picomax The Pluggable Connection System

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1 picomax The Pluggable Connection System

2 TECHNOLOGY THIS SPECIALIZED CAN T MEET ALL REQUIREMENTS. YES IT CAN.

3 CONTENTS picomax Pin spacing: 3. mm/0.138 in;.0 mm/0.197 in; 7. mm/0.29 in Versatile Pluggable Connectors for a Wide Range of Applications System Description 2 8 Handling Series Series Series Standard Female Connectors Male Headers with Solder Pins Standard Male Connectors Female Headers with Solder Pins 24 2 Panel Feedthrough Male Connectors Standard Female Connectors Male Headers with Solder Pins Standard Male Connectors Female Headers with Solder Pins Panel Feedthrough Male Connectors Standard Female Connectors 42 4 Male Headers with Solder Pins Standard Male Connectors 0 1 Female Headers with Solder Pins picomax ecom Pin spacing: 3. mm/0.138 in;.0 mm/0.197 in; 7. mm/0.29 in The Easiest Way to Make PCBs Pluggable Description and Handling Series Series Series Standard Pluggable Female Headers for Direct Soldering to PCB 8 9 Standard Pluggable Female Headers for Direct Soldering to PCB Standard Pluggable Female Headers for Direct Soldering to PCB Accessories Technical Section Index of Item Numbers WAGO Offices 80 83

4 2 picomax The Pluggable Connection System PACKED WITH INNOVATION, picomax SHOULD BE MUCH BIGGER. BUT IT ISN T. The picomax pluggable connection system has an innovative, highly compact design: Reduces space by up to 30% Minimal space requirements when mated The female connector is fully shrouded by the male header s housing. The picomax design yields extremely short female connectors. Male headers are equipped with an integrated locking latch. The very short contact bridge separates the termination unit from the header pin. This extremely short current path minimizes contact resistance. picomax is the only pluggable connection system that makes double use of the contact force of a single stainless steel spring (CrNi): For clamping the conductor and connecting the header pin. The combination of our special design, the innovative Spring Pressure Connection Technology and new insulation material guarantees absolute contact reliability even at high temperatures.

5 3 COMPACT Gripping plate with sliding connector release Female locking latch Electrolytic copper (E-Cu), tin-plated contact bridge Male locking latch Push-button Test port High-alloy, stainless steel (CrNi) clamping spring VIBRATION-PROOF INTUITIVE UNIVERSAL Original size: 3. mm pin spacing EFFICIENT Pages 4 63 Straight or angled, E-Cu, tinplated solder pins for both wave and THR soldering Protected by patent No. EP180418A2

6 4 picomax The Pluggable Connection System VIBRATION-PROOF UP TO 20 g. NO PLUGGABLE CONNECTOR CAN BE SO SAFE. YES IT CAN. The picomax pluggable connection system has an innovative, extremely vibration-proof design: The protruding locking latch of the male header interlocks with the locking latch of the female connector, for a secure connection. This allows the female connector to be automatically locked in place, while being almost fully shrouded by the male header. The clamping point of the terminated conductor and the contact point of the inserted header pin are virtually opposite each other. This unique configuration provides uniform mass distribution, making picomax connectors ideal for vibration-prone applications. Essentially, the contact force between conductor, contact bridge and header pin is automatically adjusted. This also allows picomax wire-to-board connections to achieve high contact reliability when subjected to vibrations of up to 20 g based on IEC Mass concentration of conductor, contact bridge and header pin within the pin housing turns picomax into the new standard for vibration-proof pluggable connector systems.

7 Male locking latch Female locking latch Contact bridge VIBRATION-PROOF E-Cu, tin-plated header pin EFFICIENT Pages 4 63 INTUITIVE UNIVERSAL COMPACT Protected by patent No. EP180418A2

8 6 picomax The Pluggable Connection System WITH SO MANY COMBINATION POSSIBILITIES, picomax MUST BE DIFFICULT TO USE. BUT IT ISN T. The picomax pluggable connection system is intuitive and easy to use worldwide: Fast conductor termination Push-in termination of solid or ferruled conductors Easy push-button actuation Integrated locking latches Prevent accidental disconnection of male header and female connector Easy disconnection Using convenient unlocking tool for applications without gripping plate Via easy-to-use sliding connector release on gripping plate Efficient testing Via test port, parallel to conductor entry Even when mated Assembling connectors without losing any poles Within a male header s housing Easy panel feedthrough connections E.g., for extensions with plug-in option on both sides

9 7 Integrated push-button Test port, parallel to conductor entry Gripping plate with sliding connector release for fast and tool-free disconnection Integrated locking latch EFFICIENT Pages 4 63 UNIVERSAL VIBRATION-PROOF INTUITIVE COMPACT Protected by patent No. EP180418A2

