FITTINGS A series Aluminium (light weight) compression fittings Ø mm tube size, BSPP and BSPT thread

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1 FITTINS 82 series luminium (light weight) compression fittings Ø mm tube size, SPP and SPT thread 82 series rass compression fittings Ø mm tube size, SPP and SPT thread 83 series luminium (light weight) compression fittings Ø / nominal pipe size, SPP and SPT thread 83 series rass compression fittings Ø / nominal pipe size, SPP and SPT thread 83 series luminium (light weight) compression fittings Ø / nominal pipe size, NPT thread Page 5-02 Page 5-04 Page 5-06 Page 5-08 Page series rass compression fittings Ø / nominal pipe size, NPT thread Fleetfit ommercial vehicle push-in fittings Ø mm tube size, SPP, SPT and Metric threads Fleetfit ommercial vehicle push-in fittings Ø /4... 3/4 tube size, SPT, NPT and Metric threads Pneufit Push-in fittings Ø mm tube size, SP threads Pneufit Push-in fittings Ø /8... /2, Ø mm tube size, SP and NPT threads Page 5-2 Page 5-4 Page 5-8 Page 5-22 Page 5-34 SP & HOS Fittings M5, /8... Page

2 luminium (light weight) compression fittings 82 series Ø mm tube size, SPP and SPT thread For use in areas of vibration an be remade without damage to tube Suitable for use on seam welded as well as seamless tube or pipe Thinner tube can be used; as thin as 0,8 mm wall thickness Lower torque requirement on the tube nut than fittings which bite into the tube Will cope with tube misalignment of ±4 orrosion resistant L2 alloy pproximately 65% lighter than brass or stainless steel fittings N (+302 F) -45 (-49 F) Technical features Medium: ompressed air, water (plus other media suitable for use with materials of construction). Operating pressure: Typically up to 5 bar (28 psi) For applications above 5 bar (28 psi) contact Norgren technical service mbient temperature: ( F) with HNR O -ring (yellow) sizes: 6, 8, 0, 2, 4, 5, 8, 20, 22, 25, 28, 32, 35, 38, 42 mm Thread sizes: /8, /4, 3/8, /2, 3/4,, /2 (SPT and SPP) Tubing: Designed for use with: opper tube to S 287 Stainless steel tube to ISI 304 and ISI 36 Nylon P2 (tube support required) Testing & pprovals: PD 97/23/ Shock & Vibration tested to N 6373 ategory 2 (ogie mounted) Salt Spray tested to ISO , data on request Materials ody & nut: L2 luminium with P20 anodic treatment to H 75 hardness Washer & clampring: rass, white galvinised O -Ring: HNR colour coded yellow Technical data Recommended nut torque settings stop position Ø mm Recommended torque Ø mm Recommended torque 6 20 Nm Nm 8 20 Nm Nm 0 20 Nm Nm 2 25 Nm Nm 4 30 Nm Nm 5 30 Nm Nm 6 35 Nm Nm 8 45 Nm Nm Nm Torque settings based on Railway applications up to 5 bar for use with stainless steel tube ø H Ø H Ø H 6 6,0 22 9,5 8 7,0 25 2,0 0 8, ,5 2 8, ,0 4 8, ,5 5 8, ,5 6 20, ,0 8 9, ,5 20 9,5 The information provided in this table are typical values as dimension H will vary slightly with torque applied to the nut. For fittings without tube stops such as straight connector and bulkheads the above tube insertion depths are also applicable Option selector 82 Thread type Shape dd V = optional FKM high temperature O -ring Thread size/pipe size Pipe size 5-02 For further information

