Power cable compression lugs Installation of solderless compression lugs on power cables
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- Jeffrey Washington
- 7 years ago
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1 Power cable compression lugs nstallation of solderless compression lugs on power cables
2 2 ompression lugs solutions A
3 ompression power cable lugs solutions ontents olor-keyed System 4 HEX rimping Technology 6 olor-keyed Metric Lugs 7 Quick guide 7 olor-keyed Straight lugs 8 olor-keyed 45 degrees lugs olor-keyed 90 degrees lugs 11 olor-keyed 2 hole lugs 12 Spec-Kon Metric Lugs 13 Quick guide 13 Spec-Kon Straight lugs 14 Spec-Kon 45 degrees lugs 16 Spec-Kon 90 degrees lugs 18 Spec-Kon Long arrel lugs 20 Spec-Kon Long arrel 2 holes lugs 22 Spec-Kon 2 hole lugs 23 Spec-Kon Narrow Tongue lugs 24 Spec-Kon utt Splices 26 lackburn AWG Lugs 27 Quick guide lackurn opper lugs 27 Quick guide lackurn Aluminum lugs 28 Quick guide lackurn ast copper lugs 28 Tools and accessories 29 Hydraulic ompression tools 29 ies and dies selector 31 Hydraulic utting tools 32 Hydraulic Pumps 33 Accessories 34 A ompression lugs solutions 3
4 olor-keyed system The A method is better The A method of installing compression lugs on power cables is designed to provide a high degree of reliability in electrical wiring. This method allows electrical workers to make installations with a little effort and at a considerable savings in time. The benefit, of course, is a high-quality connection at a low installed cost. Just four easy steps to a perfect connection! * Step 1 arefully strip the insulation on de-energized wires to avoid nicking or cutting conductors (wire brush if required). Strip the insulation to the proper length so that conductors can be fully inserted into the lug barrel. Strands cut Strip length too short Nicked strands Strip length too long Step 2 etermine the proper lug for the cable size being used. Lugs are marked to show cable size. * Pictures and explantions are based on lackburn AWG product range. Tools, dies, lugs and markings may differ for each product range 4 ompression lugs solutions A
5 Step 3 Select the proper installing die and appropriate tool. lackburn Lugs featuring the olor-keyed system have colored bands or colored dots that correspond to color markings on the dies. Lugs and dies also have a die code number marked or stamped on them. ies have a code number engraved in the crimp surface. ie ode Engraving olored odes ie ode Marking olored ands olored Strip Step 4 Locate tool with correct die in proper position on lug and activate tool. When making multiple crimps, make the first crimp nearest the tongue and work towards the barrel end. When properly crimped, the die code number will be embossed on the lug for easy inspection to determine if correct die and lug combination were used. ie location for compression olored bands Tongue opper ie located ETWEEN bands Aluminum ie located ON ands arrel 1st crimp 2nd crimp ie code embossed A uses full-width and half-width dies dependent on lug size and tool used. Half-width dies are marked with the letter H after the die code number. Refer to the instruction sheet supplied with the lugs for information regarding strip length, die selection and number of compressions required. lackburn Lugs featuring the olor-keyed system are banded by colored stripes or engraving to indicate location of die on lug for compression. A ompression lugs solutions 5
6 HEX crimping technology Precision dies form a solid homogenous mass The A method utilizing compression tools with matching dies forms the lug and conductor into a solid, homogenous mass to provide an optimum electrical bond between lug and conductor. A method* dies are designed to produce a circumferential, hex- or diamond-shaped compression rather than a simple indent. Precision dies are an integral part of the A method. The precision hardened steel dies exert tremendous, controlled pressure on the lug and conductor. The dies compress the lug around the cable, converting the round strands to hexagonal or diamond shapes and forming the strands and lug into a solid mass. Each die is designed so that