10 8 picomax The Pluggable Connection System Wire-to-Wire Panel Feedthrough Connections Wire-to-Board Board-to-Wire picomax ecom

11 picomax Pluggable Connectors Combination Overview for Male and Female Connectors/Headers Pin Spacing: 3. mm/0.138 in;.0 mm/0.197 in; 7. mm/0.29 in 9 Header with straight solder pins Male Connectors/Headers Header with angled solder pins Standard connector and integrated release lever Panel feedthrough connector Outside Female Connectors/ Headers Standard connector and gripping plate with sliding connector release Standard connector and gripping plate Outside Outside Inside (unlocked) Inside Inside COMPACT VIBRATION-PROOF Standard connector Outside Inside INTUITIVE Header with straight solder pins Outside Inside UNIVERSAL Header with angled solder pins Outside Inside EFFICIENT Pages 4 63 Disconnection: Open locking latches via unlocking tool.

12 10 picomax The Pluggable Connection System Touch-Proof PCB Output: Board-to-Wire Touch-proof female header on PCB Locking latch with release lever Male connector with CAGE CLAMP S Wire-to-Wire Flying Lead Locking latch with release lever Optional gripping plate Male connector with CAGE CLAMP S Female connector with CAGE CLAMP S

13 11 Wire-to-Board Panel Feedthrough Panel feedthrough male connector with fixing flanges Female connector with CAGE CLAMP S Touch-proof PCB output Wire-to-Wire Panel Feedthrough Female connector with CAGE CLAMP S Gripping plate with sliding connector release Female connector with CAGE CLAMP S Panel feedthrough male connector with fixing flanges

14 12 Handling picomax Pin Spacing: 3. mm/0.138 in;.0 mm/0.197 in; 7. mm/0.29 in Inserting fine-stranded conductor into unmated female connector via push-button. Inserting fine-stranded conductor into mated female connector via push-button. Inserting solid and ferruled conductors via push-in termination. The locking latch of the male header interlocks with the locking latch of the female connector, for a secure connection. > Easy-to-identify PCB inputs and outputs. Wire-to-wire flying leads Male connectors with snap-in mounting feet for panel mounting. CAGE CLAMP S clamps the following copper conductors: solid Male connector with snap-in mounting feet on mounting adapter for DIN 3 rail. stranded Pole marking via factory direct printing. fine-stranded, also with tinned single strands

15 ! 13 > 2 1 > Male header mated to a female connector with gripping plate and sliding connector release. Disconnecting female connector via sliding connector release. 1 Push down sliding connector release (gripping plate) to open the locking latch. 2 Pull out female connector from male header. Disconnecting female connector via unlocking tool. Plug unlocking tool into the male locking latch. Push down sliding connector release (gripping plate) to open locking latches easily and reliably. _> Insert unlocking tool until it hits backstop. Wedge opens locking latches. Pull on both unlocking tool and conductors to remove female connector from male header. Coding a female connector (via coding key carrier and two keys for female connector, see symbol). Coding a male header (via coding key carrier and two keys for male header, see symbol). Unlocking tool may be suspended on wire harness for storage. fine-stranded, tip-bonded fine-stranded, with ferrule (gastight crimped)

16 14 Standard Female Connectors picomax 3. Universal connection for all conductor types Simple, push-in termination of solid and ferruled conductors Ability to wire while mated or unmated Testing port parallel to conductor entry tip contact Integrated locking latches prevent accidental disconnection Technical data: Pin Spacing 3. mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 160 V 160 V 320 V Rated surge voltage 2. kv 2. kv 2. kv Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Derating Curve female connector with male header Pin spacing: 3. mm / Conductor size: 1. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A Conductor data: Connection technology CAGE CLAMP S Conductor size: solid mm 2 Conductor size: fine-stranded mm 2 Conductor size: fine-stranded mm 2 (with insulated ferrule) Conductor size: fine-stranded mm 2 (with uninsulated ferrule) AWG : THHN, THWN Strip length 8 9 mm / in Ambient operating temperature in C 2-, 6-, 12-pole Conductor rated current For additional derating curves, see page 71. Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (E Cu ) Contact plating tin-plated Accessories for picomax : Page: Operating tools 64 Direct printing 68 Gripping plates 6 Coding pins 66 Test pin 64 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

17 Standard Female Connectors picomax 3.! 1 With gripping plate and sliding connector release Pin spacing: 3. mm / in mm 2 AWG V/2. kv/2 10 A Types of assembly with male headers/connectors 3. < L > 3, 1,7 > < > 1,1 < 9,> < 10,3> < 14 > < 13 > < 1,1 Header with straight solder pins < ØC > > E < A B L = pole no. x pin spacing < D > Header with angled solder pins Male header mated to a female connector with gripping plate and sliding connector release. Pole No. Item No. Pack. Unit Female connector with gripping plate and sliding connector release, light gray / / / / / / / / Standard connector Push down sliding connector release (gripping plate) to open the locking latch. Gripping plate dimensions (in mm): Pole No. A B C D E Panel feedthrough connector Outside Inside Pull out female connector with gripping plate from male header.