3 luminium (light weight) compression fittings 82 series Ø mm tube size, SPP and SPT thread Method of assembly nsure that the end of the tube is cut square and is free from burrs. 2. Slide the nut (2) onto the pipe () from right to left. Slide the split ring (3) onto the pipe () from right to left keeping the smaller edge towards the nut (2). Slide the washer (4) onto the pipe () from right to left. Slide the O -ring (5) onto the pipe () from right to left. N.. The pipe head must be deburred to ensure the O -ring is not damaged. 3. efore installing the pipe fittings, check that the pipes misalignement is not higher than ± 4 4. Move the pipe head () with all components asembled as shown towards the casing abutment (). In pipe fitings without abutment (), the pipe should be inserted as per the tube stop/abutment position listed below. 5. Move the four components from left to right and screw the nut (2) onto the pipe fitting casing (6). s and connectors 8225 (parallel) Female adaptor (parallel) Straight union (equal) Straight union (unequal) ulkhead union ap 8202 Straight stem connector 825 Straight stem connector (parallel) 8225 lbow adaptors and connectors Tee adaptors and connectors Union elbow (equal) Union elbow (unequal) lbow adaptor lbow adaptor female Union tee (equal) Union tee (unequal) Tee adaptor 8265 Tee adaptor female ccessories Tubing nut 820F4 Split ring 820J Tubing washer 8207 Tubing O -ring 8000K Thread O -ring ISO parallel thread 8000K Please contact Norgren technical service for a full list of part numbers For further information

4 rass compression fittings 82 series Ø mm tube size, SPP and SPT thread For use in areas of vibration Pre-assembled units No special assembly tools or heat required an be remade without damage to tube Suitable for use on seam welded as well as seamless tube or pipe Thinner tube can be used; as thin as 0,8 mm wall thickness Lower torque requirement on the tube nut than fittings which bite into the tube Will cope with tube misalignment of ±4 +50 (+302 F) -45 (-49 F) N 6373 Technical features Medium: ompressed air, water (plus other media suitable for use with materials of construction). Operating pressure: Typically up to 5 bar (28 psi) For applications above 5 bar (28 psi) contact Norgren technical service mbient temperature: ( F) with HNR O -ring (yellow) sizes: 6, 8, 0, 2, 4, 5, 8, 20, 22, 25, 28, 32, 35, 38, 42 mm Thread sizes: /8, /4, 3/8, /2, 3/4,, /2 (SPT and SPP) Tubing: Designed for use with: opper tube to S 287 Stainless steel tube to ISI 304 and ISI 36 Nylon P2 (tube support required) Testing & pprovals: PD 97/23/ Shock & vibration tested to N 6373 ategory 2 (ogie mounted) Materials ody & nut: brass Washer & clampring: brass, white galvinised O -Ring: HNR colour coded yellow Technical data Recommended nut torque settings stop position Ø mm Recommended torque Ø mm Recommended torque 6 20 Nm Nm 8 20 Nm Nm 0 20 Nm Nm 2 25 Nm Nm 4 30 Nm Nm 5 30 Nm Nm 6 35 Nm Nm 8 45 Nm Nm Nm Torque settings based on Railway applications up to 5 bar for use with stainless steel tube ø H Ø H Ø H 6 6,0 22 9,5 8 7,0 25 2,0 0 8, ,5 2 8, ,0 4 8, ,5 5 8, ,5 6 20, ,0 8 9, ,5 20 9,5 The information provided in this table are typical values as dimension H will vary slightly with torque applied to the nut. For fittings without tube stops such as straight connector and bulkheads the above tube insertion depths are also applicable Option selector 82 Thread type Shape dd V = optional FKM high temperature O -ring. Thread size/pipe size Pipe size 5-04 For further information

5 rass compression fittings 82 series Ø mm tube size, SPP and SPT thread Method of assembly nsure that the end of the tube is cut square and is free from burrs. 2. Slide the nut (2) onto the pipe () from right to left. Slide the split ring (3) onto the pipe () from right to left keeping the smaller edge towards the nut (2). Slide the washer (4) onto the pipe () from right to left. Slide the O -ring (5) onto the pipe () from right to left. N.. The pipe head must be deburred to ensure the O -ring is not damaged. 3. efore installing the pipe fittings, check that the pipes misalignement is not higher than ± 4 4. Move the pipe head () with all components asembled as shown towards the casing abutment (). In pipe fitings without abutment (), the pipe should be inserted as per the tube stop/abutment position listed below. 5. Move the four components from left to right and screw the nut (2) onto the pipe fitting casing (6). s and connectors 8225 (parallel) Female adaptor (parallel) Straight union (equal) Straight union (unequal) ulkhead union ap 8202 Straight stem connector 825 Straight stem connector (parallel) 8225 lbow adaptors and connectors Tee adaptors and connectors Union elbow (equal) Union elbow (unequal) lbow adaptor lbow adaptor female Union tee (equal) Union tee (unequal) Tee adaptor 8265 Tee adaptor female ccessories Tubing nut 820F4 Split ring 820J Tubing washer 8207 Tubing O -ring 8000K Thread O -ring ISO parallel thread 8000K support Please contact Norgren technical service for a full list of part numbers For further information

