SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices

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1 SOLISTRND, udget and DIMOND GRIP Product Facts SOLISTRND Terminals and Splices Utilize a brazed seam pplied with W crimp tooling vailable in wire sizes 26 WG 600 MM [ mm 2 ] For terminating solid & stranded wires U.L. Listed S ertified Military pproved udget Terminals and Splices Utilize a butted seam pplied with F crimp tooling vailble in wire sizes WG [ mm 2 ] For terminating stranded wire only U.L. Listed DIMOND GRIP Terminals and Splices Utilize a butted seam Metal insulation support sleeve with V notches pplied with a crimp vailable in wire sizes WG ( mm 2 ) For terminating stranded wire only U.L. Listed S ertified SOLISTRND and udget terminals and splices are specially designed to terminate solid and stranded wire, irregular shaped conductors, and combinations of these retaining the superior performance chara c t e r i s t i c s of single-purpose terminals and splices. orrosion resistance, vibration resistance and tensile strength of these terminals and splices are well within the limits of commercial and military specifications. The udget terminal is primarily the same as the SOLISTRND terminals without the brazed seam in the wire barrel. These terminals and splices fulfill the need for an economical and electrically superior termination where extreme vibration and tension on the wires are not present. DIMOND GRIP utilizes a tin plated copper insulation support sleeve with V notches. The sleeve eliminates fraying of the insulation or breaking of the conductor. The V notches lock the wire insulation against vibration and pullout. Need more information? all the MP Technical Support enter: The Technical Support enter is staffed with specialists well versed in all MP Products. The enter can provide you with: Technical Support atalogs Technical Documents Product Samples MP uthorized Distributor Locations opyright 1994, 1996 and 2000 by MP Incorporated, Harrisburg, P. ll Rights Reserved. MP, MPOMTOR, M P - O - L E T R I, MP-TPETRONI, E R T I - R I M P, DIMOND GRIP, PRO-RIMPER II, SOLISTRND, TPETRONI and DYN-RIMP are trademarks. 1 For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

2 SOLISTRND, udget and DIMOND GRIP Table of ontents How to ompute ircular Mil rea of Various Wire Shapes...3 Table of SOLISTRND and udget Standard Wire Ranges...3 Table listing: ircular Mil rea for common wire sizes Product Descriptions...8, 9, 10 Hole s...11 SOLISTRND and udget Ring Tongue Terminals WG 600 MM [ mm 2 ] Right ngle Ring Tongue Terminals WG 300 MM [ mm 2 ] Heavy Duty Ring Tongue Terminals...22, /0 WG [ mm 2 ] Rectangular Tongue Terminals...24, WG [ mm 2 ] Spade Tongue Terminals WG [ mm 2 ] Short Spring Spade Tongue Terminals...27, WG [ mm 2 ] Long Spring Spade Tongue Terminals WG [ mm 2 ] Flanged Spade Tongue Terminals WG [ mm 2 ] Slotted Ring Tongue Terminals WG [ mm 2 ] Hook Tongue Terminals WG [ mm 2 ] Tab Tongue Terminals WG [ mm 2 ] Flag Ring Tongue Terminals...33, /0 WG [ mm 2 ] Parallel Splices WG 600 MM [ mm 2 ] utt Splices...36, WG 600 MM [ mm 2 ] DIMOND GRIP Ring Tongue Terminals...38, WG [ mm 2 ] Knife Disconnect Splices WG [ mm 2 ] Slotted Ring Tongue WG [0.1 mm 2 ] Rectangular Tongue Terminals WG [0.26 mm 2 ] Flanged Spade Tongue Terminals WG [ mm 2 ] Spade Tongue Terminals WG [0.1 mm 2 ] Standard Knife Disconnect Splices WG [ mm 2 ] Rectangular Tongue Terminals WG [ mm 2 ] Military pprovals, Part Numbers & Requirements U.L. Requirements...49, 50 pplication Tooling Part Number Index For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

