ER /16 ER ER / ER /8 9.5 ER ER /32 ER Clamping Range:.039 (1.0mm) Gage Dia. D:.6299 Gage Line Location Z:.246 Collet Length L: Ref. Nut No. NER16 *Clamping Range:.02 (.5mm) ER20 Series 1/16-1/2 Collet Range ( mm Collet Range) Inch Nominal Tool Size MM Part No. 1/ ER / ER /32 ER /8 3.0 ER / ER / ER / ER / ER /4 ER / ER /16 ER ER / ER /8 9.5 ER ER /32 ER / ER ER / ER Clamping Range:.039 (1.0mm) Gage Dia. D:.7874 Gage Line Location Z:.250 Collet Length L: Ref. Nut No. NER ER

178 Collets ER Series Precision Inch Collets (cont.) ER25 Series 1/16-5/8 Collet Range ( mm Collet Range) Inch Nominal Tool Size MM Part No. 1/ ER / ER /32 ER /8 3.0 ER / ER / ER / ER / ER /4 ER / ER /16 ER ER / ER /8 9.5 ER ER /32 ER / ER ER / ER / ER ER /16 ER / ER /8 ER Clamping Range:.039 (1.0mm) Gage Dia. D:.9843 Gage Line Location Z:.262 Collet Length L: Ref. Nut No. NER ER ER32 Series 1/8-13/16 Collet Range ( mm Collet Range) Inch Nominal Tool Size MM Part No. 3.0 ER /8 ER / ER / ER / ER / ER /4 ER / ER /16 ER ER / ER /8 9.5 ER ER /32 ER / ER ER / ER / ER ER /16 ER / ER /8 ER ER / ER /16 ER ER /32 ER / ER / ER / ER Clamping Range:.039 (1.0mm) Gage Dia. D: Gage Line Location Z:.282 Collet Length L: Ref. Nut No. NER32 178

179 Collets ER Series Precision Inch Collets (cont.) ER40 Series 1/8-1 1/8 Collet Range ( mm Collet Range) Inch Nominal Tool Size MM Part No. 1/8 3.0 ER / ER /4 ER /16 ER ER /8 9.5 ER ER /32 ER / ER ER / ER / ER /16 ER / ER /8 ER ER / ER Clamping Range:.039 (1.0mm) Gage Dia. D: Gage Line Location Z:.302 Collet Length L: Ref. Nut No. NER40 ER40 Series 1/8-1 1/8 Collet Range ( mm Collet Range) (cont.) Inch Nominal Tool Size MM Part No. 11/16 ER /32 ER / ER / ER / ER /32 ER /8 ER / ER /16 ER / ER / ER ER / ER / ER ER Clamping Range:.039 (1.0mm) Gage Dia. D: Gage Line Location Z:.302 Collet Length L: Ref. Nut No. NER40 ER Series Precision Inch Collet Sets Order by part number listed ER collet series must match ER series of chuck Collet Set Part No. Collet Series Collet Set Range D No. Pieces - Increments ER8ISET ER8 1/16-3/ collets in 1/32 s ER11ISET ER11 1/16-1/ collets in 1/32 s ER16ISET ER16 1/16-3/ collets in 1/32 s ER20ISET ER20 1/8-1/ collets in 1/32 s ER25ISET ER25 1/8-5/ collets in 1/32 s ER32ISET ER32 3/16-3/ collets in 1/32 s ER40ISET ER40 1/8-1 1/ collets in 1/16 s 179

180 Collets SG (TG) Series Precision Inch Collets Order by part number listed Series of collet must match series of chuck Collet sets available - see page ### Extended clamping range:.016 Standard.0005 T.I.R. 75SG Series (1/16-3/4 Collet Range) 75SG Series (1/16-3/4 Collet Range) (cont.) Nominal Tool Size Fraction Decimal Part No. Nominal Tool Size Fraction Decimal Part No. 5/ SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG Clamping Range:.016 Gage Dia. D: Collet Length L: 1.84 Ref. Nut No / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG Clamping Range:.016 Gage Dia. D: Collet Length L: 1.84 Ref. Nut No

181 Collets SG (TG) Series Precision Inch Collets (cont.) 10SG Series (3/32-1 Collet Range) 10SG Series (3/32-1 Collet Range) Nominal Tool Size Fraction Decimal Part No. Nominal Tool Size Fraction Decimal Part No. 3/ SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG Clamping Range:.016 Gage Dia. D: Collet Length L: 2.38 Ref. Nut No / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG SG Clamping Range:.016 Gage Dia. D: Collet Length L: 2.38 Ref. Nut No

182 Collets SG (TG) Series Precision Inch Collets (cont.) 15SG Series (1/2-1-1/2 Collet Range) 15SG Series (1/2-1-1/2 Collet Range) Nominal Tool Size Fraction Decimal Part No. Nominal Tool Size Fraction Decimal Part No / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG Clamping Range:.016 Gage Dia. D: Collet Length L: 3.00 Ref. Nut No SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG / SG Clamping Range:.016 Gage Dia. D: Collet Length L: 3.00 Ref. Nut No