18 16 Standard Female Connectors picomax 3.! With gripping plate Pin spacing: 3. mm / in mm 2 AWG V/2. kv/2 10 A Types of assembly with male headers/connectors < L < ØC > > < 3, > 1,7 < < > > E < A B L = pole no. x pin spacing < 10,3> < 9,> > < 1,1 < 14 > < 13 > < D > Header with straight solder pins Header with angled solder pins Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header s locking latch. Pole No. Item No. Pack. Unit Female connector with gripping plate, light gray Product Accessories Page Standard connector Insert unlocking tool until it hits backstop. Wedge opens locking latch. Unlocking tool ( ) 64 Gripping plate dimensions (in mm): Pole No. A B C D E Panel feedthrough connector Outside Inside Disconnection: Open locking latches via unlocking tool. Pull on both unlocking tool and conductors to remove female connector from male header.

19 Standard Female Connectors picomax 3.! 17 Pin spacing: 3. mm / in mm 2 AWG V/2. kv/2 10 A Types of assembly with male headers/connectors 3. < L > 3, 1,7 > < < 9, > < 14 > < 13 > 1,1 > < < 10,3 > > 1,1 Header with straight solder pins L = pole no. x pin spacing Header with angled solder pins Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header s locking latch. Pole No. Item No. Pack. Unit Female connector, light gray Product Accessories Page Standard connector Insert unlocking tool until it hits backstop. Wedge opens locking latch. Unlocking tool ( ) 64 Panel feedthrough connector Outside Inside Disconnection: Open locking latches via unlocking tool. Pull on both unlocking tool and conductors to remove female connector from male header.

20 18 Male Headers with Solder Pins picomax 3. Horizontal or vertical PCB mounting via straight or angled solder pins Assembly of female connectors without loss of poles, allowing different functions to be divided within one male header Coding pins inserted into the header interface prevent mismating, allowing subsequent coding in panel feedthrough applications Female connector is almost fully shrouded by the male header, providing vibration-resistance up to 20 g* Technical data: Pin Spacing 3. mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 160 V 160 V 320 V Rated surge voltage 2. kv 2. kv 2. kv Nominal current 10 A 10 A 10 A Approvals per UL/CSA** Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Solder pin data for THT (wave soldering): Solder pin: length/width Solder pin: drilled hole diameter 3.6 mm / 1.0 mm Ø mm Solder pin data for THR***(reflow soldering): Solder pin: length/width 2.4 mm / 1.0 mm Ø Solder pin: metal-plated hole mm Ø Derating Curve female connector with male header Pin spacing: 3. mm / Conductor size: 1. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A Ambient operating temperature in C 2-, 6-, 12-pole Conductor rated current For additional derating curves, see page 71. Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Contact material Electrolytic copper (E Cu ) Contact plating tin-plated Accessories for picomax : Page: Coding pins 66 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. For THR soldering, see page *Testing based on IEC **UL/CSA approval pending ***For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11

21 Male Headers with Solder Pins picomax With straight solder pins Pin spacing: 3. mm / in With angled solder pins Pin spacing: 3. mm / in Types of assembly with female connectors 160 V/2. kv/2 10 A 160 V/2. kv/2 10 A 3. > A < 17, > < L > > 3, < 2,7 3,0 > < 12,4 > < 13,4 > < 1, > < 16, > 2,7 > < L > 3, < < 3,0 > A < 13,4 > < 1, > < 17, > < 12,4 > 0,8 > 12,6min 14,7max < 16, > Standard connector and gripping plate with sliding connector release Standard connector and gripping plate L = (pole no. x pin spacing) + 2 mm A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin) Pole No. Item No. Pack. Unit Male header with straight solder pins, light gray Pole No. Item No. Pack. Unit Male header with angled solder pins, light gray Standard connector Item no. suffix for colored THR version: light gray / Ordering example: THR male header with straight solder pins, THR male headers with solder pins in tape-and-reel 3. mm pin spacing, 8-pole, light gray: packaging available upon request / Disconnection: Open locking latches via unlocking tool.