3 SOLISTRND, udget and DIMOND GRIP How to ompute ircular Mil rea of Various Wire Shapes Square or Rectangular Wire U.S. ustomary Dimensions Multiply the width of the wire cross section in mils by the thickness of the wire cross section in mils by and subtract the radius factor shown below. M = W x T x radius factor Metric Dimensions Multiply the width of the wire cross section in millimetres by the thickness of the wire cross section in millimetres by and subtract the radius factor shown below. M = W x T x radius factor Round Solid Wire WG Multiply the diameter in mils by itself. M = D 2 Multiply the diameter in milllimetres by itself by M = D 2 x Stranded Wire WG Multiply the diameter of one strand (in mils) by itself, and then multiply the result by the total number of strands. M = D 2 x N Multiply the diameter of one strand in millimetres by itself by the number of strands by M = D 2 x N x onversion Table To onvert To Multiply y From M mm M in mm 2 in mm 2 M Note: Refer to table listing for circular mil area for common wire sizes. Radius Factor, U.S. ustomary Radius (in.) Radius Factor To Subtract (M) Radius must be measured. Radius Factor, Metric Radius (mm) Radius Factor To Subtract (M) Radius must be measured. Table of SOLISTRND and udget Standard Wire Ranges Use to select the proper size terminals or splices. Terminal onnector M Range , , & HD 2,050 5, ,260 8, ,180 13,100 8 & 8 HD 13,100 20,800 6 & 6 HD 20,800 33,100 4 & 4 HD 33,100 52,600 HD-Denotes Heavy Duty Terminal. Terminal onnector M Range 2 & 2 HD 52,600 83,700 1/0 & 1/0 HD 83, ,500 2/0 119, ,500 3/0 150, ,000 4/0 190, , MM 231, , MM 300, , MM 350, , MM 478, ,000 For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications. 3

4 SOLISTRND, udget and DIMOND GRIP Table listing: ircular Mil rea for common wire sizes Wire s in WG and mm 2 to M Note: The following tables are applicable to single and multiple strand, round, conductors only. omputing ircular Mil rea For best results, the proper MP terminal or splice must be selected not by the fit of wire or wires in the terminal barrel, but by the total circular mil area in cross section of the wires used. For this purpose MP has prepared convenient tables to assist in the calculation of circular mil areas. When the totals are known, the proper MP terminal or splice can be determined q u i c k l y. Unusual combinations or special applications should be submitted to MP engineering department for size recommendation. In any application, the careful selection of terminals by the circular mil area method will insure the highest possible performance, both electrically and mechanically, in your MP terminations. Example of multiple wire configurations used in one termination LWYS SELET TERMINLS Y THE IRULR MIL RE METHOD. For example, a No. 18 WG 16-strand conductor (1600 M) and a No. 16 WG 19-strand conductor (2426 M) will have a combined total of 4026 M. This total M is equivalent to a No. 14 WG c o n d u c t o r. Nominal Strands pproximate M Wire Diameter onductor Diameter WG mm 2 No. Inch mm Inch mm For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

5 SOLISTRND, udget and DIMOND GRIP Table listing: ircular Mil rea for common wire sizes (ontinued) Wire s in WG and mm 2 to M Note: The following tables are applicable to single and multiple strand, round, conductors only. Nominal Strands pproximate M Wire Diameter onductor Diameter WG mm 2 No. Inch mm Inch mm For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications. 5

6 SOLISTRND, udget and DIMOND GRIP Table listing: ircular Mil rea for common wire sizes (ontinued) Wire s in WG and mm 2 to M Note: The following tables are applicable to single and multiple strand, round, conductors only. Nominal Strands pproximate M Wire Diameter onductor Diameter WG mm 2 No. Inch mm Inch mm For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

7 SOLISTRND, udget and DIMOND GRIP Table listing: ircular Mil rea for common wire sizes (ontinued) Wire s in WG and mm 2 to M Note: The following tables are applicable to single and multiple strand, round, conductors only. M Nominal Strands pproximate Wire Diameter onductor Diameter WG mm 2 No. Inch mm Inch mm hart 2 (Solid Wire) U.S. ustomary Dimensions Use to convert wire size to inches of diameter and M. To read mils direct, move decimal point three places to the right. WG Dia. inches M* WG Dia. inches M* 4/ , ,290 3/ , ,020 2/ , / , , , , , , , , , , , , , , , , , , , Metric Dimensions Use to convert wire size to millimeters of diameter and M. mm 2 Dia. mm M* mm 2 Dia. mm M* , , , , , , , , , , , , , , , , , , , , , , ,550 *Nominal M has been rounded off for ease of calculation when using multiple wires in one termination. For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications. 7