183 Collets SG (TG) Series Precision Inch Collet Sets Order by part number listed Series of collet must match series of chuck Collet Set Part No. Collet Series Collet Set Range D No. Pieces - Increments SG 1/4-3/ collets in 1/32 s SG 1/4-3/ collets in 1/64 s SG 3/ collets in 1/32 s SG 3/ collets in 1/32 s SG 3/ collets in 1/64 s SG 3/4-1 1/ collets in 1/32 s SG 1/2-1 1/ collets in 1/32 s 183

184 Collets DA (Double Angle) Series Inch Collets Order by part number listed Series of collet must match series of chuck See below for collet sets Extended clamping range:.03 DA30 Series (1/64-1/4 Collet Range) Nominal Tool Size Fraction Decimal Part No. 1/ / / / / / / / / / / / / / / Clamping Range:.03 Gage Dia. D:.375 Collet Length L: 1.00 Ref. Nut No DA20 Series (1/64-3/8 Collet Range) Nominal Tool Size Fraction Decimal Part No. 3/ / / / / / / / / / / / / / / / / / / / / / Clamping Range:.03 Gage Dia. D:.539 Collet Length L: 1.19 Ref. Nut No

185 Collets DA (Double Angle) Series Inch Collets (cont.) DA10 Series (1/64-9/16 Collet Range) Nominal Tool Size Fraction Decimal Part No. 3/ / / / / / / / / / / / / / / / / Clamping Range:.03 Gage Dia. D:.769 Collet Length L: 1.44 Ref. Nut No DA10 Series (1/64-9/16 Collet Range) (cont.) Nominal Tool Size Fraction Decimal Part No. 5/ / / / / / / / / / / / / / / / / Clamping Range:.03 Gage Dia. D:.769 Collet Length L: 1.44 Ref. Nut No DA (Double Angle) Series Inch Collet Sets Order by part number listed Series of collet must match series of chuck Collet Set Part No. Collet Series Collet Set Range D No. Pieces - Increments DA30 3/64-1/ collets in 1/32 s DA20 3/32-3/ collets in 1/32 s DA10 1/4-9/ collets in 1/32 s 185

186 Accessories Collet Nuts & Wrenches Acura Series, ER, SG (TG), DA & Double Taper Wrenches HSK Coolant Tubes & Wrenches Quick Change Tap Adapters & Accessories Rigid Adjustable Torque Control Acura-Flex Collet Style Tap Extensions Retention Knobs Cat40, Cat50 & BT40 Shell Mill Screws Standard Flood Coolant Locking Fixtures 186 Accessories Preset Height Gages Cost Effective Preset Height Gages Microset Tool Management Systems UNO, ECO, Prima and Viva Presetters Tool Management Service & Support

187 Accessories Acura Series Collet Nuts & Wrench Nut capacity must match collet capacity Order wrench separately Acura-Flex /Acura-Seal Nuts Part Capacity Wrench Part Style Size / Open End 0.68 Octagon / Open End 1.00 Octagon / Open End 1.25 Octagon / Spanner 1.94 Diameter Spanner 2.50 Diameter / Spanner 3.00 Diameter / Spanner 3.38 Diameter Acura-Grip Nuts Part Capacity Wrench Part Style Size / Open End 1.25 Octagon / Spanner 1.94 Diameter Spanner 2.50 Diameter / Spanner 3.00 Diameter / Spanner 3.38 Diameter Acura-Tap Nuts Part Capacity Wrench Part Style Size / Open End 1.06 Hexagon / Open End 1.50 Hexagon / Spanner 2.75 Diameter 187

188 Accessories ER Collet Nuts & Wrenches Spanner and Hex styles available Fits most standard ER collet chucks Nut series must match collet series Order wrench separately Part Series Wrench Part Style Size Thread Size NER11 ER11 WER11 Open End 17mm M14 x 0.75 NER16 ER16 WER16 Open End 25mm M22 x 1.50 NER20 ER20 WER20 Open End 30mm M25 x 1.50 NER25 ER25 WER25 Spanner 42mm M32 x 1.50 NER32 ER32 WER32 Spanner 50mm M40 x 1.50 NER40 ER40 WER40 Spanner 63mm M50 x Optional ER ER Spanner 32mm M22 x ER Spanner 35mm M25 x 1.50 Mini ER NER8M ER8 WER8M 12mm M10 x 0.75 NER11M ER11 WER11M 16mm M13 x 0.75 NER16M ER16 WER16M Mini Spanner 22mm M19 x 1.00 NER20M ER20 WER20M 28mm M24 x 1.00 NER25M ER25 WER25M 35mm M30 x 1.00 SG Standard Collet Nuts & Wrenches Fits most SG / TG collet chucks. Nut series must match collet series Order wrench separately Part Series Wrench Part Style Size SG Open End 1.88 Hexagon SG Open End 2.25 Hexagon SG Spanner 3.50 Diameter 188