all conductors receive the same amount of compression force. The circumferential compression creates a large area of high-pressure contact between cable and lug which, in turn, assures high conductivity, low resistance, and high pullout values which exceed UL/E/E requirements. These features result in a permanent, low installed cost connection. You can install it, and forget it. The A system tells you where to place the installing die. efore compression, a typical cross section of cable and lug consists of about 75% metal and % air. After air compression by the A Method, the cross section looks like this, nearly 0% metal with virtually no air spaces. lackburn lugs featuring the olor-keyed system not only identify the correct installing die to be used for positive compressions, but also indicate the proper placement of the die on the lug. This is done by the bands of color on the lug which match the color on the dies. ompression is made between or on these color bands. The color name is also spelled on the lug as an added means of identification. olored bands ie code embossed ies that are used in AA hand and hydraulic tools contain the die code numbers which are engraved on the compression surface of the die. Under compression, this number becomes embossed on the completed connection for inspection purposes.the inspector compares the die code number embossed on the lug with the die table to ensure that the proper lug was compressed with the correct die for that particular size conductor. * Pictures and explantions are based on lackburn AWG product range. Tools, dies, lugs and markings may differe for each product range 6 ompression lugs solutions A
7 olor-keyed Lugs Quick guide K 2 5 Type Standard barrel Wire sizes in mm Straight x x x x x x x x x x x x x x One hole 45 degrees x x x x x x x x x x x x 90 degrees x x x x x x x x x x x x Two holes Straight x x x x x x x x x x olor-keyed ies selector Quick guide onductor Size [mm 2 ] Lug Part number olor-keyed H-K 240 -K 240 T-K Mx-A 6TON06M H-K 400 -K 400 T-K 400 Mx-A 6TON08M 158M 16 16Mx-A 6TON09M 159M Mx-A 6TON11M 15511M 35 35Mx-A 6TON13M 15513M Mx-A 6TON145M M 70 70Mx-A 6TON17M 15517M 95 95Mx-A 6TON20M 15520M Mx-A 6TON22M 15522M 1 1Mx-A 6TONM 155M Mx-A 6TON27M 15527M Mx-A 6TON30M 15530M Mx-A 15532M Mx-A 15536M * or other tools compatibility, please contact your A local contact or check our website for your local contact number A ompression lugs solutions 7
8 olor-keyed lugs opper / Straight one hole type K 2 5 Technical nformation Application opper tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 ntended for electricity distribution or industrial networks in which they can be subjected to short-circuits of relatively high intensity and duration Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E A A Straight - one hole lug with olor Keyed technology (error-free installation) Hole inspection to ease installation control Short ircuit resistance* hamfer barrel to assist installation work Material opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal Stud olt Part G ie selection imensions Ps X-Section Size per olour code ie code ompression Tooling A box [mm 2 ] ATALOG_G_1-HOLE H-K 240 H-K 400 [mm] [mm] [mm] [mm] [mm] [mm] ATALOG_G_1-HOLE -K 240 T-K 240 -K 400 T-K 400 M4 6M4-A 7TAA3020R M5 6M5-A 7TAA3020R M6 6M6-A 7TAA3020R0058 Orange 6 6TON06M M8 6M8-A 7TAA3020R M 6M-A 7TAA3020R M5 M5-A 7TAA3020R M6 M6-A 7TAA3020R Purple 8 6TON08M 158M 5.0 M8 M8-A 7TAA3020R M M-A 7TAA3020R M6 16M6-A 7TAA3020R M8 16M8-A 7TAA3020R Yellow 9 6TON09M 159M 60 M 16M-A 7TAA3020R M12 16M12-A 7TAA3020R M6 M6-A 7TAA3020R M8 M8-A 7TAA3020R White 11 6TON11M 15511M 8.0 M M-A 7TAA3020R M12 M12-A 7TAA3020R M6 35M6-A 7TAA3020R M8 35M8-A 7TAA3020R Red 13 6TON13M 15513M 9.0 M 35M-A 7TAA3020R M12 35M12-A 7TAA3020R M6 M6-A 7TAA3020R M8 M8-A 7TAA3020R lue TON145M M 11.0 M M-A 7TAA3020R M12 M12-A 7TAA3020R M6 70M6-A 7TAA3020R M8 70M8-A 7TAA3020R M 70M-A 7TAA3020R0022 rown 17 6TON17M 15517M M12 70M12-A 7TAA3020R M16 70M16-A 7TAA3020R * Six short-circuits are applied after the 200th heat cycle (E total of 00 Heat cycle test). The short-circuit current level shall be such that it raises the bare reference conductors from a temperature of 35 to a temperature between 2 and ompression lugs solutions A