8 SOLISTRND, udget and DIMOND GRIP The SOLISTRND Terminal SOLISTRND terminals and splices are specially designed to terminate solid and stranded wire, irregular shaped conductors, and combinations of these still retaining the superior performance characteristics of single-purpose terminals and splices. ecause MP matches the terminal to the tool each termination is uniformly perfect, making quality control easy and performance consistent. orrosion resistance, vibration resistance and tensile strength of these terminals and splices are well within the limits of commercial and military specifications. The SOLISTRND line includes parallel and butt splices, and flag, ring, spade, hooked, and flanged tongue terminals in sizes from 26 WG [0.1 mm 2 ] through 600 MM [304 mm 2 ]. RZED SEM. The barrel is completely closed and seam is brazed for uniform metal strength around the entire barrel area. SI TERMINL MTERIL. The basic terminal is constructed of fine grade high conductivity copper per STM -152 and tin-plated per MIL-T asic material for Spring Spade Tongue Terminals is phosphor bronze per STM -103 and tin-plated per MIL-T MP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. The rimp The W rimp is one of several timeproven crimp types developed by MP. It is not just a kink in a metal barrel; not something pinched over electrical wire ends. The W rimp is actually two longitudinal crimps applied with precisely controlled pressure so that the conductor within the barrel flows together into the dimples or serrations of the terminal barrel creating one homogeneous mass of metal. The two indents also help to center conductors within the barrel for uniform crimping of the barrel around the wire. Furthermore, the W rimp permits the use of a shorter terminal barrel, an excellent feature for confined area termination. The W rimp creates terminations of optimum electrical properties and is completely reliable, giving long service in punishing environments. One Solid One Solid Two Stranded W rimp DIMPLES OR SERRTIONS. Inner surface either dimpled or serrated for optimum tensile strength and maximum electrical contact area after crimping. Two Solid One Stranded ELL MOUTH. ell shape of barrel entrance makes insertion of wires easier. Temperature Rating: 170 Max. MP SOLISTRND Terminals and Splices (Use SOLISTRND Tooling) SOLISTRND Terminals meet or exceed the requirements of MIL-T-7928, Type I, lass 1 and 2. MP Inc. Listed LR 7189 Wire File No. E13288 ertified Solid or Stranded Solid or Stranded Solid or Stranded Solid or Stranded Solid or Stranded Solid or Stranded Heavy Duty Heavy Duty Heavy Duty Solid or Stranded Stranded Solid or Stranded Solid or Stranded Stranded Solid or Stranded Solid or Stranded Stranded Solid or Stranded 8 thru 600 MM 8 thru 600 MM 8 thru 600 MM Solid or Stranded Stranded Solid or Stranded Note: terminals and splices are stamped in accordance with MIL-T ommercial wire range is DNGER: Not to be used on aluminum wire may cause equipment failure leading to serious injury or death. 8 For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

9 SOLISTRND, udget and DIMOND GRIP The udget Terminal udget Terminals and splices are primarily the same as SOLISTRND products except for the absence of the brazed seam in the wire barrel. This terminal is ideal for applications where extreme vibration and tension on the wire are not present. These terminals and splices fulfill the need for an economical and electrically superior termination through the use of high grade materials, long plating experience and a proven crimp. SI TERMINL MTERIL. The basic terminal is constructed of fine grade high conductivity copper per STM -152 and tin-plated per MIL- T asic material for Spring Spade Tongue Terminals is phosphor bronze per STM -103 and tin-plated per MIL-T MP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. One of the most desirable features of this terminal and splice is the F rimp. This proven crimp configuration rolls the open seam barrel into the conductor presenting a large surface to the inside of the terminal barrel assuring optimum electrical performance. The udget line includes butt splices, ring, rectangular, flanged spade, hooked, and spring spade tongue terminals in sizes from 26 WG [0.1 mm 2 ] through 10 WG [6.64 mm 2 ]. ELL MOUTH. ell shape of barrel entrance makes insertion of wires easier. SERRTIONS. Inner surface serrated for optimum tensile strength and maximum electrical contact area after crimping. Temperature Rating: 170 Max. MP udget Terminals and Splices (Use udget Tooling) Wire Listed File No. E Stranded Stranded Stranded Stranded Stranded Stranded Note: terminals and splices are stamped in accordance with MIL-T ommercial wire range is For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