6 luminium (light weight) compression fittings 83 series Ø / nominal pipe size, SPP and SPT thread For use in areas of vibration Pre-assembled units No special assembly tools or heat required an be remade without damage to tube Suitable for use on seam welded as well as seamless tube or pipe Thinner tube can be used; as thin as 0,03 (0,8 mm) wall thickness Lower torque requirement on the tube nut than fittings which bite into the tube Will cope with tube misalignment of ±4 orrosion resistant L2 alloy pproximately 65% lighter than brass or stainless steel fittings N (+302 F) -45 (-49 F) Technical features Medium: ompressed air, water (plus other media suitable for use with materials of construction). Operating pressure: Typically up to 5 bar (28 psi) For applications above 5 bar (28 psi) contact Norgren technical service mbient temperature: ( F) with HNR O -ring (yellow) sizes: /8, /4, 3/8, /2, 3/4,, /4, /2, 2 Thread sizes: /8, /4, 3/8, /2, 3/4,, /2 (SPT and SPP) Tubing: Designed for use with: opper tube to S 287 Nylon P2 (tube support required), stainless steel tube to ISI 304 and ISI 36 Testing & approvals: PD 97/23/ Shock & vibration tested to N 6373 ategory 2 (ogie mounted) Salt spray tested to ISO , data on request Materials ody & Nut: L2 luminium with P20 anodic treatment to H 75 hardness Washer & clampring: brass, white galvinised O -Ring: HNR colour coded yellow Technical data Recommended nut torque settings stop position and tube outside diameter details Nominal pipe size Recommended torque Ø Recommended torque /8 20 Nm 50 Nm /4 30 Nm /4 300 Nm 3/8 40 Nm /2 30 Nm /2 45 Nm Nm 3/4 90 Nm Torque settings based on Railway applications up to 5 bar for use with stainless steel tube ø H Nominal pipe size Pipe Ø Pipe Ø mm H mm /8 0,405 0,3 8 /4 0,540 3,7 8,5 3/8 0,675 7, 20 /2 0,840 2,3 20 3/4,050 26,7 2,5,35 33,4 22,5 /4,660 42,2 27 /2,900 48, ,375 60,3 35 The information provided in this table are typical values as dimension H will vary slightly with torque applied to the nut. For fittings without tube stops such as straight connector and bulkheads the above tube insertion depths are also applicable Option selector 83 Thread type Shape dd 'V' = optional FKM high temperature O -ring. Thread size/pipe size Pipe size 5-06 For further information

7 luminium (light weight) compression fittings 83 series Ø / nominal pipe size, SPP and SPT thread Method of assembly nsure that the end of the tube is cut square and is free from burrs. 2. Slide the nut (2) onto the pipe () from right to left. Slide the split ring (3) onto the pipe () from right to left keeping the smaller edge towards the nut (2). Slide the washer (4) onto the pipe () from right to left. Slide the O -ring (5) onto the pipe () from right to left. N.. The pipe head must be deburred to ensure the O -ring is not damaged. 3. efore installing the pipe fittings, check that the pipes misalignement is not higher than ± 4 4. Move the pipe head () with all components asembled as shown towards the casing abutment (). In pipe fitings without abutment (), the pipe should be inserted as per the tube stop/abutment position listed below. 5. Move the four components from left to right and screw the nut (2) onto the pipe fitting casing (6). s and connectors 8325 (parallel) Female adaptor (parallel) Straight union (equal) Straight union (unequal) ulkhead union ap 8302 Straight stem connector 835 Straight stem connector (parallel) 8325 lbow adaptors and connectors Tee adaptors and connectors Union elbow (equal) Union elbow (unequal) lbow adaptor lbow adaptor female Union tee (equal) Union tee (unequal) Tee adaptor 8365 Tee adaptor female ccessories Tubing nut 830F4 Split ring 830J Tubing washer 8307 Tubing O -ring 8000K Thread O -ring ISO parallel thread 8000K Please contact Norgren technical service for a full list of part numbers For further information