189 Accessories Double Taper Collet Nuts & Wrenchs Nut capacity must match collet capacity Order wrench separately Part Series Capacity Wrench Part Style OW 1/ Octagon WW 3/ Open End 1.00 Octagon Y 1/ Octagon Z 3/ Diameter ZZ Spanner 2.50 Diameter XZ 1-1/ Diameter Size DA Standard Collet Nuts & Wrenches Nut series must match collet series Order wrench separately Part Series Wrench Part Style DA Hexagon DA Open End.75 Hexagon DA Hexagon Size 189

190 Accessories HSK Coolant Tubes & Wrenches Series Part Wrench Part Thread 50A M16 x A M18 x A M24 x

191 Accessories Rigid QC Tap Adapters-ANSI Tang Drive Metric tap adapters available upon request (Specify tap shank diameter and square size) Adapter size and chuck adapter size must match Adapter Size C M Tap Size Shank Square Adapter Size Inch Inch MM INCH MM Size 0 Size 1 Size 2 Size 3 #0-# # # # / / / / / / / / / / / / /16-1-1/ /16-1-1/ /16-1-3/ Pipe Tap 1/8 PIPE SS /8 PIPE LS /4 PIPE /8 PIPE /2 PIPE /4 PIPE PIPE Rigid QC Tap Adapter Sets Adapter Size Tap Range Adapters in Set Set Part No. 1 #0-9/16 #6, #8, #10, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16 (9 adapters) /16-7/8 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 11/16, 3/4, 13/16, 7/8 (10 adapters)

192 Accessories Adjustable Torque Control QC Tap Adapters-ANSI Tang Drive Metric tap adapters available upon request (Specify tap shank diameter and square size) Adapter size and chuck adapter size must match Use with length compensating chucks only Adapter Size C M Tap Size Shank Square Adapter Size Inch MM Inch MM Size 0 Size 1 Size 2 Size 3 #0-# B 16889B # B 16890B # B 16891B # B 16892B 1/ B 16893B B 5/ B B 3/ B B 7/ B B 1/ B B 9/ B 16899B 5/ B 11/ B 3/ B B 13/ B 16905B 7/ B 16906B 15/ B B 1-1/16-1-1/ B 1-3/16-1-1/ B 1-5/16-1-3/ B PIPE TAP 1/8 PIPE SS B 1/8 PIPE LS B 1/4 PIPE B 3/8 PIPE B 1/2 PIPE B B 3/4 PIPE B 1 PIPE B Quick Change Adjustable Torque Control Tap Adapter Sets Adapter Size Tap Range Adapters in Set Set Part No. 1 #0-9/16 2 5/16-7/8 #6, #8, #10, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16 (9 adapters) 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 11/16, 3/4, 13/16, 7/8 (10 adapters)

193 Accessories Acura-Flex Collet Chuck-Quick Change Adapter Acura-Flex extended range collets Order collet separately by matching collet range To order Acura-Grip, delete AF-prefix Adapter size and chuck adapter size must match Acura-Flex Extended range Excellent gripping power P: Acura-Grip Extreme precision 3/4 collet range Part Adapter Size Collet Range (Acura-Flex Collet No. s) C D Max. Preset Depth E Includes Nut Max. Nut Tightening Torque Ref. Wrench AF /16-3/8 (AF21- AF44) Oct ft. lbs AF /64-3/4 (AF95 - AF140) Span ft. lbs

194 Accessories Tap Extensions-ANSI Part Tap Size A B C D M #0 - # # # / / / / / / / / / /8 PIPE SS /8 PIPE LS /4 PIPE /8 PIPE /2 PIPE

195 Accessories Pull Studs Common pull studs shown below, other styles available upon request. Please verify all dimensions prior to ordering. Warning: Certain machines require retention studs other than shown. Toolholder retention studs are not necessarily interchangeable across various types of toolholders or machine tool models. Use of metricthreaded studs in inch-threaded holders or vise versa is dangerous. Failure to use the proper thread or stud configuration could cause the toolholder to come free of the spindle which could result in serious personal injury. Tool Shank CAT40 CAT50 BT40 Part A B C D E F G H Thread Ref /8-11 ANSI B5.50 Coolant PS ANSI B P40T-1 PS P40T-1 Coolant PS311-14A P40T-2 PS318-14A P40T-2 Coolant PS311-14B P40T "-8 ANSI B5.50 Coolant PS ANSI B5.50 PS P50T-1 PS P50T-1 Coolant PS311-18A P50T-2 PS318-44A P50T-2 Coolant PS311-18B P50T M16 x 2.0 P40T P40T-2 195

196 Accessories Shell Mill Screws, Standard & Coolant Thru Figure 1 The standard screw design, no coolant thru. Figure 2 Coolant hole thru the center of the screw for flood coolant at the center of the cutter. Fig. 1 Fig. 2 Fig. 2 Standard Screw (Included) Fig. 1 Shell Mill Pilot Thread A B C Order Separately Coolant Thru Fig / / / / " "

197 Accessories Adapter Locking Fixtures Order by part number listed Taper Part V BT40, V V Note: These locking fixtures are used to radially hold and protect the adapter shank when changing tools in collet or shell mill adapters. L 197