9 olor-keyed lugs opper / Straight one hole type K 2 5 Technical nformation Application opper tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 ntended for electricity distribution or industrial networks in which they can be subjected to short-circuits of relatively high intensity and duration Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E A A Straight - one hole lug with olor Keyed technology (error-free installation) Hole inspection to ease installation control Short ircuit resistance* hamfer barrel to assist installation work Material opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal Stud olt Part G Pinie selection imensions Ps X-Section Size per olour code ie code ompression Tooling A box [mm 2 ] ATALOG_G_1-HOLE H-K 240 H-K 400 [mm] [mm] [mm] [mm] [mm] [mm] ATALOG_G_1-HOLE -K 240 T-K 240 -K 400 T-K 400 M8 95M8-A 7TAA3020R M 95M-A 7TAA3020R Green 20 6TON20M 15520M 15.0 M12 95M12-A 7TAA3020R M16 95M16-A 7TAA3020R M8 120M8-A 7TAA3020R M 120M-A 7TAA3020R Pink 22 6TON22M 15522M 17.0 M12 120M12-A 7TAA3020R M16 120M16-A 7TAA3020R M 1M-A 7TAA3020R M12 1M12-A 7TAA3020R lack 6TONM 155M 19.0 M16 1M16-A 7TAA3020R M20 1M20-A 7TAA3020R M 185M-A 7TAA3020R M12 185M12-A 7TAA3020R Orange 27 6TON27M 15527M 21.0 M16 185M16-A 7TAA3020R M20 185M20-A 7TAA3020R M 240M-A 7TAA3020R M12 240M12-A 7TAA3020R Purple 30 6TON30M 15530M 24.0 M16 240M16-A 7TAA3020R M20 240M20-A 7TAA3020R M 300M-A 7TAA3020R M12 300M12-A 7TAA3020R M16 300M16-A 7TAA3020R0047 Yellow M M20 300M20-A 7TAA3020R M24 300M24-A 7TAA3020R M12 400M12-A 7TAA3020R M16 400M16-A 7TAA3020R White M 27.4 M20 400M20-A 7TAA3020R M24 400M24-A 7TAA3020R A ompression lugs solutions 9
10 olor-keyed lugs opper / 45 degrees one hole type K 2 5 Technical nformation Application opper tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 240 mm 2 ntended for electricity distribution or industrial networks in which they can be subjected to short-circuits of relatively high intensity and duration Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E degrees - one hole lug with olor Keyed technology (error-free installation) Short ircuit resistance* Hole inspection to ease installation control hamfer barrel to assist installation work Material opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal X-Section Stud olt Size Part G ie selection imensions Ps olour code ie code ompression Tooling per box H-K 400 [mm] [mm] [mm] [mm] [mm] -K 400 T-K 400 [mm 2 ] H-K 240 -K 240 T-K ATALOG_G_45 ATALOG_G_45 M6 6M6-A-45 7TAA302030R Orange 6 6TON06M 4.0 M8 6M8-A-45 7TAA302030R M6 M6-A-45 7TAA302030R Purple 8 6TON08M 158M 5.0 M8 M8-A-45 7TAA302030R M6 16M6-A-45 7TAA302030R Yellow 9 6TON09M 159M 6.0 M8 16M8-A-45 7TAA302030R M6 M6-A-45 7TAA302030R M8 M8-A-45 7TAA302030R0009 White 11 6TON11M 15511M M M-A-45 7TAA302030R M6 35M6-A-45 7TAA302030R M8 35M8-A-45 7TAA302030R0012 Red 13 6TON13M 15513M M 35M-A-45 7TAA302030R M8 M8-A-45 7TAA302030R M M-A-45 7TAA302030R0014 lue 14,5 6TON145M M M12 M12-A-45 7TAA302030R M8 70M8-A-45 7TAA302030R M 70M-A-45 7TAA302030R0027 rown 17 6TON17M 15517M M12 70M12-A-45 7TAA302030R M 95M-A-45 7TAA302030R M12 95M12-A-45 7TAA302030R0002 Green 20 6TON20M 15520M M16 95M16-A-45 7TAA302030R M 120M-A-45 7TAA302030R M12 120M12-A-45 7TAA302030R0018 Pink 22 6TON22M 15522M M16 120M16-A-45 7TAA302030R M 1M-A-45 7TAA302030R M12 1M12-A-45 7TAA302030R0021 lack 6TONM 155M M16 1M16-A-45 7TAA302030R M 185M-A-45 7TAA302030R M12 185M12-A-45 7TAA302030R0024 Orange 27 6TON27M 15527M M16 185M16-A-45 7TAA302030R M 240M-A-45 7TAA302030R M12 240M12-A-45 7TAA302030R0029 Purple 30 6TON30M 15530M M16 240M16-A-45 7TAA302030R * Six short-circuits are applied after the 200th heat cycle (E total of 00 Heat cycle test). The short-circuit current level shall be such that it raises the bare reference conductors from a temperature of 35 to a temperature between 2 and ompression lugs solutions A