8 rass compression fittings 83 series Ø / nominal pipe size, SPP and SPT thread For use in areas of vibration Pre-assembled units No special assembly tools or heat required an be remade without damage to tube Suitable for use on seam welded as well as seamless tube or pipe Thinner tube can be used; as thin as 0,03 (0,8 mm) wall thickness Lower torque requirement on the tube nut than fittings which bite into the tube Will cope with tube misalignment of ±4 Technical features Medium: ompressed air, water (plus other media suitable for use with materials of construction). Operating pressure: Typically up to 28 psi (5 bar) For applications above 28 psi (5 bar) bar contact Norgren technical service mbient temperature: with HNR O -ring (yellow) sizes (nominal pipe size see below for corresponding tube outside diameter): /8, /4, 3/8, /2, 3/4,, /4, /2, 2 Thread sizes: /8, /4, 3/8, /2, 3/4,, /2 (SPT and SPP) Tubing: Designed for use with: opper tube to S 287 Nylon P2 (tube support required), stainless steel tube to ISI 304 and ISI 36 Testing & pprovals: PD 97/23/ Shock & vibration tested to N 6373 ategory 2 (ogie mounted) Salt spray tested to ISO , data on request N (+302 F) -45 (-49 F) Materials ody & nut: brass Washer & clampring: brass O -Ring: HNR colour coded yellow Technical data Recommended nut torque settings stop position and tube outside diameter details Ø mm Recommended torque Ø mm Recommended torque /8 20 Nm 50 Nm /4 30 Nm /4 300 Nm 3/8 40 Nm /2 30 Nm /2 45 Nm Nm 3/4 90 Nm Torque settings based on Railway applications up to 5 bar for use with stainless steel tube ø H Nominal pipe size Pipe Ø Pipe Ø mm H mm /8 0,405 0,3 8 /4 0,540 3,7 8,5 3/8 0,675 7, 20 /2 0,840 2,3 20 3/4,050 26,7 2,5,35 33,4 22,5 /4,660 42,2 27 /2,900 48, ,375 60,3 35 Option selector Thread type Shape Pipe size 83 The information provided in this table are typical values as dimension H will vary slightly with torque applied to the nut. For fittings without tube stops such as straight connector and bulkheads the above tube insertion depths are also applicable dd V = optional FKM high temperature O -ring. Thread size/pipe size 5-08 For further information

9 rass compression fittings 83 series Ø / nominal pipe size, SPP and SPT thread Method of assembly nsure that the end of the tube is cut square and is free from burrs. 2. Slide the nut (2) onto the pipe () from right to left. Slide the split ring (3) onto the pipe () from right to left keeping the smaller edge towards the nut (2). Slide the washer (4) onto the pipe () from right to left. Slide the O -ring (5) onto the pipe () from right to left. N.. The pipe head must be deburred to ensure the O -ring is not damaged. 3. efore installing the pipe fittings, check that the pipes misalignement is not higher than ± 4 4. Move the pipe head () with all components asembled as shown towards the casing abutment (). In pipe fitings without abutment (), the pipe should be inserted as per the tube stop/abutment position listed below. 5. Move the four components from left to right and screw the nut (2) onto the pipe fitting casing (6). s and connectors 8325 (parallel) Female adaptor (parallel) Straight union (equal) Straight union (unequal) ulkhead union ap 8302 Straight stem connector 835 Straight stem connector (parallel) 8325 lbow adaptors and connectors Tee adaptors and connectors Union elbow (equal) Union elbow (unequal) lbow adaptor lbow adaptor female Union tee (equal) Union tee (unequal) Tee adaptor 8365 Tee adaptor female ccessories Tubing nut 830F4 Split ring 830J Tubing washer 8307 Tubing O -ring 8000K Thread O -ring ISO parallel thread 8000K Please contact Norgren technical service for a full list of part numbers For further information