198 Accessories Height Gage Other shanks available upon request Part Maximum Tool Dia. Tool Shank A B D CAT30, 30NMTB CAT40, 40NMTB, BT40, / FLASH CHANGE CAT50, 50NMTB, FLASH CHANGE / CAT50, 50NMTB, FLASH CHANGE / HSK 63A, 63C KWIK-SWITCH / KWIK-SWITCH KWIK-SWITCH / KWIK-SWITCH

199 Microset Microset Tool Management System Microset is the solution. Microset offers highly effective, customizable tool management that provides job preparation processes for tool adjustment and measurement, not only outside the machine, but also parallel to production. Microset comes with highly advanced and user friendly image processing systems that ensure the highest degree of precision, safety and efficiency. Program your processes for success. Take advantage of the excellent support and service options available to you. Microvision I Microvision II Microvision III Professional Microvision III basic NEW: 6.4" TFT-color screen, 10x magnification Automatic cutting-edge detection, angle and radius measurement Fixed and Flying axis 99 zero point 500 tool data storage 3-level analogue display for micro precise measurement and setting Simple operation with a mouse User guide in plain text Field of vision approx. 6 x 6 mm 0.24 x 0.24 in. Fast pay back through the increase of machine capacity Constant high quality in the manufacturing process 10.4" TFT-color screen 20x Magnification Automatic cutting-edge detection, angle and radius measurement Large standard modules for all relevant measuring tasks 99 zero point 1,000-tool data storage Software for data transfer for machine control (optional) Simple operation with a mouse User guide in plain text Link to external tool data memory User guide in plain text Field of vision approx. 6 x 6 mm 0.24 x 0.24 in. Fast pay back through the increase of machine capacity Constant high quality in the manufacturing process PC technology, Windows 2000 Professional, Windows XP Professional operating system Two 17" TFT-color screens for large edge imaging with 70x magnification, user guide in plain text user guide Top quality mega-pixel camera, telecentric objective lens, blue light illumination Operating in CNC-mode (optional) Tool management integration Intelligent measuring with user guide Formula editor for the handling of the most complicated tools Programs for reading and writing description of chips from tool Identification systems (optional) Field of vision approx. 5 x 5 mm 0.20 x 0.20 in Optimization of external tool management systems Constant high quality in the manufacturing process Increased performance up to 15% Optimization of external tool management systems PC technology, Windows 2000 Professional, Windows XP Professional operating system 17" TFT-color screens for large edge imaging with 70x magnification, user guide in plain text user guide Top quality mega-pixel camera, telecentric objective lens, blue light illumination Intelligent measuring with user guide Touch screen option available Simple operation with mouse Blade setting management user guide Quick measurement Programs for reading and writing description of chips from tool identification systems (optional) Field of vision approx. 5 x 5 mm 0.20 x 0.20 in Constant high quality in the manufacturing process Travel / measuring area Z-axis UNO115 ECO210 Prima 275 Viva mm mm /815mm 24.21/ /815mm 24.21/32.09 Travel / measuring area X-axis 115mm / mm / mm / mm / Diameter 230mm / mm / mm / mm / Standard spindles 50 or 40 taper* X X X Spindle with exchange adapters** - - X X Manual operation of axis X X X X Optional CNC-control axis or spindle - - X X Image processing system Microvision I X X - - Image processing system Microvision II - X X X Image processing system Microvision III - X X X Profile projector 100mm screen X X

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202 Part Page Part Page Part Page Part Page TA BS090-TC1N-G MF MF MF MF MF MF MF MF MF MF MF-AF MF-ER MF-GAS MF-GAS MF-GAS MF-GAS MF-GAS MF-MTP MF-SB BA090-TC2N BA090-TN2C BS090-TC1N-GA BS090-TN2E-GA MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF-AF MF-E MF-E MF-E MF-ER MF-GAS MF-GAS MF-MDP MF-MTP MF-SB MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF-AF MF-AF MF-ER MF-GAS MF-GAS MF-GAS MF-MDP MF-MDP MF-MTP MF-SB BA090-TC2N BA090-TN2E BS090-TC2N BS090-TN2E MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF-AF MF-E MF-E MF-E MF-E MF-E MF-ER MF-GAH MF-GAS MF-GAS MF-MDP MF-MTP MF-S MF-SB MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF-AF MF-AT MF-AT MF-AT MF-E MF-E MF-ER MF-GAH MF-GAS MF-GAS MF-GAS MF-GAS MF-GAS MF-MDP MF-MDP MF-MTP MF-S MF-S MF-SB MF-UFLK MF-UFLK MF-UFLK