11 olor-keyed lugs opper / 90 degrees one hole type K 2 5 Technical nformation Application opper tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 240 mm 2 ntended for electricity distribution or industrial networks in which they can be subjected to short-circuits of relatively high intensity and duration Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E degrees - one hole lug with olor Keyed technology (error-free installation) Short ircuit resistance* Hole inspection to ease installation control hamfer barrel to assist installation work Material opper. omply to EN13600 Nominal X-Section Stud olt Size Part Surface ertification Tin plated omply to E E declaration G ie selection imensions Ps olour code ie code ompression Tooling per box H-K 400 [mm] [mm] [mm] [mm] [mm] -K 400 T-K 400 [mm 2 ] H-K 240 -K 240 T-K ATALOG_G_90 ATALOG_G_90 M6 6M6-A-90 7TAA302040R Orange 6 6TON06M 4.0 M8 6M8-A-90 7TAA302040R M6 M6-A-90 7TAA302040R Purple 8 6TON08M 158M 5.0 M8 M8-A-90 7TAA302040R M6 16M6-A-90 7TAA302040R Yellow 9 6TON09M 159M 6.0 M8 16M8-A-90 7TAA302040R M6 M6-A-90 7TAA302040R M8 M8-A-90 7TAA302040R0005 White 11 6TON11M 15511M M M-A-90 7TAA302040R M6 35M6-A-90 7TAA302040R M8 35M8-A-90 7TAA302040R0008 Red 13 6TON13M 15513M M 35M-A-90 7TAA302040R M8 M8-A-90 7TAA302040R M M-A-90 7TAA302040R0011 lue 14,5 6TON145M M M12 M12-A-90 7TAA302040R M8 70M8-A-90 7TAA302040R M 70M-A-90 7TAA302040R0013 rown 17 6TON17M 15517M M12 70M12-A-90 7TAA302040R M 95M-A-90 7TAA302040R M12 95M12-A-90 7TAA302040R0015 Green 20 6TON20M 15520M M16 95M16-A-90 7TAA302040R M 120M-A-90 7TAA302040R M12 120M12-A-90 7TAA302040R0018 Pink 22 6TON22M 15522M M16 120M16-A-90 7TAA302040R M 1M-A-90 7TAA302040R M12 1M12-A-90 7TAA302040R0021 lack 6TONM 155M M16 1M16-A-90 7TAA302040R M 185M-A-90 7TAA302040R M12 185M12-A-90 7TAA302040R0028 Orange 27 6TON27M 15527M M16 185M16-A-90 7TAA302040R M 240M-A-90 7TAA302040R M12 240M12-A-90 7TAA302040R0024 Purple 30 6TON30M 15530M M16 240M16-A-90 7TAA302040R * Six short-circuits are applied after the 200th heat cycle (E total of 00 Heat cycle test). The short-circuit current level shall be such that it raises the bare reference conductors from a temperature of 35 to a temperature between 2 and A ompression lugs solutions 11
12 olor-keyed lugs opper / Straight two hole type K 2 5 Technical nformation Application opper tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom to 300 mm 2 ntended for electricity distribution or industrial networks in which they can be subjected to short-circuits of relatively high intensity and duration Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E A A Straight - two holes lug with olor Keyed technology (error-free installation) Short ircuit resistance* Hole inspection to ease installation control hamfer barrel to assist installation work H H Material opper. omply to EN13600 Surface ertification Tin plated omply to E E declaration Nominal X-Section Stud olt Size Part G [mm 2 ] H-K 240 -K 240 T-K 240 ATALOG_G_2-HOLE ATALOG_G_2-HOLE ie selection imensions Ps olour code ie code ompression Tooling A H per box H-K 400 [mm] [mm] [mm] [mm] [mm] [mm] [mm] -K 400 T-K 400 M6 M6-A-2 7TAA302020R M8 M8-A-2 7TAA302020R0001 White 11 6TON11M 15511M M6 M8 35M6-A-2 35M8-A-2 7TAA302020R0002 7TAA302020R0003 Red 13 6TON13M 15513M M M-A-2 7TAA302020R M12 M12-A-2 7TAA302020R0005 lue 14,5 6TON145M M M 70M-A-2 7TAA302020R M12 70M12-A-2 7TAA302020R0007 rown 17 6TON17M 15517M M 95M-A-2 7TAA302020R M12 95M12-A-2 7TAA302020R0009 Green 20 6TON20M 15520M M 120M-A-2 7TAA302020R M12 120M12-A-2 7TAA302020R0011 Pink 22 6TON22M 15522M M M12 1M-A-2 1M12-A-2 7TAA302020R0012 7TAA302020R0013 lack 6TONM 155M M 185M-A-2 7TAA302020R M12 185M12-A-2 7TAA302020R0015 Orange 27 6TON27M 15527M M 240M-A-2 7TAA302020R M12 240M12-A-2 7TAA302020R0017 Purple 30 6TON30M 15530M M 300M-A-2 7TAA302020R M12 300M12-A-2 7TAA302020R0018 Yellow 32 6TON32M 15532M * Six short-circuits are applied after the 200th heat cycle (E total of 00 Heat cycle test). The short-circuit current level shall be such that it raises the bare reference conductors from a temperature of 35 to a temperature between 2 and ompression lugs solutions A