10 luminium (light weight) compression fittings 83 series Ø / nominal pipe size, NPT thread For use in areas of vibration Pre-assembled units No special assembly tools or heat required an be remade without damage to tube Suitable for use on seam welded as well as seamless tube or pipe Thinner tube can be used; as thin as 0,03 (0,8 mm) wall thickness Lower torque requirement on the tube nut than fittings which bite into the tube Will cope with tube misalignment of ±4 orrosion resistant L2 alloy pproximately 65% lighter than brass or stainless steel fittings N (+302 F) -45 (-49 F) Technical features Medium: ompressed air, water (plus other media suitable for use with materials of construction). Operating pressure: Typically up to 5 bar (28 psi) For applications above 5 bar (28 psi) contact Norgren technical service mbient temperature: ( F) with HNR O -ring (yellow) sizes: /8, /4, 3/8, /2, 3/4,, -/4, -/2, 2 Thread sizes: /8, /4, 3/8, /2, 3/4,, -/2 (NPT) Thread sizes: /8, /4, 3/8, /2, 3/4,, /2 (SPT and SPP) Tubing: Designed for use with: opper tube to S 287 Nylon - P2 (tube support required), stainless steel tube to ISI 304 and ISI 36 Testing & approvals: PD 97/23/ Shock & vibration tested to N 6373 ategory 2 (ogie mounted) Salt Spray tested to ISO , data on request Materials ody & Nut: L2 luminium with P20 anodic treatment to H 75 hardness Washer & clampring: brass, white galvinised O -Ring: HNR colour coded yellow Technical data Recommended nut torque settings Nominal pipe size Recommended torque Ø Recommended torque /8 20 Nm (5 ft.lb.) 50 Nm ( ft.lb.) /4 30 Nm (22 ft.lb.) /4 300 Nm (22 ft.lb.) 3/8 40 Nm (30 ft.lb.) /2 30 Nm (229 ft.lb.) /2 45 Nm (33 ft.lb.) Nm (236 ft.lb.) 3/4 90 Nm (66 ft.lb.) Torque settings based on Railway applications up to 5 bar for use with stainless steel tube Option selector Thread type Shape Pipe size ø 83 H stop position and tube outside diameter details Nominal pipe size Pipe Ø dd 'V' = optional FKM high temperature O -ring. Thread size/pipe size Pipe Ø mm /8 0,405 0,3 8 /4 0,540 3,7 8,5 3/8 0,675 7, 20 /2 0,840 2,3 20 3/4,050 26,7 2,5,35 33,4 22,5 /4,660 42,2 27 /2,900 48, ,375 60,3 35 The information provided in this table are typical values as dimension H will vary slightly with torque applied to the nut. For fittings without tube stops such as straight connector and bulkheads the above tube insertion depths are also applicable. H 5-0 For further information

11 luminium (light weight) compression fittings 83 series Ø / nominal pipe size, NPT thread Method of assembly nsure that the end of the tube is cut square and is free from burrs. 2. Slide the nut (2) onto the pipe () from right to left. Slide the split ring (3) onto the pipe () from right to left keeping the smaller edge towards the nut (2). Slide the washer (4) onto the pipe () from right to left. Slide the O -ring (5) onto the pipe () from right to left. N.. The pipe head must be deburred to ensure the O -ring is not damaged. 3. efore installing the pipe fittings, check that the pipes misalignement is not higher than ± 4 4. Move the pipe head () with all components asembled as shown towards the casing abutment (). In pipe fitings without abutment (), the pipe should be inserted as per the tube stop/abutment position listed below. 5. Move the four components from left to right and screw the nut (2) onto the pipe fitting casing (6). s and connectors Female adaptor Straight union (equal) Straight union (unequal) ulkhead union ap 8302 Straight stem connector 8345 lbow adaptors and connectors Tee adaptors and connectors Union elbow (equal) Union elbow (unequal) lbow adaptor lbow adaptor female Union tee (equal) Union tee (unequal) Tee adaptor Tee adaptor female ccessories Tubing nut 830F4 Split ring 830J Tubing washer 8307 Tubing O -ring 8000K Please contact Norgren technical service for a full list of part numbers For further information 5-