203 Part Page Part Page Part Page Part Page 070-BA090-TC3N BA090-TN3F BS090-TC3N BS090-TN3F MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF MF-AF MF-AF MF-E MF-MDP MF-MDP MF-MDP MF-MTP MF-MTP MF-MTP MF-MTP MF-S MF-S MF-S MF-SB MF MF MF MF MF MF MF MF MF MF MF BS090-TC3N BS090-TC3N BS090-TN3F BS090-TN3F MF A5* 99 10A5C B5* 99 10B5C MF MF A2* 87 1B2* A2* 89 2B2* 89 30BT-AF BT-AF BT-AF BT-AT50TC BT-AT87TC BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-ER BT-ER BT-J BT-J BT-M BT-M BT-MF BT-MF BT-MF BT-S BT-S BT-TC BT-TC M-KS A2* 91 3A2C B2* 91 3B2C BT-AF BT-AF BT-AF BT-AF BT-AF BT-AF BT-AF BT-AT50TC BT-AT87TC BT-DC BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E BT-E10M BT-E BT-E BT-E BT-E12M BT-E14M BT-E BT-E16M BT-E20M BT-E25M BT-E32M BT-E6M BT-E8M BT-ER BT-ER BT-ER BT-ER BT-ER BT-ER BT-ER BT-ER BT-ER BT-ER BT-ER BT-ER BT-ER BT-ER BT-J BT-J BT-M BT-M BT-M BT-MC BT-MC BT-MF BT-MF BT-MF BT-MF BT-MF BT-S BT-S BT-S BT-S BT-S BT-S BT-S BT-S BT-SD BT-SD BT-SD BT-SD BT-SD BT-SD BT-SD BT-SD BT-SD BT-SD BT-SD BT-SD BT-SD BT-SD BT-SG BT-SG BT-TC BT-TC BT-UF BT-UF BT-UFLK BT-UFLK CT-A CT-A CT-A CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AT50TC CT-AT87TC CT-DA CT-DA CT-DA CT-DA CT-DA CT-DA CT-DC CT-E CT-E CT-E CT-E CT-E CT-E CT-E

204 Part Page Part Page Part Page Part Page CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E10M CT-E CT-E CT-E CT-E12M CT-E14M CT-E CT-E CT-E16M CT-E20M CT-E25M CT-E32M CT-E6M CT-E8M CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-J CT-J CT-J CT-J CT-J CT-M CT-M CT-M CT-MC CT-MC CT-MC CT-MC CT-MC CT-MF CT-MF CT-MF CT-MF CT-MF CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SG CT-SG CT-SG CT-SG CT-TC CT-TC CT-UF CT-UF CT-UFLK CT-UFLK FC-E FC-MF FC-MF FC-MF FC-MF M-KS M-KS BT-MF BT-MF BT-MF BT-MF BT-MF BT-MF CT-A CT-A CT-A CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AF CT-AT150TC CT-AT50TC CT-AT87TC CT-DC CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E CT-E10M CT-E CT-E CT-E CT-E CT-E CT-E CT-E12M CT-E14M CT-E CT-E CT-E CT-E CT-E CT-E16M CT-E CT-E CT-E CT-E20M CT-E25M CT-E32M CT-E40M CT-E6M CT-E8M CT-ER CT-ER

205 Part Page Part Page Part Page Part Page 50CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-ER CT-F CT-J CT-J CT-J CT-J CT-J CT-M CT-M CT-M CT-M CT-MC CT-MC CT-MC CT-MC CT-MC CT-MF CT-MF CT-MF CT-MF CT-MF CT-MF CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-S CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SD CT-SG CT-SG CT-SG CT-SG CT-SG CT-SG CT-SG CT-TC CT-TC CT-TC CT-UF CT-UF CT-UF CT-UFLK CT-UFLK CT-UFLK FC-E FC-MF FC-MF FC-MF FC-MF FC-MF FC-MF M-KS M-KS M-KS XXXXX XXXXX XXXXX XXXXX XXXXX XXXX 145 5A2* 93 5A2C B2* 93 5B2C A2* 95 7A2C A5* 97 7A5C B2* 95 7B2C B5* 97 7B5C XXXXX XXXXX XXXXX XXXXX 145 AF AF AF AF AF AF100-13SET 136 AF100-25SET 136 AF100-50SET 136 AF100-7SET 136 AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF137-15SET 136 AF137-33SET 136 AF137-9SET 136 AF AF AF AF AF AF162-17SET 136 AF162-33SET 136 AF162-9SET 136 AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF

206 Part Page Part Page Part Page Part Page 206 AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF25-12SET 136 AF AF AF AF AF AF25-6SET 136 AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF37-10SET 136 AF AF37-20SET 136 AF AF AF AF AF37-6SET 136 AF AF AF AF AF AF AF AF AF AF AF50-13SET 136 AF50-25SET 136 AF50-7SET 136 AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF75-11SET 136 AF75-22SET 136 AF75-33SET 136 AF75-43SET 136 AF75-6SET 136 AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF

207 Part Page Part Page Part Page Part Page AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF AF-l0 136 AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS

208 Part Page Part Page Part Page Part Page 208 AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS AS ASH ASH ASH ASH ASH ASH ASH ASH ASH ASH ASH AT P 138 AT AT P 138 AT AT AT AT AT P 138 AT AT AT P 138 AT AT AT AT AT AT AT AT AT AT AT AT AT AT AT PSS 138 AT AT AT AT AT AT AT AT AT AT PLS 138 AT AT P 138 AT AT AT P 138 AT AT AT P 138 AT AT AT AT AT AT AT AT AT AT CTH100A 153 CTH32A 153 CTH40A 153 CTH50A 153 CTH63A 153 CTH80A 153 DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA10-SET DA10-SET DA10-SET DA10-SET DA10-SET8 147 DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA18-SET DA18-SET DA18-SET DA18-SET DA18-SET9 147 DA DA DA DA DA DA DA DA DA DA