13 Spec-Kon lugs Quick guide 2 5 Type Standard barrel Long barrel Wire sizes in mm Straight x x x x x x x x x x x x x x 45 degrees x x x x x x x x x x x x x x One hole 90 degrees x x x x x x x x x x x x x x Narrow tongue straight x x x x x x x x x x x x x Two holes Straight x x x x x x x x x x x utt splice x x x x x x x x x x x x x x Spec-Kon ies selector Quick guide onductor Size [mm 2 ] Lug Part number H-K 240 -K 240 T-K 240 Spec-Kon H-K 400 -K 400 T-K Mx 6TON06M Mx 6TON07M 157M 16 16Mx 6TON075M 1575M Mx 6TON085M 1585M 35 35Mx 6TON11M 15511M Mx 6TON12M 15512M 70 70Mx 6TON145M M 95 95Mx 6TON15M 15515M Mx 6TON18M 15518M 1 1Mx 6TON21M 15521M Mx 6TON23M 15523M Mx 15526M Mx 15529M Mx 15536M * or other tools compatibility, please contact your A local contact or check our website for your local contact number A ompression lugs solutions 13
14 Spec-Kon lugs opper / Straight one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E A Material Straight - one hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal X-Section Stud olt Size Part G [mm 2 ] H-K 240 -K 240 T-K 240 M5 6M5 7TA3023R ie selection imensions Ps per ie code ompression Tooling A box H-K 400 -K 400 T-K 400 [mm] [mm] [mm] [mm] [mm] [mm] M6 6M6 7TA3023R TON06M M8 6M8 7TA3023R M5 M5 7TA3023R M6 M6 7TA3023R TON07M 157M M8 M8 7TA3023R M M 7TA3023R M5 16M5 7TA3023R M6 16M6 7TA3023R ,5 6TON075M 1575M 6.0 M8 16M8 7TA3023R M 16M 7TA3023R M6 M6 7TA3023R M8 M8 7TA3023R0011 8,5 6TON085M 1585M M M 7TA3023R M6 35M6 7TA3023R M8 35M8 7TA3023R TON11M 15511M 8.9 M 35M 7TA3023R M12 35M12 7TA3023R M6 M6 7TA302320R M8 M8 7TA302320R TON12M 15512M 9.8 M M 7TA302320R M12 M12 7TA302320R M6 70M6 7TA302320R M8 70M8 7TA302320R ,5 6TON145M M 12.2 M 70M 7TA302320R M12 70M12 7TA302320R M8 95M8 7TA302320R M 95M 7TA302320R TON15M 15515M 13.5 M12 95M12 7TA302320R M16 95M16 7TA302320R ompression lugs solutions A
15 Spec-Kon lugs opper / Straight one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E A Material Straight - one hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal X-Section Stud olt Size Part G ie selection imensions Ps ie code ompression Tooling A per box H-K 400 [mm] [mm] [mm] [mm] [mm] [mm] -K 400 T-K 400 [mm 2 ] H-K 240 -K 240 T-K M8 120M8 7TA302320R M 120M 7TA302320R TON18M 15518M 15.2 M12 120M12 7TA302320R M16 120M16 7TA302320R M8 1M8 7TA302330R M 1M 7TA302330R M12 1M12 7TA302330R TON21M 15521M M16 1M16 7TA302330R M20 1M20 7TA302330R M 185M 7TA302330R M12 185M12 7TA302330R TON23M 15523M 18.6 M16 185M16 7TA302330R M20 185M20 7TA302330R M 240M 7TA302330R M12 240M12 7TA302330R M 20.8 M16 240M16 7TA302330R M20 240M20 7TA302330R M 300M 7TA302330R M12 300M12 7TA302330R M 23.5 M16 300M16 7TA302330R M20 300M20 7TA302330R M12 400M12 7TA302330R M16 400M16 7TA302330R M M20 400M20 7TA302330R A ompression lugs solutions 15
16 Spec-Kon lugs opper / 45 degrees one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E degrees - one hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work Material opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal X-Section Stud olt Size Part G [mm 2 ] H-K 240 -K 240 T-K 240 M5 6M5-45 7TA302340R ie selection imensions Ps per ie code ompression Tooling box H-K 400 -K 400 T-K 400 [mm] [mm] [mm] [mm] [mm] M6 6M6-45 7TA302340R TON06M M8 6M8-45 7TA302340R M5 M5-45 7TA302340R M6 M6-45 7TA302340R TON07M 157M M8 M8-45 7TA302340R M M-45 7TA302340R M5 16M5-45 7TA302340R M6 16M6-45 7TA302340R ,5 6TON075M 1575M 6.0 M8 16M8-45 7TA302340R M 16M-45 7TA302340R M6 M6-45 7TA302340R M8 M8-45 7TA302340R0012 8,5 6TON085M 1585M M M-45 7TA302340R M6 35M6-45 7TA302340R M8 35M8-45 7TA302340R TON11M 15511M 8.9 M 35M-45 7TA302340R M12 35M TA302340R M6 M6-45 7TA3023R M8 M8-45 7TA3023R TON12M 15512M 9.8 M M-45 7TA3023R M12 M TA3023R M6 70M6-45 7TA3023R M8 70M8-45 7TA3023R ,5 6TON145M M 12.2 M 70M-45 7TA3023R M12 70M TA3023R M8 95M8-45 7TA3023R M 95M-45 7TA3023R TON15M 15515M 13.5 M12 95M TA3023R M16 95M TA3023R ompression lugs solutions A