12 rass compression fittings 83 series Ø / nominal pipe size, NPT thread For use in areas of vibration Pre-assembled units No special assembly tools or heat required an be remade without damage to tube Suitable for use on seam welded as well as seamless tube or pipe Thinner tube can be used; as thin as 0,03 (0,8 mm) wall thickness Lower torque requirement on the tube nut than fittings which bite into the tube Will cope with tube misalignment of ±4 Technical features Medium: ompressed air, water (plus other media suitable for use with materials of construction). Operating pressure: Typically up to 28 psi (5 bar) For applications above 28 psi (5 bar) bar contact Norgren technical service mbient temperature: with HNR O -ring (yellow) sizes (nominal pipe size see below for corresponding tube outside diameter): /8, /4, 3/8, /2, 3/4,, /4, /2, 2 Thread sizes: /8, /4, 3/8, /2, 3/4,, /2 (SPT and SPP) Tubing: Designed for use with: opper tube to S 287 Nylon P2 (tube support required), stainless steel tube to ISI 304 and ISI 36 Testing & pprovals: PD 97/23/ Shock & vibration tested to N 6373 ategory 2 (ogie mounted) Salt spray tested to ISO , data on request N (+302 F) -45 (-49 F) Materials ody & nut: brass Washer & clampring: brass O -Ring: HNR colour coded yellow Technical data Recommended nut torque settings stop position and tube outside diameter details Nominal pipe size Recommended torque Ø Recommended torque /8 20 Nm (5 ft.lb.) 50 Nm ( ft.lb.) /4 30 Nm (22 ft.lb.) /4 300 Nm (22 ft.lb.) 3/8 40 Nm (30 ft.lb.) /2 30 Nm (229 ft.lb.) /2 45 Nm (33 ft.lb.) Nm (236 ft.lb.) 3/4 90 Nm (66 ft.lb.) Torque settings based on Railway applications up to 5 bar for use with stainless steel tube ø H Nominal pipe size Pipe Ø Pipe Ø mm H mm /8 0,405 0,3 8 /4 0,540 3,7 8,5 3/8 0,675 7, 20 /2 0,840 2,3 20 3/4,050 26,7 2,5,35 33,4 22,5 /4,660 42,2 27 /2,900 48, ,375 60,3 35 Option selector Thread type Shape Pipe size 83 The information provided in this table are typical values as dimension H will vary slightly with torque applied to the nut. For fittings without tube stops such as straight connector and bulkheads the above tube insertion depths are also applicable dd V = optional FKM high temperature O -ring. Thread size/pipe size 5-2 For further information

13 rass compression fittings 83 series Ø / nominal pipe size, NPT thread Method of assembly nsure that the end of the tube is cut square and is free from burrs. 2. Slide the nut (2) onto the pipe () from right to left. Slide the split ring (3) onto the pipe () from right to left keeping the smaller edge towards the nut (2). Slide the washer (4) onto the pipe () from right to left. Slide the O -ring (5) onto the pipe () from right to left. N.. The pipe head must be deburred to ensure the O -ring is not damaged. 3. efore installing the pipe fittings, check that the pipes misalignement is not higher than ± Move the pipe head () with all components asembled as shown towards the casing abutment (). In pipe fitings without abutment (), the pipe should be inserted as per the tube stop/abutment position listed below. 5. Move the four components from left to right and screw the nut (2) onto the pipe fitting casing (6). s and connectors Female adaptor Straight union (equal) Straight union (unequal) ulkhead union ap 8302 Straight stem connector 8345 lbow adaptors and connectors Tee adaptors and connectors Union elbow (equal) Union elbow (unequal) lbow adaptor lbow adaptor female Union tee (equal) Union tee (unequal) Tee adaptor Tee adaptor female ccessories Tubing nut 830F4 Split ring 830J Tubing washer 8307 Tubing O -ring 8000K Thread O -ring ISO parallel thread 8000K Please contact Norgren technical service for a full list of part numbers For further information 5-3