22 20 Male Headers with Solder Pins and Fixing Flanges picomax 3. With straight solder pins and fixing flanges Pin spacing: 3. mm / in With angled solder pins and fixing flanges Pin spacing: 3. mm / in Types of assembly with female connectors 160 V/2. kv/2 10 A 160 V/2. kv/2 10 A 2,6 > < 3,8 > 2,6 > < 3, < < L 1 > < L > 6 < < < L > 3, 2,7 > < L 2 2,1 < 6 > > 7 < 12,4 > < > A < 17, > L = (pole no. x pin spacing) + 2 mm L 1 = (pole no. x pin spacing) mm L 2 = (pole no. x pin spacing) mm A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin) > <_ 3 < 13,4 > <_ 1, _> <_ 16, _> > > < < 2,6 > < 2,6 2,1 < > 3, > 2,7 < 3, < L 2 > > < 3,8 < L 1 > < > 7 < ( 12,4 ) _> A 6 > <_ ( 13,4 ) < 1, > < 17, > 0,8 12,6 > < 14,7> < 16,> Standard connector and gripping plate with sliding connector release Standard connector and gripping plate Pole No. Item No. Pack. Unit Male header with straight solder pins and fixing flanges, light gray Pole No. Item No. Pack. Unit Male header with angled solder pins and fixing flanges, light gray Standard connector / / / / / / / / Item no. suffix for colored THR version: light gray / Ordering example: THR male header with straight solder pins THR male headers with solder pins in tape-and-reel and fixing flanges, 3. mm pin spacing, packaging available upon request -pole, light gray: / Disconnection: Open locking latches via unlocking tool.

23 21 3.

24 22 Standard Male Connectors picomax 3. Universal connection for all conductor types Simple, push-in termination of solid and ferruled conductors Easy-to-use design does not require specialty tools Testing port parallel to conductor entry tip contact For wire-to-wire and board-to-wire connections Integrated release lever Also available with gripping plates Technical data: Pin Spacing 3. mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 160 V 160 V 320 V Rated surge voltage 2. kv 2. kv 2. kv Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Conductor data: Connection technology CAGE CLAMP S Conductor size: solid mm 2 Conductor size: fine-stranded mm 2 Conductor size: fine-stranded mm 2 (with insulated ferrule) Conductor size: fine-stranded mm 2 (with uninsulated ferrule) AWG : THHN, THWN Strip length 8 9 mm / in Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (E Cu ) Contact plating tin-plated Derating Curve female connector with / male connector Pin spacing: 3. mm / Conductor size: 1. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A , 6-pole Accessories for picomax : Ambient operating temperature in C For additional derating curves, see page 71. Conductor rated current Page: Operating tools 64 Direct printing 68 Gripping plates 6 Coding pins 66 Test pin 64 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

25 Standard Male Connectors picomax 3.! 23 Pin spacing: 3. mm / in With gripping plate Pin spacing: 3. mm / in With snap-in mounting feet Pin spacing: 3. mm / in mm 2 AWG mm 2 AWG mm 2 AWG V/2. kv/2 10 A 160 V/2. kv/2 10 A 160 V/2. kv/2 10 A 3. ( 9 )( R) > 3, < 2,7 < L > 2 ( 11,6 ) < > 2,1 < 2,9 < 1,9 > > 3,1 < > ( 9 )( R) 3, > < 2,7 < L > > > 2,1 3,1 < 2,9 > 11,6 2 ( ) < ( 9 )( R) ( 11,6 ) 2 < > 3,3 < >4,< > 2,1 > 7 3, 7 < > < 2,7 < < 13, > < 28 > < L > < 1,9 > < D > > ØC < > E < 3,1 < < 1,9 > 2 <_ > Ø1,4 > < 3, > < L = (pole no. x pin spacing) + 2 mm Even pole number R = (L 9 mm) : 2 Odd pole number R = (L 12. mm) : 2 Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Male connector, light gray Male connector with gripping plate, light gray Male connector with snap-in mounting feet, for mm plate thickness, light gray / / / / / / / / / / / / Product Accessories Mounting adapter for DIN 3 rail, 3 or more poles ( ) Page 66 Gripping plate dimensions (in mm): Pole No. A B C D E Drilled hole pattern for panel mounting Ø3, +0,1 < > < Ø3, +0,1 Ø1, +0,1 > < > 3, < 2-pole > ( 7 )( 7 ) 3 or more poles Standard male connectors can be combined with any female connectors/headers.

26 24 Female Headers with Solder Pins picomax 3. Horizontal or vertical PCB mounting via straight or angled solder pins Touch-proof PCB outputs Easy-to-identify PCB inputs and outputs Coding pins available Technical data: Pin Spacing 3. mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 160 V 160 V 320 V Rated surge voltage 2. kv 2. kv 2. kv Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Solder pin data for THT (wave soldering): Solder pin: length/width Solder pin: drilled hole diameter 3.6 mm / 0.4 x 0.9 mm mm Solder pin data for THR** (reflow soldering): Solder pin: length/width 2.4 mm / 0.4 x 0.9 mm Solder pin: metal-plated hole mm Ø Derating Curve female header with / male connector Pin spacing: 3. mm / Conductor size: 1. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A pole Ambient operating temperature in C For additional derating curves, see page 71. Conductor rated current Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Contact material Copper alloy Contact plating tin-plated Accessories for picomax : Page: Coding pins 66 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *UL/CSA approval pending **For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11