10 SOLISTRND, udget and DIMOND GRIP DIMOND GRIP Terminal The DIMOND GRIP product line of terminals and splices is designed for completely uniform reliability under the most critical conditions of vibration, thermal shock, corrosion, tension and current overload. MP s mated tool/terminal concept represents a total approach to wire termination and takes into account all the factors of circuit termination. The uniformity of appearance of MP terminations is repeated by their uniformity in performance made possible by designing the terminal and the tooling to match precisely. This promotes fast and easy crimping and assures precise crimping pressure for every wire size, regardless of the skill of the operator. The result is the best circuit termination at the lowest applied cost. nd this is true for all terminations from first to last, week after week, month after month. OPPER SLEEVE. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire s insulation or breaking the conductor. ELL MOUTH. ssures easy wire insertion. SERRTIONS. Serrations inside the barrel provide maximum contact and tensile strength after crimping. The rimp fter the wire is inserted into the barrel, the matching dies in the MP tool close over the barrel, exerting great pressure. This causes the wire strands to flow into the serrations of the terminal barrel as it is compressed around them, forming a homogenous mass of the strands and terminal barrel. This maximum contact assures optimum conductivity of the termination. V NOTHES. These lock the wire insulation against vibration and pullout. SI TERMINL MTERIL. The basic terminal is constructed of fine grade high conductivity copper per STM -152 and tin-plated per MIL-T MP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Temperature Rating: 170 Max. DIMOND GRIP Terminals and Splices (Use DIMOND GRIP Tooling) MP Wire Range HD Listed LR 7189 ertified Stranded Stranded Stranded Stranded HD Stranded Stranded Stranded 10 For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

11 SOLISTRND, udget and DIMOND GRIP Use to Select Proper Terminal Terminal Hole The chart shows sizes and dimensions of various studs and the corresponding terminal stud hole sizes used with MP devices. For example, with stud #5 (.125 [3.18] Diameter), use MP device listed for #5 stud (.132 [3.35] Hole Diameter). Terminal stud hole sizes may easily be checked by fitting sample terminal to black circle. U.S. ust. Metric 0#0 0#1 0#2 M2 0#3 0#4 Dia. Typical Terminal Hole Diameter Not vailable Typical Terminal U.S. ust. Metric Dia. Hole Diameter 7/16" 1/2" M #5 M3 0#6 M /8" M #8 M # /4" # # /4" M /8" M /16" M /8" " For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications. 11

12 SOLISTRND, udget and DIMOND GRIP Ring Tongue Terminals WG 26 to 16, M 202 to 3,260 [0.1 to mm 2 ] Terminal ody opper per STM -152 Plating Tin per MIL-T Wire Dimensions Wire arrel I.D. Min. Part Numbers ircular Mils Style L E Thickness Max. Max. Min. W Max. Solistrand udget Solistrand udget M * [ ] M M * * M * , [0.26 ] *0 M * * * M * * Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 12 For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

13 SOLISTRND, udget and DIMOND GRIP Ring Tongue Terminals (ontinued) WG 22 to 14, M 509 to 5,180 [0.26 to 2.62 mm 2 ] Terminal ody opper per STM -152 Plating Tin per MIL-T Wire Dimensions Wire arrel I.D. Min. Part Numbers ircular Mils Style L E Thickness Max. Max. Min. W Max. Solistrand udget Solistrand udget * * * * ,260 1/4 [0.26 ] *0 M * / M / * /2 M * M * * M * * * *0 2,050 5, * [ ] M * * * Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications. 13

14 SOLISTRND, udget and DIMOND GRIP Ring Tongue Terminals (ontinued) WG 16 to 10, M 2,050 to 13,100 [1.04 to 6.64 mm 2 ] Terminal ody opper per STM -152 Plating Tin per MIL-T Wire Dimensions Wire arrel I.D. Min. Part Numbers ircular Mils Style L E Thickness Max. Max. W Max. Solistrand udget Solistrand udget 1/4 M * / *0 M / *0 2,050 5, [ ] / M M ,260 8, [ 4.17] 1/ M * M * *0 M * ,180 13,100 [ ] * * * *0 1/ M * * / M * Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 14 For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