14 ommercial vehicle push-in fittings Fleetfit Ø mm tube size Simple tube connection and disconnection no tools required Fewer component parts internally machined form in body to secure collet reduces number of potential leak paths Internal tube support as standard for greater safety orrosion resistant asy identification all collets marked with tube size Reduced assembly & maintenance times provide time/labour savings reater reliability and reduced testing ase of tube insertion in areas of restricted access +00 (+22 F) -40 (-40 F) Technical features Medium: ompressed air Maximum working pressure: 0 to 0 bar ( psi) Working temperature: ( F) Tubing: should be to DIN Standards & Legislation: Fittings and tubing comply to department of transport Federal motor vehicle safety standard, (DOT FMVSS 06) (Mandatory requirements for Inch tube fittings in U.S..) Society for automotive engineers S J3 (inch tube and fittings) erman TUV approval and DIN (metric tube and fittings) Swivel fittings The swivel feature should be used for positioning purposes only and should not be used as a rotating joint. dditional ranges: The selection of metric fittings listed in this catalogue form part of a wider range of vehicle pushin fittings for further details consult Norgren Technical service. Materials ody (straights), tube support, collet: brass S 2874 Z 2 ody (elbows, tees): brass S 2874 Z 22 O -ring: buna N (low nitrile) Thread sealant: precoat 5 Method of assembly 90. nsure that the end of the tube is cut square and is free from burrs. 2. Push the tube through the collet into the fitting. 3. ontinue pushing the tube through the O -ring until it bottoms on the tube stop. Then pull back on the tube to reinforce the collet teeth gripping action. 4. To disconnect - first ensure there is no air present. Push the tube into the fitting until it bottoms on the tube stop. Then hold down the collet and withdraw the tube. omponent functions support ollet O -ring ody stop ody The body has an internally machined form to secure the collet(s), O -Ring(s) and support(s). It also has internal & externally machined thread form(s) for connection to ports where applicable. ollet The purpose of the collet is to grip the tube and ensure it is retained by the fitting at all times. O -ring The O -Ring is to ensure adequate interference between the tube & fitting body therefore providing a pneumatic seal at all times. support The tube support prevents the tube collapsing during extreme tensile loading conditions. Such conditions are only encountered during performance testing and far exceed those experienced during normal use. 5-4 For further information

15 ommercial vehicle push-in fittings Fleetfit Ø mm tube size s and connectors (metric) (SP taper) Straight connector (equal) Reducing straight connector Page 5-5 Page 5-5 Page 5-7 Page 5-7 lbow adaptors and connector Tee connectors Swivel elbow adaptor (metric) Universal hobbs elbow adaptor (metric) Swivel elbow adaptor (SP parallel) lbow adaptor (SP taper) lbow connector Tee connector (equal) Reducing tee connector Page 5-6 Page 5-6 Page 5-6 Page 5-6 Page 5-6 Page 5-7 Page 5-7 Dimensions metric thread SP taper thread Dimensions shown in mm Ø K 6 M0 x,0 28,5 3,5 8,0 3, M2 x,5 30,5,5 0,0 3, M4 x,5 3,5 3,5 0,0 3, M6 x,5 27,5 7,5 0,0 3, M22 x,5 30,5 5,0 2,0 3, M0 x,0 29,5 2,5 8,0 5, M2 x,5 3,5 2,5 0,0 5, M4 x,5 3,5 3,5 0,0 5, M6 x,5 3,5,5 0,0 5, M22 x,5 30,5 5,0 2,0 5, M0 x,0 33,0 6,0 8,0 7, M2 x,5 35,0 6,0 0,0 7, M4 x,5 5,0 5,0 0,0 7, M6 x,5 35,0 5,0 0,0 7, M22 x,5 3,0 5,5 2,0 7, M2 x,5 38,5 8,5 0,0 20, M4 x,5 38,5 8,5 0,0 20, M6 x,5 39,0 9,0 0,0 20, M22 x,5 35,0 9,5 2,0 20, M22 x,5 45,0 9,5 2,0 26, M6 x,5 42,5 9,5 0,0 26, M22 x,5 44,5 9,5 2,0 26, M22 x,5 44,5 8,5 2,0 29, Taper Ø K 6 R/8 26,5,0 9,5 2, R/4 27,0 9,5, 2, R/8 30,0 3,5 9,5 4, R/4 30,0,5, 4, R/4 34,5 6,0, 6, R3/8 34,5 3,5 2,5 6, R/4 39,5 9,0, 20, For further information 5-5