27 Female Headers with Solder Pins picomax 3. 2 With straight solder pins Pin spacing: 3. mm / in With angled solder pins Pin spacing: 3. mm / in Types of assembly with male connectors 160 V/2. kv/2 10 A 160 V/2. kv/2 10 A 3. > A <_ 13 _> < L > > 3, < 1,7 <10,> 0,4 1,1 > < > < 6 > < 1,7 > < L > < 3, A ( 10, ) <_ 13 _> > < 13,6 > 1,1 > < 2,8 > 10,2 ( ) < 28 > Standard connector Panel feedthrough connector L = pole no. x pin spacing A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin) Outside Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Inside Female header with straight solder pins, light gray Female header with angled solder pins, light gray Item no. suffix for colored THR version: light gray / Ordering example: THR female header with straight solder pins, THR female headers with solder pins in tape-and-reel 3. mm pin spacing, 8-pole, light gray: packaging available upon request /

28 26 Panel Feedthrough Male Connectors with Fixing Flanges picomax 3. Male connectors for screw mounting in device or enclosure panels External plug-in connection to standard female connector via integrated locking latches Internal plug-in connection to female header with solder pins or standard female connector Fixing flanges also suitable for panel mounting Technical data: Pin Spacing 3. mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 160 V 160 V 320 V Rated surge voltage 2. kv 2. kv 2. kv Nominal current 10 A 10 A 10 A Approvals per UL/CSA* Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Derating Curve 2x female connector with / panel feedthrough male connector Pin spacing: 3. mm / Conductor size: 1. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A Ambient operating temperature in C 2-, 6-pole Conductor rated current For additional derating curves, see page 71. Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Contact material Electrolytic copper (E Cu ) Contact plating tin-plated Accessories for picomax : Page: Operating tools 64 Coding pins 66 Test pin 64 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

29 Panel Feedthrough Male Connectors with Fixing Flanges picomax 3.! 27 Pin spacing: 3. mm / in Types of assembly with female connectors/headers Applications 160 V/2. kv/2 10 A Outside Inside 3. 2,2 < 2,6 > 6 < 3, > 7 < > < > < > 3,8 > < L > 6 < > 3, < 2,7 < L2 > < < L 1 > _> < < 16 > 2 2,6 < > L = (pole no. x pin spacing) + 2 mm L 1 = (pole no. x pin spacing) mm L 2 = (pole no. x pin spacing) mm min > L+0,6 ( min 13 > < L 1 > ( 12,4) < < 29 > Ø2,6 < 3,8 > < Standard connector and gripping plate with sliding connector release Outside Standard connector and gripping plate Inside Wire-to-wire panel feedthrough connection Notice: Male connectors shall not be live when disconnected! Pole No. Item No. Pack. Unit Panel feedthrough male connector with fixing flanges, light gray / / / / Outside Standard connector Inside Outside Inside Wire-to-board panel feedthrough connection Header with straight or angled solder pins Outside Inside Disconnection: Open locking latches via unlocking tool.

30 28 Standard Female Connectors picomax.0 Universal connection for all conductor types Simple, push-in termination of solid and ferruled conductors Ability to wire while mated or unmated Testing port parallel to conductor entry tip contact Integrated locking latches prevent accidental disconnection Technical data: Pin Spacing mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 20 V 320 V 630 V Rated surge voltage 4 kv 4 kv 4 kv Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Derating Curve female connector with male header Pin spacing: mm / Conductor size: 2. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A Conductor data: Connection technology CAGE CLAMP S Conductor size: solid mm 2 Conductor size: fine-stranded mm 2 Conductor size: fine-stranded mm 2 (with insulated ferrule) Conductor size: fine-stranded mm 2 (with uninsulated ferrule) AWG : THHN, THWN Strip length 9 10 mm / in Ambient operating temperature in C 2-, 6-, 12-pole Conductor rated current For additional derating curves, see page 72. Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (E Cu ) Contact plating tin-plated Accessories for picomax : Page: Operating tools 64 Direct printing 68 Gripping plates 6 Coding pins 66 Test pin 64 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

31 Standard Female Connectors picomax.0! 29 With gripping plate and sliding connector release Pin spacing: mm / in mm 2 AWG V/4 kv/2 16 A Types of assembly with male headers/connectors < L > Header with straight solder pins _> 2, < 1,1 > < 12,3 > < 11,> <_ 16,2 _> <_ 14 _> _>.0 < < 1,4 < ØC > > E < L = pole no. x pin spacing D < Header with angled solder pins Male header mated to a female connector with gripping plate and sliding connector release. Pole No. Item No. Pack. Unit Female connector with gripping plate and sliding connector release, light gray / / / / / / / / Standard connector Push down sliding connector release (gripping plate) to open the locking latch. Gripping plate dimensions (in mm): Pole No. A B C D E Panel feedthrough connector Outside Inside Pull out female connector with gripping plate from male header.