17 Spec-Kon lugs opper / 45 degrees one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E degrees - one hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work Material opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal X-Section Stud olt Size Part G [mm 2 ] H-K 240 -K 240 T-K 240 M8 120M8-45 7TA3023R ie selection imensions Ps per ie code ompression Tooling box H-K 400 -K 400 T-K 400 [mm] [mm] [mm] [mm] [mm] M 120M-45 7TA3023R TON18M 15518M 15.2 M12 120M TA3023R M16 120M TA3023R M8 1M8-45 7TA302360R M 1M-45 7TA302360R M12 1M TA302360R TON21M 15521M M16 1M TA302360R M20 1M TA302360R M 185M-45 7TA302360R M12 185M TA302360R TON23M 15523M 18.6 M16 185M TA302360R M20 185M TA302360R M 240M-45 7TA302360R M12 240M TA302360R M 20.8 M16 240M TA302360R M20 240M TA302360R M 300M-45 7TA302360R M12 300M TA302360R M 23.5 M16 300M TA302360R M20 300M TA302360R M12 400M TA302360R M16 400M TA302360R M M20 400M TA302360R A ompression lugs solutions 17
18 Spec-Kon lugs opper / 90 degrees one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E Material 90 degrees - one hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal X-Section Stud olt Size Part G [mm 2 ] H-K 240 -K 240 T-K ie selection imensions Ps ie code ompression Tooling per box H-K 400 [mm] [mm] [mm] [mm] [mm] -K 400 T-K 400 M5 M6 6M5-90 6M6-90 7TA302370R0000 7TA302370R TON06M M8 6M8-90 7TA302370R M5 M5-90 7TA302370R M6 M6-90 7TA302370R TON07M 157M M8 M8-90 7TA302370R M M-90 7TA302370R M5 16M5-90 7TA302370R M6 16M6-90 7TA302370R ,5 6TON075M 1575M 6.0 M8 16M8-90 7TA302370R M 16M-90 7TA302370R M6 M6-90 7TA302370R M8 M8-90 7TA302370R0012 8,5 6TON085M 1585M M M-90 7TA302370R M6 35M6-90 7TA302370R M8 35M8-90 7TA302370R TON11M 15511M 8.9 M 35M-90 7TA302370R M12 35M TA302370R M6 M6-90 7TA302380R M8 M8-90 7TA302380R TON12M 15512M 9.8 M M-90 7TA302380R M12 M TA302380R M6 70M6-90 7TA302380R M8 70M8-90 7TA302380R ,5 6TON145M M 12.2 M 70M-90 7TA302380R M12 70M TA302380R M8 95M8-90 7TA302380R M 95M-90 7TA302380R TON15M 15515M 13.5 M12 95M TA302380R M16 95M TA302380R ompression lugs solutions A
19 Spec-Kon lugs opper / 90 degrees one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E degrees - one hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work Material opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal X-Section Stud olt Size Part G [mm 2 ] H-K 240 -K 240 T-K ie selection imensions Ps ie code ompression Tooling per box H-K 400 [mm] [mm] [mm] [mm] [mm] -K 400 T-K 400 M8 120M8-90 7TA302380R M 120M-90 7TA302380R TON18M 15518M 15.2 M12 120M TA302380R M16 120M TA302380R M8 1M8-90 7TA302390R M 1M-90 7TA302390R M12 1M TA302390R TON21M 15521M M16 1M TA302390R M20 1M TA302390R M 185M-90 7TA302390R M12 185M TA302390R TON23M 15523M 18.6 M16 185M TA302390R M20 185M TA302390R M 240M-90 7TA302390R M12 240M TA302390R M 20.8 M16 240M TA302390R M20 240M TA302390R M 300M-90 7TA302390R M12 300M TA302390R M 23.5 M16 300M TA302390R M20 300M TA302390R M12 400M TA302390R M16 400M TA302390R M M20 400M TA302390R A ompression lugs solutions 19
20 Spec-Kon lugs opper / Straight long barrel one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E A Straight long barrel - one hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work Material opper. omply to EN13600 Surface ertification Tin plated omply to E E declaration Nominal X-Section [mm 2 ] Stud olt Size Part G ie selection imensions Ps per box ie code ompression Tooling A H-K light -K light T-K light H-K 400 -K 400 T-K 400 [mm] [mm] [mm] [mm] [mm] [mm] M5 M6 6M5-L 6M6-L 7TA302400R0000 7TA302400R TON06M M8 6M8-L 7TA302400R M5 M5-L 7TA302400R M6 M6-L 7TA302400R TON07M 157M M8 M8-L 7TA302400R M M-L 7TA302400R M5 16M5-L 7TA302400R M6 16M6-L 7TA302400R ,5 6TON075M 1575M 6.0 M8 16M8-L 7TA302400R M 16M-L 7TA302400R M6 M6-L 7TA302400R M8 M8-L 7TA302400R0012 8,5 6TON085M 1585M M M-L 7TA302400R M6 35M6-L 7TA302400R M8 35M8-L 7TA302400R TON11M 15511M 8.9 M 35M-L 7TA302400R M12 35M12-L 7TA302400R M6 M6-L 7TA3024R M8 M8-L 7TA3024R TON12M 15512M 9.8 M M-L 7TA3024R M12 M12-L 7TA3024R M6 70M6-L 7TA3024R M8 70M8-L 7TA3024R ,5 6TON145M M 12.2 M 70M-L 7TA3024R M12 70M12-L 7TA3024R M8 95M8-L 7TA3024R M 95M-L 7TA3024R TON15M 15515M 13.5 M12 95M12-L 7TA3024R M16 95M16-L 7TA3024R ompression lugs solutions A