209 Part Page Part Page Part Page Part Page DA DA DA DA DA DA DA DA DA DA DA DA20-SET DA20-SET DA20-SET9 147 DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA30-SET DA30-SET7 147 ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER11-ISET 142 ER11-MSET 142 ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER16-ISET 142 ER16-MSET 142 ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER20-ISET 142 ER20-MSET 142 ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER25-ISET 142 ER25-MSET 142 ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER32-ISET 142 ER32-MSET 142 ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER

210 Part Page Part Page Part Page Part Page 210 ER ER ER ER ER ER ER ER ER40-ISET 142 ER40-MSET 142 ER50-MSET 142 ER ER ER ER ER ER8-ISET 142 ER8-MSET 142 H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-AF H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E H100A-E10M H100A-E H100A-E H100A-E12M H100A-E14M H100A-E H100A-E16M H100A-E H100A-E20M H100A-E25M H100A-E32M H100A-E6M H100A-E8M H100A-ER H100A-ER H100A-ER H100A-ER H100A-ER H100A-ER H100A-ER H100A-ER H100A-ER H100A-ER H100A-ER H100A-MC H100A-MC H100A-MC H100A-MC H100A-MF H100A-MF H100A-MF H100A-MF H100A-MF H100A-MF H100A-S H100A-S H100A-S H100A-S H100A-S H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SD H100A-SDM H100A-SDM H100A-SDM H100A-SDM H100A-SDM H100A-SDM H100A-SDM H100A-SDM H100A-UF H100A-UF H100A-UF H100A-UFLC H100A-UFLC H100A-UFLC H100A-UFLK H100A-UFLK H100A-UFLK H32A-MF H32A-MF H40A-MF H40A-MF H40A-MF H50A-MF H50A-MF H50A-MF H50A-MF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-AF H63A-DC H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E H63A-E10M H63A-E H63A-E H63A-E12M H63A-E14M H63A-E16M H63A-E20M H63A-E25M H63A-E32M H63A-E6M H63A-E8M H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-ER H63A-MC H63A-MC H63A-MC H63A-MC H63A-MF H63A-MF H63A-MF H63A-MF H63A-MF H63A-MF H63A-S H63A-S H63A-S H63A-S H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SD H63A-SDM H63A-SDM H63A-SDM H63A-SDM H63A-SDM H63A-SDM H63A-SDM

211 Part Page Part Page Part Page Part Page H63A-SDM H63A-UF H63A-UF H63A-UFLC H63A-UFLC H63A-UFLK H63A-UFLK H80A-MF H80A-MF H80A-MF H80A-MF H80A-MF HS-30BT 167 HS-40CT 167 HS-50CT 167 HS-H100A 167 HS-H63A 167 HS-KS2 167 HS-KS3 167 ISSN ISSN ITSN ITSN J2-K J2-KL J2-KL J3-K J3-KL J4-K KS1-AF KS1-AF KS1C-AF KS1-E KS1-E KS1-E KS1-J KS1-MF KS2-AF KS2-AF KS2-AF KS2-AT50TC KS2-AT87TC KS2C-AF KS2-E KS2-E KS2-E KS2-E KS2-E KS2-E KS2-E KS2-E KS2-E KS2-E KS2-E KS2-ER KS2-ER KS2-J KS2-J KS2-J KS2-M KS2-M KS2-M KS2-MF KS2-MF KS2-MF KS2-MF KS2-MF KS2-S KS2-S KS2-S KS2-TA KS2-TA KS3-AF KS3-AF KS3-AF KS3-AF KS3-AT150TC KS3-AT50TC KS3-AT87TC KS3C-AF KS3-E KS3-E KS3-E KS3-E KS3-E KS3-E KS3-E KS3-E KS3-ER KS3-ER KS3-ER KS3-J KS3-J KS3-J KS3-M KS3-M KS3-M KS3-MF KS3-MF KS3-MF KS3-S KS3-S KS3-S KS3-S KS3-TA KS3-TA KS3-TA KS4-AF KS4-AF KS4-AF KS4-AF KS4-AF KS4-E KS4-E KS4-E KS4-E KS4-E KS4-E KS4-E KS4-E KS4-E KS4-E KS4-J KS4-J KS4-J KS4-M KS4-M KS4-M KS4-MF KS4-MF KS4-S KS4-S KS4-S KS4-S LF-30BT-1P 166 LF-30BT-2P 166 LF-40BT-2P 166 LF-40CT-1P 166 LF-40CT-2P 166 LF-50CT-1P 166 LF-50CT-2P 166 LFKS1 131 LFKS2 131 LFKS3 131 LFKS4 131 M3-KS M4-KS M4-KS M4-KS M5K-KS M5K-KS M5-KS M5-KS M6K-KS M6K-KS M6-KS M6-KS M7K-KS M7-KS MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MC MF025LSP 74 MF025-MF MF025-MF MF025PS 74 MF032LSP 74 MF032-MF MF032-MF MF032-MF MF032-MF MF032PS 74 MF040LSP 74 MF040-MF MF040-MF MF040-MF MF040-MF MF040-MF MF040PS 74 MF050LSP 74 MF050-MF MF050-MF MF050-MF MF050-MF MF050-MF MF050-MF MF050PS 74 MF063LSP 74 MF063-MF MF063-MF MF063-MF MF063-MF MF063-MF MF063-MF MF063-MF MF063PS 74 MF080LSP 74 MF080-MF