32 30 Standard Female Connectors picomax.0! With gripping plate Pin spacing: mm / in mm 2 AWG V/4 kv/2 16 A Types of assembly with male headers/connectors < L > < 12,3 > Header with straight solder pins _> 2, < > 1,1 < 16,2 _> <_ 14 _> < > < 1,4 < ØC > > E < L = pole no. x pin spacing D < Header with angled solder pins Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header s locking latch. Pole No. Item No. Pack. Unit Female connector with gripping plate, light gray Product Accessories Page Standard connector Insert unlocking tool until it hits backstop. Wedge opens locking latch. Unlocking tool ( ) 64 Gripping plate dimensions (in mm): Pole No. A B C D E Panel feedthrough connector Outside Inside Disconnection: Open locking latches via unlocking tool. Pull on both unlocking tool and conductors to remove female connector from male header.

33 Standard Female Connectors picomax.0! 31 Pin spacing mm / in mm 2 AWG V/4 kv/2 16 A Types of assembly with male headers/connectors < L > 2, _> < < 16,2 > <_ 14 _> < 1,4 > 1,1 < 12,3 > Header with straight solder pins.0 L = pole no. x pin spacing Header with angled solder pins Disconnecting female connector via unlocking tool. Plug unlocking tool into the male header s locking latch. Pole No. Item No. Pack. Unit Female connector, light gray Product Accessories Page Standard connector Insert unlocking tool until it hits backstop. Wedge opens locking latch. Unlocking tool ( ) 64 Panel feedthrough connector Outside Inside Disconnection: Open locking latches via unlocking tool. Pull on both unlocking tool and conductors to remove female connector from male header.

34 32 Male Headers with Solder Pins picomax.0 Horizontal or vertical PCB mounting via straight or angled solder pins Assembly of female connectors without loss of poles, allowing different functions to be divided within one male header Coding pins inserted into the header interface prevent mismating, allowing subsequent coding in panel feedthrough applications Female connector is almost fully shrouded by the male header, providing vibration-resistance up to 20 g* Technical data: Pin Spacing mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 20 V 320 V 630 V Rated surge voltage 4 kv 4 kv 4 kv Nominal current 16 A 16 A 16 A Approvals per UL/CSA** Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Solder pin data for THT (wave soldering): Solder pin: length/width Solder pin: drilled hole diameter 3.6 mm / 1.4 mm Ø +0.1 mm 1.6 Solder pin data for THR** (reflow soldering): Solder pin: length/width 2.4 mm / 1.4 mm Ø Solder pin: metal-plated hole mm Ø Derating Curve female connector with male header Pin spacing: mm / Conductor size: 2. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A Ambient operating temperature in C 2-, 6-, 12-pole Conductor rated current For additional derating curves, see page 72. Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Contact material Electrolytic copper (E Cu ) Contact plating tin-plated Accessories for picomax : Page: Coding pins 66 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *Testing based on IEC **UL/CSA approval pending ***For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11

35 Male Headers with Solder Pins picomax.0 33 With straight solder pins Pin spacing: mm / in With angled solder pins Pin spacing: mm / in Types of assembly with female connectors 320 V/4 kv/2 16 A 320 V/4 kv/2 16 A < L > _> 3,6< > A < 19, > 3,3 > <_ 14,4 _> <_ 1,4 _> < 17,9 > < 18,6 > 3,6 > < L > <_ < 3,3 <_ 14,4 _> > A <_ 1,4 _> < 17,9 > 1,2 14,2min > < 16,7max > < 18,6 > < 19, > Standard connector and gripping plate with sliding connector release Standard connector and gripping plate.0 L = (pole no. x pin spacing) mm A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin) Pole No. Item No. Pack. Unit Male header with straight solder pins, light gray Pole No. Item No. Pack. Unit Male header with angled solder pins, light gray Standard connector Item no. suffix for colored THR version: light gray / Ordering example: THR male header with straight solder pins, THR male headers with solder pins in tape-and-reel mm pin spacing, 8-pole, light gray: packaging available upon request / Disconnection: Open locking latches via unlocking tool.