21 Spec-Kon lugs opper / Straight long barrel one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E A Straight long barrel - one hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work Material opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal X-Section [mm 2 ] Stud olt Size Part G ie selection imensions Ps ie code ompression Tooling A per box H-K light H-K 400 [mm] [mm] [mm] [mm] [mm] [mm] -K light -K 400 T-K light T-K M8 120M8-L 7TA3024R0012 M 120M-L 7TA3024R TON18M 15518M 15.2 M12 120M12-L 7TA3024R M16 120M16-L 7TA3024R M8 1M8-L 7TA302420R M 1M-L 7TA302420R M12 1M12-L 7TA302420R TON21M 15521M M16 1M16-L 7TA302420R M20 1M20-L 7TA302420R M 185M-L 7TA302420R M12 185M12-L 7TA302420R TON23M 15523M 18.6 M16 185M16-L 7TA302420R M20 185M20-L 7TA302420R M 240M-L 7TA302420R M12 240M12-L 7TA302420R M 20.8 M16 240M16-L 7TA302420R M20 240M20-L 7TA302420R M 300M-L 7TA302420R M12 300M12-L 7TA302420R M 23.5 M16 300M16-L 7TA302420R M20 300M20-L 7TA302420R M12 400M12-L 7TA302420R M16 400M16-L 7TA302420R M M20 400M20-L 7TA302420R A ompression lugs solutions 21
22 Spec-Kon lugs opper / Straight two hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E Straight - two hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work A Material opper. omply to EN13600 Surface Tin plated H ertification omply to E E declaration Nominal X-Section [mm 2 ] Stud olt Size Part G M6 M6-2 7TA302430R0000 ie code ie selection ompression Tooling A imensions H Ps per box H-K light H-K 400 [mm] [mm] [mm] [mm] [mm] [mm] [mm] -K light -K 400 T-K light T-K ,5 6TON085M 1585M M8 M8-2 7TA302430R M8 35M8-2 7TA302430R M 35M-2 7TA302430R TON11M 15511M M M-2 7TA302440R M12 M12-2 7TA302440R TON12M 15512M M 70M-2 7TA302440R M12 70M12-2 7TA302440R ,5 6TON145M M M 95M-2 7TA302440R M12 95M12-2 7TA302440R TON15M 15515M M 120M-2 7TA302440R M12 120M12-2 7TA302440R TON18M 15518M M 1M-2 7TA3024R M12 1M12-2 7TA3024R TON21M 15521M M M12 185M-2 185M12-2 7TA3024R0002 7TA3024R TON23M 15523M M 240M-2 7TA3024R M12 240M12-2 7TA3024R M M 300M-2 7TA3024R M12 300M12-2 7TA3024R M M12 400M12-2 7TA3024R M ompression lugs solutions A
23 Spec-Kon lugs opper / Straight long barrel two hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for power cables for rated voltage up to 36kV. rom to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E Material Straight long barrel - two hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work opper. omply to EN13600 A Surface Tin plated H ertification omply to E E declaration Nominal X-Section [mm 2 ] Stud olt Size Part G M6 M6-2L 7TA302460R0000 ie code ie selection ompression Tooling A imensions H Ps per box H-K light H-K 400 [mm] [mm] [mm] [mm] [mm] [mm] [mm] -K light -K 400 T-K light T-K ,5 6TON085M 1585M M8 M8-2L 7TA302460R M8 35M8-2L 7TA302460R M 35M-2L 7TA302460R TON11M 15511M M M-2L 7TA302470R M12 M12-2L 7TA302470R TON12M 15512M M 70M-2L 7TA302470R M12 70M12-2L 7TA302470R ,5 6TON145M M M 95M-2L 7TA302470R M12 95M12-2L 7TA302470R TON15M 15515M M 120M-2L 7TA302470R M12 120M12-2L 7TA302470R TON18M 15518M M 1M-2L 7TA302480R M12 1M12-2L 7TA302480R TON21M 15521M M M12 185M-2L 185M12-2L 7TA302480R0002 7TA302480R TON23M 15523M M 240M-2L 7TA302480R M12 240M12-2L 7TA302480R M M 300M-2L 7TA302480R M12 300M12-2L 7TA302480R M M12 400M12-2L 7TA302480R M A ompression lugs solutions 23
24 Spec-Kon lugs opper / Straight Narrow Tongue one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for Switchers and reakers with reduced space terminal blocks. rom 6 to 300 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E A Straight Narrow Palm - two hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work Material opper. omply to EN13600 Surface ertification Tin plated omply to E E declaration Nominal X-Section [mm 2 ] Stud olt Size Part G ie selection imensions Ps ie code ompression Tooling A per box H-K light H-K 400 [mm] [mm] [mm] [mm] [mm] [mm] -K light -K 400 T-K light T-K TON06M M5 6M5-NP 7TA302490R0000 M6 6M6-NP 7TA302490R M5 M5-NP 7TA302490R TON07M 157M 4.5 M6 M6-NP 7TA302490R M5 16M5-NP 7TA302490R ,5 6TON075M 1575M 6.0 M6 16M6-NP 7TA302490R M6 M6-NP 7TA302490R ,5 6TON085M 1585M 7.3 M8 M8-NP 7TA302490R M6 35M6-NP 7TA302490R TON11M 15511M 8.9 M8 35M8-NP 7TA302490R M6 M6-NP 7TA3020R M8 M8-NP 7TA3020R TON12M 15512M M M-NP 7TA3020R M6 70M6-NP 7TA3020R M8 70M8-NP 7TA3020R ,5 6TON145M M M 70M-NP 7TA3020R M8 95M8-NP 7TA3020R M 95M-NP 7TA3020R TON15M 15515M M12 95M12-NP 7TA3020R ompression lugs solutions A
