TA-A BED TYPE MILLING CENTRE

Transcription

1 TA-A BED TYPE MILLING CENTRE

2 TA-A BED TYPE MILLING CENTRE MILLING CENTRE HIGH CAPACITY IN A COMPACT MACHINE High stock removal capacity TA-A BED TYPE MILLING CENTRE 2 TA-A The TA-A milling centre is a bed type configuration milling machine distinguished by its optimum stiffness and complete mechanical stability. It is notable for its long-lasting precision provided by a strict design and assembly process and high stock removal capacity. It is the ideal machine for high precision mould and die manufacturers and medium sized workpiece subcontractors.

3 Robust design, high performance BACKGROUND CONCEPTS Long lasting high precision Rigid and stable design for the highest precision: all main machine elements made from cast iron; GG30. High performance Its linear guiding system combined with a high dynamic driving system yields high performance machining results. Heavy machine A heavy machine compared to other bed type milling centres on the market, supports workpiece loads up to 7800 kg. CONSTRUCTION CHARACTERISTICS Guiding system INA linear guiding system with recirculating cylindrical rollers on each axes (X-Y-Z) guarantees immense stability and high precision. A system that guarantees high dynamics, minimum maintenance and low heating levels. Driving system Longitudinal, vertical and cross axes are driven by preloaded ball screws with double recirculating nuts. Heavy-duty design combined with high dynamics provides optimum power and cutting speed capabilities. 3 TA-A

4 TA-A BED TYPE MILLING CENTRE SORALUCE MILLING-BORING HEADS SORALUCE Milling-Boring Heads are well known for being first class thanks to their reliability. The broad range of SORALUCE heads (Universal, Orthogonal, Horizontal, Modular Quill, Angular, etc.) are distinguished by their precision and high performance, enabling accurate complex milling, boring, drilling, reaming and taping operations. Complete design, manufacturing, assembly and verification processes are conducted in-house, under the same roof, by an experienced team of highly skilled designers and assembly engineers. To ensure high quality heads, the workshop is equipped with state-of-the-art, temperature and humidity controlled, high precision manufacturing machinery and assembly equipment. With strict in-process quality controls and exhaustive run-off on specific test benches, SORALUCE certifies the highest quality for the most critical elements on this kind of machines. HEAD CALIBRATION SYSTEM Some advantages of the system developed by SORALUCE: Thanks to the specific SORALUCE developments, head articulation positioning deviations have been reduced to a minimum. These allow for the compensation of head kinematic values and orthogonal position offsets (M10 functions), for any position in the work area. Calibration for any type of head. Calibration for any position in the work area. Calibration for any angle, not just orthogonal. Offset error compensation due to thermal expansion. Measure distance between different head spindle noses (head changing system machines). Easy-to-use interface, 100% integrated with HEIDENHAIN itnc530 HSCI and SIEMENS 840D SL. A TA-A machine equipped with the head calibration system is the best choice for high precision and reliability. 4 TA-A

5 COMPACT AND ERGONOMIC TA-A The TA-A milling centre has been designed to be compact and ergonomic. The machine is equipped with a full enclosure with two sliding doors at the front and one at the back on the left, providing easy access to the work area from the front and rear. TA-A MOVING TABLE VERSION The CNC control is contained in a CNC pendant that can be positioned at the front or rear-side of the machine, depending on customer preference, to provide proper operational control. PENDANT AT REAR SIDE TA-D Based on the successful TA-A concept, the TA-D model includes an integrated rotary table rather than a fixed table, aimed at general engineering and the mould and die industry. Maintaining its compactness and ergonomics, the TA-D can also be equipped with vertical stepless positioning heads with high capacity electro spindles, for 5 axis continuous machining. With a table load capacity of up to 7500 kg, the TA-D model is considered a heavy duty 5 axis machine. TA-D MOVING-ROTARY TABLE VERSION 5 TA-A FXR