36 34 Male Headers with Solder Pins and Fixing Flanges picomax.0 With straight solder pins and fixing flanges Pin spacing: mm / in With angled solder pins and fixing flanges Pin spacing: mm / in Types of assembly with female connectors 320 V/4 kv/2 16 A 320 V/4 kv/2 16 A < L 1 > > < 2,6 2,1 >3,8< < L > 6 < < 3,6 _> < > 3, < L 2 > > 7 > 6 < < 14,4 > 2,6 > < < > A < 19, > > < 3,4 <_ 13,6 _> < 16,1 > < 16,8 > < > 3, 2,1 > > < < 2,6 < L > 6 < > 3,6 <_ < L 2 > > < 3,8 < L 1 > ( > ( 14,4 < 7 < 2,6 > _> A ) > <_ < 1,4 > <_ 17,9 _> <_ 19, _> 6 1,2 14,2 > < 16,7> <_ 18,6_> Standard connector and gripping plate with sliding connector release Standard connector and gripping plate L = (pole no. x pin spacing) mm L 1 = (pole no. x pin spacing) + 8 mm L 2 = (pole no. x pin spacing) + 7 mm A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin) Pole No. Item No. Pack. Unit Male header with straight solder pins and fixing flanges, light gray Pole No. Item No. Pack. Unit Male header with angled solder pins and fixing flanges, light gray Standard connector / / / / / / / / Item no. suffix for colored THR version: light gray / Ordering example: THR male header with straight solder pins THR male headers with solder pins in tape-and-reel and fixing flanges, mm pin spacing, packaging available upon request -pole, light gray: / Disconnection: Open locking latches via unlocking tool.

37 3.0

38 36 Standard Male Connectors picomax.0 Universal connection for all conductor types Simple, push-in termination of solid and ferruled conductors Easy-to-use design does not require specialty tools Testing port parallel to conductor entry tip contact For wire-to-wire and board-to-wire connections Integrated release lever Also available with gripping plates Technical data: Pin Spacing mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 20 V 320 V 630 V Rated surge voltage 4 kv 4 kv 4 kv Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Conductor data: Connection technology CAGE CLAMP S Conductor size: solid mm 2 Conductor size: fine-stranded mm 2 Conductor size: fine-stranded mm 2 (with insulated ferrule) Conductor size: fine-stranded mm 2 (with uninsulated ferrule) AWG : THHN, THWN Strip length 9 10 mm / in Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (E Cu ) Contact plating tin-plated Derating Curve female header with / male connector Pin spacing: mm / Conductor size: 2. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A Ambient operating temperature in C 6-pole Conductor rated current For additional derating curves, see page 72. Accessories for picomax : Page: Gripping plates 6 Coding pins 66 Test pin 64 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

39 Standard Male Connectors picomax.0! 37 Pin spacing: mm / in With gripping plate Pin spacing: mm / in With snap-in mounting feet Pin spacing: mm / in mm 2 AWG mm 2 AWG mm 2 AWG V/4 kv/2 16 A 320 V/4 kv/2 16 A 320 V/4 kv/2 16 A ( 12 )( R ) _> < 3,6 < L > 2,1 ( 13,6 ) < > 2, < 30 < 18,2 > 3,2 > < > < D > ØC < > ( 12 )( R ) _> < 3,6 < L > > E < > 2, < 30 > 3,2 > < 2,1 ( 13,6 ) < < 18,2 > ( 12 )( R ) 1,7 > 2,1 _> < < 3,3 > 2, > 10 < > 3,6 > < < < 1,9 > < L > < 32,6 > < >4, < < 18,2 >.0 L = (pole no. x pin spacing) mm Even pole number R = (L 12 mm) : 2 Odd pole number R = (L 17 mm) : 2 Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Male connector, light gray Male connector with gripping plate, light gray Male connector with snap-in mounting feet, for mm plate thickness, light gray / / / / / / / / / / / / / / / Product Accessories Mounting adapter for DIN 3 rail, 3 or more poles ( ) Page 66 Gripping plate dimensions (in mm): Pole No. A B C D E Drilled hole pattern for panel mounting > < Ø3, +0,1 < > Ø3, +0,1 < > 2-pole 3 or more poles ( 10 )( 10 ) Standard male connectors can be combined with any female connectors/headers.

40 38 Female Headers with Solder Pins picomax.0 Horizontal or vertical PCB mounting via straight or angled solder pins Touch-proof PCB outputs Easy-to-identify PCB inputs and outputs Coding pins available Technical data: Pin Spacing mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 20 V 320 V 630 V Rated surge voltage 4 kv 4 kv 4 kv Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Solder pin data for THT (wave soldering): Solder pin: length/width Solder pin: drilled hole diameter 3.6 mm / 0.4 x 1.3 mm +0.1 mm 1. Solder pin data for THR** (reflow soldering): Solder pin: length/width 2.4 mm / 0.4 x 1.3 mm Solder pin: metal-plated hole mm Ø Derating Curve female header with / male connector Pin spacing: mm / Conductor size: 2. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A Ambient operating temperature in C 2-, 6-pole Conductor rated current For additional derating curves, see page 72. Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Contact material Copper alloy Contact plating tin-plated Accessories for picomax : Page: Coding pins 66 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *UL/CSA approval pending **For THR soldering, see page 69 For more technical information, see Full Line Catalog, Volume 2, Section 11