212 Part Page Part Page Part Page Part Page 212 MF080-MF MF080-MF MF080-MF MF080-MF MF080-MF MF080-MF MF080PS 74 MF100LSP 74 MF100-MF MF100-MF MF100-MF MF100-MF MF100-MF MF100-MF MF100-MF MF100PS 74 MF125LSP 74 MF125PS 74 MTP TC 112 MTP TL 113 MTP MTP135-1-SC MTP135-1-TA MTP135-1-TC 112 MTP135-1-TC MTP135-1-TL 112 MTP MTP TC 108 MTP TL 116 MTP MTP28-1-TC 108 MTP28-1-TC MTP28-1-TL 108 MTP MTP TC 117 MTP TL 109 MTP MTP36-1-TA MTP36-1-TC 109 MTP36-1-TC MTP36-1-TL 109 MTP TC 110 MTP TL 110 MTP MTP50-1-SC MTP50-1-TA MTP50-1-TC 110 MTP50-1-TC MTP50-1-TL 110 MTP50-1-VL 110 MTP MTP MTP TC 111 MTP TL 111 MTP MTP75-1-SC MTP75-1-TA MTP75-1-TC 111 MTP75-1-TC MTP75-1-TL 111 N N N N N N N NAF NAF NAF NAF NAF NAF NAF NDA NDA NDA NDA NER NER11M 150 NER NER16M 150 NER16S 150 NER NER20M 150 NER20S 150 NER NER25M 150 NER NER NER8M 150 NKS1 131 NKS1AC 131 NKS1RK 131 NKS2 131 NKS2AC 131 NKS2RK 131 NKS3 131 NKS3AC 131 NKS3RK 131 NKS4 131 NKS4RK 131 NLM NLM NLM NLML L 113 NLMS NSG NSG NSG PS PS111-22A 164 PS PS PS PS PS311-09A 164 PS PS311-13A 164 PS PS311-14A 164 PS311-14B 164 PS PS311-18A 164 PS311-18B 164 PS PS PS318-14A 164 PS318-44A 164 R T-AL 98 R T-AL 98 R T-AL 98 R T 98 R T 98 R R R R R8-KS RA RA RA RA RA RA RA RA RA RA1-0125PLS 154 RA1-0125PSS 154 RA RA RA RA RA RA RA X RA X RA X RA1-2.5 X RA1-2.5 X RA1-2.8 X RA1-2.8 X RA1-3.0 X RA X RA1-3.5 X RA X RA1-4.0 X RA1-4.0 X RA1-4.0 X RA1-4.5 X RA1-4.5 X RA1-5.0 X RA1-5.5 X RA1-5.5 X RA1-5.6 X RA1-6.0 X RA1-6.0 X RA1-6.2 X RA1-6.3 X RA1-7.0 X RA1-7.1 X RA1-8.0 X RA1-8.0 X RA1-8.0 X RA1-8.5 X RA1-9.0 X RA1-9.0 X RA1-9.5 X RA1-ER RA1-ER RA RA2-0250P 154 RA RA RA2-0375P 154 RA RA RA2-0500P 154 RA RA RA RA RA RA RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA2-6.0 X RA2-6.2 X RA2-7.0 X RA2-7.0 X RA2-8.0 X RA2-8.0 X RA2-8.0 X RA2-8.5 X RA2-9.0 X

213 Part Page Part Page Part Page Part Page RA2-9.0 X RA2-9.5 X RA2-ER RA3-0375P 154 RA3-0500P 154 RA RA RA RA3-0750P 154 RA RA RA RA X RA RA3-1000P 154 RA RA X RA RA X RA RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RA X RGA-1110C 105 RGA-1242C 105 RGA-846C 105 RGA-978C 105 S S S SE SE SE SE SE SE SE SE SE SE SE10-UF SE10-UF SE10-UFLC SE10-UFLC SE10-UFLK SE10-UFLK SE15-UF SE15-UFLC SE15-UFLK SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER

214 Part Page Part Page Part Page Part Page 214 SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SER SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG10-SET SG10-SET SG10-SET SG10-SET SG10-SET SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG15-SET SG15-SET SG15-SET SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG SG75-SET SG75-SET SG75-SET SKSS SKSS SKSS