25 Spec-Kon lugs opper / Straight Narrow Tongue one hole type 2 5 Technical nformation Application opper Tin plated Metric ompression Lug for Switchers and reakers with reduced space terminal blocks. rom 6 to 300 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E A Straight Narrow Palm - two hole lug with die code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work Material opper. omply to EN13600 Surface Tin plated ertification omply to E E declaration Nominal X-Section [mm 2 ] Stud olt Size Part G ie selection imensions Ps ie code ompression Tooling A per box H-K light H-K 400 [mm] [mm] [mm] [mm] [mm] [mm] -K light -K 400 T-K light T-K TON18M 15518M 15.2 M8 120M8-NP 7TA3020R0009 M 120M-NP 7TA3020R M12 120M12-NP 7TA3020R M8 1M8-NP 7TA30R M 1M-NP 7TA30R TON21M 15521M M12 1M12-NP 7TA30R M8 185M8-NP 7TA30R M 185M-NP 7TA30R TON23M 15523M M12 185M12-NP 7TA30R M 240M-NP 7TA30R M12 240M12-NP 7TA30R M M16 240M16-NP 7TA30R M 300M-NP 7TA30R M12 300M12-NP 7TA30R M M16 300M16-NP 7TA30R A ompression lugs solutions
26 Spec-Kon lugs opper / utt splices 2 5 Technical nformation Application opper Tin plated Metric ompression utt Splices for power cables for rated voltage up to 36kV. rom 6 to 400 mm 2 Specially designed to accommodate both stranded (class 2) and flexible (class 5) power cables according to E ie code making to assist installation work and inspection Hole inspection to ease installation control hamfer barrel to assist installation work Material Surface ertification opper. omply to EN13600 Tin plated omply to E E declaration A Nominal X-Section [mm 2 ] Part G ie selection imensions Ps per box ie code ompression Tooling A H-K light H-K 400 [mm] [mm] -K light -K 400 T-K light T-K S 7TA3020R TON06M S 7TA3020R TON07M 157M S 7TA3020R TON075M 1575M S 7TA3020R0003 8,5 6TON085M 1585M S 7TA3020R TON11M 15511M S 7TA3030R TON12M 15512M S 7TA3030R ,5 6TON145M M S 7TA3030R TON15M 15515M S 7TA3030R TON18M 15518M S 7TA3040R TON21M 15521M S 7TA3040R TON23M 15523M S 7TA3040R M S 7TA3040R M S 7TA3040R M ompression lugs solutions A
27 lackburn lugs eaturing olor-keyed system Quick guide AWG copper lugs & splices K AWG Type Standard barrel Long barrel Wire sizes # 14 AWG #8 AWG #6 AWG #4 AWG #3 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 2kcmil 300kcmil 3kcmil 400kcmil 0kcmil 600kcmil 700kcmil 7kcmil 800kcmil 900kcmil 00kcmil Straight x x x x x x x x x x x x x x x x x x x x x x 45 x x x x x x x x x x x x x x x x x x x x x One hole 90 x x x x x x x x x x x x x x x x x x x x x Narrow tongue straight x x x x x x x x x x x x x x x x x x Narrow tongue 45 x x x x x x x x x x x x x x x x x x Straight x x x x x x x x x x x x x x x x x x x x x x 45 x x x x x x x x x x x x x x x x x x x x x Two holes 90 x x x x x x x x x x x x x x x x x x x Narrow tongue straight x x x x x x x x x x x x x x x x x x x utt splice x x x x x x x x x x x x x x x x x x x x or other tools compatibility, please contact your A local contact or check our website for your local contact number A ompression lugs solutions 27
28 lackburn lugs eaturing olor-keyed system Quick guide AWG aluminium lugs & splices K AWG Type Standard barrel Wire sizes # 14 AWG #8 AWG #6 AWG #4 AWG #3 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 2kcmi 300kcmi 3kcmi 400kcmi 0kcmi 600kcmi 700kcmi 7kcmi 800kcmi 900kcmi 00kcmi Straight x x x x x x x x x x x x x x x x x x One hole Narrow Tongue Straight x x x x x x x x x x x x x x x x Two holes Straight x x x x x x x x x x x x x x x utt splice x x x x x x x x x x x x x x x x x x x x x x Quick guide AWG cast copper lugs & splices Type Standard barrel Wire sizes # 14 AWG #8 AWG #6 AWG #4 AWG #3 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 2kcmi 300kcmi 3kcmi 400kcmi 0kcmi 600kcmi 700kcmi 7kcmi 800kcmi 900kcmi 00kcmi One hole Straight x x x x x x x x x x x x x x x x x x Two holes Straight x x x x x x x x x x x x x x x x x x x x x x utt splice x x x x x x x x x x x x x x x x x or other tools compatibility, please contact your A local contact or check our website for your local contact number 28 ompression lugs solutions A
5.2. Overview. The better method to install solderless compression connectors on power cable
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