41 Female Headers with Solder Pins picomax.0 39 With straight solder pins Pin spacing: mm / in With angled solder pins Pin spacing: mm / in Types of assembly with male connectors 320 V/4 kv/2 16 A 320 V/4 kv/2 16 A < 12, > > A <_ 1,4 _> < L > _> < 2, 0,4 1,1 > < > < 7,3 > < < L > 2, > < > A < 12, > <_ 1,4 _> <_ 1,7 _> 1,1 > < > 3,8 11,6 ( ) Standard connector.0 < 32,6 > Panel feedthrough connector L = pole no. x pin spacing A = 3.6 mm (THT solder pin) A = 2.4 mm (THR solder pin) Outside Pole No. Item No. Pack. Unit Pole No. Item No. Pack. Unit Inside Female header with straight solder pins, light gray Female header with angled solder pins, light gray Item no. suffix for colored THR version: light gray / Ordering example: THR female header with straight solder pins, THR female headers with solder pins in tape-and-reel mm pin spacing, 8-pole, light gray: packaging available upon request /

42 40 Panel Feedthrough Male Connectors with Fixing Flanges picomax.0 Male connectors for screw mounting in device or enclosure panels External plug-in connection to standard female connector via integrated locking latches Internal plug-in connection to female header with solder pins or standard female connector Fixing flanges also suitable for panel mounting Technical data: Pin Spacing mm in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 20 V 320 V 630 V Rated surge voltage 4 kv 4 kv 4 kv Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Derating Curve 2 x female connector with / panel feedthrough male connector Pin spacing: mm / Conductor size: 2. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A Ambient operating temperature in C 6-pole Conductor rated current For additional derating curves, see page 72. Material data: Material group I Insulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Contact material Electrolytic copper (E Cu ) Contact plating tin-plated Accessories for picomax : Page: Operating tools 64 Coding pins 66 Test pin 64 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

43 Panel Feedthrough Male Connectors with Fixing Flanges picomax.0! 41 Pin spacing: mm / in Types of assembly with female connectors/headers Applications 320 V/4 kv/2 16 A Outside Inside 2,6 < > 6 < > 7 < < > 3, > > 3,8 < > 2,6 < L > 6 < > < 3,6 < L 2 > < < L 1 > 2,6 < > < _> 1,6 <_ 21 _> L = (pole no. x pin spacing) mm L 1 = (pole no. x pin spacing) + 8 mm L 2 = (pole no. x pin spacing) + 7 mm min > L+0,6 > min 1 ( < L 1 > ( 14,4 ) < < Ø2,6 > 3,8 < < 33,4 > Standard connector and gripping plate with sliding connector release Outside Standard connector and gripping plate Inside Wire-to-wire panel feedthrough connection Notice: Male connectors shall not be live when disconnected!.0 Pole No. Item No. Pack. Unit Panel feedthrough male connector with fixing flanges, light gray / / / / / Outside Standard connector Outside Inside Inside Wire-to-board panel feedthrough connection Header with straight or angled solder pins Outside Inside Disconnection: Open locking latches via unlocking tool.

44 42 Standard Female Connectors picomax 7. Universal connection for all conductor types Simple, push-in termination of solid and ferruled conductors Ability to wire while mated or unmated Testing port parallel to conductor entry tip contact Integrated locking latches prevent accidental disconnection Technical data: Pin Spacing 7. mm 0.29 in Ratings per IEC/EN Overvoltage category III III II Pollution degree Rated voltage 400 V 630 V 1000 V Rated surge voltage 6 kv 6 kv 6 kv Nominal current 16 A 16 A 16 A Approvals per UL/CSA* Use group UL 109 B C D Rated voltage Nominal current UL Nominal current CSA Conductor data: Connection technology CAGE CLAMP S Conductor size: solid mm 2 Conductor size: fine-stranded mm 2 Conductor size: fine-stranded mm 2 (with insulated ferrule) Conductor size: fine-stranded mm 2 (with uninsulated ferrule) AWG : THHN, THWN Strip length 9 10 mm / in Derating Curve female connector with male header Pin spacing: 7. mm / Conductor size: 2. mm 2 f-st Based on: EN / Reduction factor: 0.8 Current in A Ambient operating temperature in C 4-pole Conductor rated current For additional derating curves, see page 73. Material data: Material group I Insulation materialinsulation material Glass-fiber-reinforced polyphthalamide (PPA-GF) Flammability rating per UL 94 V0 Lower/Upper limit temperature 60 C / +100 C Clamping spring material Chrome nickel spring steel (CrNi) Contact material Electrolytic copper (E Cu ) Contact plating tin-plated Accessories for picomax : Page: Operating tools 64 Direct printing 68 Gripping plates 6 Coding pins 66 Test pin 64 The picomax pluggable connection system includes connectors without breaking capacity in accordance with DIN EN When used as intended, these connectors shall not be connected/disconnected when live or under load. The circuit design should ensure header pins, which can be touched, are not live when unmated. Approvals are available online at: *UL/CSA approval pending For more technical information, see Full Line Catalog, Volume 2, Section 11

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