15 SOLISTRND, udget and DIMOND GRIP Ring Tongue Terminals (ontinued) WG 12 to 8, M 5,180 to 20,800 [2.62 to 10.5 mm 2 ] Terminal ody opper per STM -152 Plating Tin per MIL-T Wire Dimensions Wire arrel I.D. Min. Part Numbers ircular Mils Style L E Thickness Max. Max. W Max. Solistrand udget Solistrand udget 3/ *033220* * /2 M * ,180 13, [ ] 5/ M / /8 M * *0 M * 32996*0 0*33460* * * 1 10 * * * * 2 1/4 M * * * 1 * * * 35247*0 8 13,100 20, *33462* [ ] 5/ M * 31808* / * 33463* /2 M * 35664*0 5/8 M / Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 1 Requires a standard TPETRONI machine for application. 2 Requires a Heavy Duty TPETRONI machine for application. 3 Requires a Heavy Duty TPETRONI and die set for application. For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications. 15

16 SOLISTRND, udget and DIMOND GRIP Ring Tongue Terminals (ontinued) WG 6 to 4, M 20,800 to 52,600 [10.5 to 26.7 mm 2 ] Terminal ody opper per STM -152 Plating Tin per MIL-T Wire Dimensions ircular Mils Style L E Thickness Max. Max. W Max. Wire arrel I.D. Min. Solistrand Part Numbers Solistrand * * *33464* *321298* *33465* 1/ M *321598* / *33466* 20,800 33,100 M [ ] *33467* / / / * * M / * * / * 33469* M * 33470* 33,100 52,600 5/ [ ] M * 33471* 3/ Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. semi-automatic pneumatic crimping system. 16 For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

17 SOLISTRND, udget and DIMOND GRIP Ring Tongue Terminals (ontinued) WG 4 to 1/0, M 33,100 to 119,500 [16.8 to 60.6 mm 2 ] Terminal ody opper per STM -152 Plating Tin per MIL-T D Wire Dimensions ircular Mils Style L E Thickness Max. Max. W Max. Wire arrel I.D. Min. Solistrand Part Numbers Solistrand 7/16 ** ** * 35668* 1/ M12 33,100 52, * * [ ] /8 M16 ** /4 ** / *320383* M6 D D / M *322870* * * 2 3/8 52,600 83,700 D [ ] 7/16 D D / * M12 D /8 M16 D /4 D / M * 5/ /0 M8 83, , * * [ ] * * 3/ / *Part numbers are available in small quantity packages. ** See style art on preceding page. For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications. 17

18 SOLISTRND, udget and DIMOND GRIP Ring Tongue Terminals (ontinued) WG 1/0 to 3/0, M 83,700 to 190,000 [42.4 to 96.3 mm 2 ] Terminal ody opper per STM -152 Plating Tin per MIL-T Wire Dimensions ircular Mils Style L E Thickness Max. Max. W Max. Wire arrel I.D. Min. Solistrand / M12 1/ , ,500 [ ] 5/ M / / M / M /8 2/ , ,500 [ ] 7/ /2 M /8 M / / / M / , ,000 [ ] / / *Part numbers are available in small quantity packages. Part Numbers Solistrand 36919* * * 36923* * 36925* * 36927* For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

19 SOLISTRND, udget and DIMOND GRIP Ring Tongue Terminals (ontinued) WG 3/0 to 300 MM, M 150,500 to 300,000 [76.3 to 152 mm 2 ] Terminal ody opper per STM -152 Plating Tin per MIL-T Wire Dimensions ircular Mils Style L E Thickness Max. Max. W Max. Wire arrel I.D. Min. Solistrand / M /0 150, , [ ] 5/ M / /4 M /16 M / / / , ,000 [ ] 1/ M / M / /8 M / / / MM M , ,000 [ ] 5/ M / *Part numbers are available in small quantity packages. Part Numbers Solistrand * * * * * For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications. 19

20 SOLISTRND, udget and DIMOND GRIP Ring Tongue Terminals (ontinued) 300 to 600 MM, M 300, ,000 [152 to 304 mm 2 ] Terminal ody opper per STM -152 Plating Tin per MIL-T Wire Dimensions ircular Mils Style L E Thickness Max. Max. W Max. Wire arrel I.D. Min. Solistrand 3/ / MM 300, , [ ] 1/ M / / / / / MM M12 380, , [ ] /8 M / / / MM M12 478, , [ ] 5/ M / Part Numbers Solistrand For drawings, technical data or samples, contact your MP sales engineer or call the MP Technical Support enter Specifications subject to change. onsult MP for latest specifications.

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