215 Part Page Part Page Part Page Part Page SKSS SMS SMS SMS SMS SMS SMS SMSCF SMSCF SMSCF SMSCF SMSCF SMSCF SMSCP SMSCP SMSCP SMSCP SMSCP SMSCP SS03- SN SS03- SN SS03- SNM SS03- SNM SS03-ER8M SS SS05- SN SS05- SNM SS SS SS05-AF SS05-DA SS05-ER11M SS SS07- SD SS07- SD SS07- SD SS07- SN SS07- SN SS07- SN SS07- SNM SS07- SNM SS07- SNM SS SS07-AF SS07-DA SS07-ER16M SS SS SS SS10-52C 86 SS10-53C 86 SS SS SS SS SS SS SS10-AF SS10-AT50TC SS10-AT75TC SS10-DA SS10-ER20M SS10-SD SS10-SD SS10-SD SS10-SD SS10-SD SS10-SN SS10-SN SS10-SNM SS10-SNM SS10-SNM SS10-TC SS10-TC SS12-AF SS12-AF SS12-AT137TC SS12-DA SS12-MF SS12-MF SS12-TC SS15-AF SS15-AF SS15-MF SS15-MF SS20-MF SS20-MF SS20-MF SSC03-ER8M SSC SSC SSC SSC05-AF SSC05-ER11M SSC SSC SSC07-AF SSC07-AF SSC07-ER16M SSC10-ER20M T T TA TA TA TA TA TA1-0125PLS 158 TA1-0125PSS 158 TA TA TA TA TA TA TA TA TA TA X TA X TA X TA TA X TA1-2.5 X TA1-2.5 X TA1-2.8 X TA1-2.8 X TA1-3.0 X TA X TA1-3.5 X TA X TA1-4.0 X TA1-4.0 X TA1-4.0 X TA1-4.5 X TA1-4.5 X TA1-5.0 X TA1-5.0 X TA1-5.5 X TA1-5.5 X TA1-5.6 X TA1-6.0 X TA1-6.0 X TA1-6.2 X TA1-6.3 X TA1-7.0 X TA1-7.0 X TA1-7.1 X TA1-8.0 X TA1-8.0 X TA1-8.0 X TA1-8.5 X TA1-9.0 X TA1-9.0 X TA1-9.5 X TA2-0250P 158 TA TA TA2-0375P 158 TA TA TA2-0500P 158 TA TA TA TA TA TA TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA2-6.0 X TA2-6.2 X TA2-7.0 X TA2-7.0 X TA2-8.0 X TA2-8.0 X TA2-8.0 X TA2-8.5 X TA2-9.0 X TA2-9.0 X TA2-9.5 X TA3-0375P 158 TA3-0500P 158 TA TA TA TA3-0750P 158 TA TA X TA TA3-1000P 158 TA TA X TA TA X TA TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X TA X

216 Part Page Part Page Part Page 216 TA X TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TER TEX-0125PLS TEX-0125PSS TEX TEX-0250P TEX TEX TEX-0375P TEX TEX TEX-0500P TEX TEX TEX TEX TEX TEX TEX TW TW TWAF TWAF TWAF TWAF TWAF TWAF TWAF TWDA TWDA TWDA TWDA TWER TWER11M 152 TWER TWER16M 152 TWER16S 152 TWER TWER20M 152 TWER20S 152 TWER TWER25M 152 TWER TWER TWER8 152 TWER8M 152 TWSG TWSG TWSG WAF WAF WAF WAF WAF WAF WAF WAF WDA WDA WDA WDA WER WER11M 150 WER WER16M 150 WER16S 150 WER WER20M 150 WER20S 150 WER WER25M 150 WER WER WER8M 150 WH100A 153 WH32A 153 WH40A 153 WH50A 153 WH63A 153 WH80A 153 WHK10MM 74 WHK12MM 74 WHK14MM 74 WHK2.5MM 74 WHK3MM 74 WHK4MM 74 WHK5MM 74 WHK6MM 74 WHK8MM 74 WKS1 131 WKS2 131 WKS3 131 WKS4 131 WMB1 71 WMB2 71 WMB3 71 WMB5 71 WMB7 71 WMB7 71 WSG WSG WSG75 150

217 Request for Quote: Tool Holder Company Name: Address: Contact Name: Telephone: Fax: Machine Make: Taper (Shank) Style: Model: Taper (Shank) Size: Nose Configuration: Projection from Gageline: Overall Length (non-tapered tools): Special OD for Clearance: Runout Requirements (if different from standard): Other: Retention Knob: Sketch or attach drawing Please fax this page to or request to 217

218 Request for Quote: Boring Bar Company Name: Address: Contact Name: Telephone: Fax: Machine Make: Shank Style: Bore Size: Tolerance: Depth: Material: Hardness: Finish Req d: Interrupted Cut: Thru or Bottoming: Coolant Type (Thru or Flood): If Thru, Center or Flange: Additional Requirements: Note: If the tool requested is a multi-point please provide a part print or sketch of the finished form required, approval prints will be supplied after the order is received prior to manufacturing. Sketch or attach drawing 218 Please fax this page to or request to [email protected]

219 Request for Quote: Microset Presetter Company Name: Address: Contact Name: Telephone: Fax: Largest Tool Diameter: Largest Tool Length: Tool Shank Style(s): Machine Type: Horizontal Vertical Interface Type: Projector Camera Camera with Tool Management (PC) Features: Machine Tool Interface Networking Print Labels Barcoding Chip Reading / Writing Tool Management Interface (Current Database) Other Requirements: Please fax this page to or request to [email protected] 219