6 TA 25 A TA-A BED TYPE MILLING CENTRE TA-A MOVING TABLE / TECHNICAL SPECIFICATIONS CHARACTERISTICS TA-A 20 TA-A 25 TA-A 35 Table area mm 2200 x 850 / x 850 / x 850 / 1000 T slots 1 x 22H8 + 5 x 22H12 / 1 x 22H8 + 6 x 22H12 Longitudinal traverse X axis mm Vertical traverse Y axis mm 1000 / 1250 Cross traverse Z axis mm 1000 / 1200 Heads Manual / Universal / Electrospindle Spindle power kw 24 / 28 Spindle nose taper ISO-50 / HSK-63 Spindle speed range rpm 3000 / 4000 / 5000 / Rapid traverse mm/min CNC system Heidenhain itnc 530 HSCI / Siemens 840 D SL / Fagor 8070 Coolant system External coolant system over a ring / Internal coolant system up to 70 bar Tool magazine No. tools 20 / 30 / 40 / 60 Maximum table capacity kg Machine weight kg LAYOUT TA-A Universal head Stepless head H A 1840 B X Y Z A B H TA-A / / / / 3405 TA-A / / / / 3405 TA-A / / / / 3405 Dimensions in mm. 6 TA-A

7 TA-A BED TYPE MILLING CENTRE TA-D version, with integrated moving-rotary table. 7 TA-A

8 8 TA-A

9 TA-D 25 TA-D MOVING-ROTARY TABLE / TECHNICAL SPECIFICATIONS CHARACTERISTICS TA-D 20 TA-D 25 Table area mm 1000 x 1000 / 1250 x 1250 / Ø 1400 T slots 1 x 22H7 + 6 x 22H10 Longitudinal traverse X axis mm Vertical traverse Y axis mm 1000 / 1250 Cross traverse Z axis mm 1000 / 1200 Heads Universal / Electrospindles Spindle power kw 24 / 28 / 40 Spindle nose taper ISO-50 / HSK-63 Spindle speed range rpm 3000 / 4000 / 5000 / Rapid traverse mm/min CNC system Heidenhain itnc 530 HSCI / Siemens 840 D SL / Fagor 8070 Coolant system External coolant system over a ring / Internal coolant system up to 70 bar Tool magazine No. tools 20 / 30 / 40 / 60 Maximum table capacity kg Machine weight kg LAYOUT TA-D Universal head Stepless head H A 1840 B X Y Z A B H TA-D / / / / 3510 TA-D / / / / 3510 Dimensions in mm. 9 TA-A

10 TA-A BED TYPE MILLING CENTRE SPECIFIC MACHINING AND TECHNOLOGY SOLUTIONS For small and medium size moulds, the TA-A machine can perform rough and finish machining as well as deep hole drilling. Thanks to its universal head and integrated rotary table, the TA-D provides extremely flexible machining options for any position in the work area. The integration of horizontal / vertical rotary tables, turns the TA-A into a high capacity and flexible machining centre. 10 TA-A

11 The TA-D can be equipped with stepless positioning vertical heads and high capacity electro spindles. Its rotary table can support up to 7500 kg, making the TA-D a heavy duty 5 axis machining centre. The TA-A can perform rough and finish mould machining. The mechanical universal head can also take electro spindles. These are perfectly integrated into the universal head and the NC System. The TA-D, with the integrated rotary table and the right clamping devices, can machine on 5 component faces in order to carry out all machining in a single setup. TEXTO PENDIENTE 11 TA-A

12 SORALUCE GLOBAL SOLUTIONS By the customer's side from the start: Local sales service team at your disposal. Production process analysis by local product engineers. Feasibility analysis. Technical & financial studies. Custom solutions: Custom machining solutions. Machining process improvement studies. Tooling. Fixturing. Software. Customer part machining acceptance trials. Project management: Machine set-up & commissioning. Personnel training. Production assistance. Together throughout a machine's life: Technical assistance by local service engineers. Telephone support. Hotline. MORE INFORMATION ABOUT SORALUCE TA-A BED TYPE MILLING CENTRE AT Service contracts. Preventive maintenance. Spare part management. If your mobile phone has the QR code reader tool you will be able to go directly to our site at This document is not contractual. SORALUCE reserves the right to make changes to all models without prior notice. The graphics in this catalogue shall remain the property of SORALUCE. 08/2011 SORALUCE Osintxu auzoa P.O. Box 90 E BERGARA (Gipuzkoa) Spain Tel.: Fax: soraluce@soraluce.com