16 ommercial vehicle push-in fittings Fleetfit Ø mm tube size Swivel elbow adaptor metric thread Universal hobbs elbow adaptor metric thread Dimensions shown in mm Ø K 6 M6 x,5 2,5 30,0 0,0 7, M2 x,5 23,0 27,0 0,0 7, M6 x,5 27,0 26,0 2,5 7, M22 x,5 25,0 35,5 2,0 26, M2 x,5 27,5 29,0 0,0 8, M6 x,5 27,5 30,0 0,0 8, M22 x,5 27,5 35,5 2,0 26, M6 x,5 32,5 34,0 0,0 22, M22 x,5 32,5 40,0 2,0 26, Swivel elbow adaptor SP parallel thread Ø K 6 M0 x,0 23,5 26,0 6,0 4, M2 x,5 23,5 29,0 9,0 4, M6 x,5 24,5 34,0 2,5 7, M22 x,5 28,5 4,5 25,0 26, M2 x,5 25,5 3,5 9,0 7, M6 x,5 25,5 34,0 2,5 7, M22 x,5 28,5 4,5 25,0 26, M0 x,0 27,0 28,0 6,0 8, M2 x,5 29,0 3,0 9,0 8, M4 x,5 28,0 3,5 9,5 8, M6 x,5 29,0 33,5 2,5 8, M22 x,5 32,0 40,5 25,0 26, M6 x,5 32,0 35,5 2,5 22, M22 x,5 34,5 40,5 25,0 26, M6 x,5 38,0 38,5 25,0 26, M22 x,5 38,0 40,5 2,5 26, M22 x,5 39,5 43,0 25,0 23, SP parallel Ø K lbow connector 6 R/8 2,0 23,0 7,0 2,0 5, R/4 27,5 3,0 0,0 5,0 9, lbow adaptor SP taper thread SP Taper Ø K 6 R/8 20,5 20,0 9,5 4, R/4 22,0 22,0,0 6, R/4 23,0 22,0,0 6, R/4 25,0 24,0,0 7, R/4 30,0 27,0,0 24, R/2 30,5 3,0 6,0 24, Ø K 6 2,0 3, ,0 5, ,0 7, ,0 7, ,0 20, ,5 27, ,0 27, For further information

17 ommercial vehicle push-in fittings Fleetfit Ø mm tube size qual tee connector Reducing tee connector Dimensions shown in mm Ø K 6 42,0 2,0 3, ,5 23,0 5, ,0 27,0 4, ,0 27,0 7, ,0 32,0 20, ,0 38,5 27, ,0 39,0 27, qual straight connector Ø Ø K ,0 23,5 7, ,0 25,5 2, ,0 27,5 2, Reducing straight connector Ø K 6 35,6 3, ,6 5, , 7, , 7, , 9, , 20, ,2 22, ,5 25, ,5 25, Ø Ø K ,5 5, ,5 7, For further information 5-7

18 ommercial vehicle push-in fittings Fleetfit Ø /4... 3/4 tube size, SP and NPT threads Simple tube connection and disconnection no tools required Fewer component parts internally machined form in body to secure collet reduces number of potential leak paths Internal tube support as standard for greater safety orrosion resistant asy identification all collets marked with tube size Total fittings system solution Reduced assembly & maintenance times provide time/ labour savings reater reliability and reduced testing ase of tube insertion in areas of restricted access +00 (+22 F) -40 (-40 F) Technical features Medium: ompressed air Maximum working pressure: bar ( psi) Working temperature: (-40 F F) Standards & Legislation: Fittings and Tubing omply to Department Of Transport Federal Motor Vehicle Safety Standard, (DOT FMVSS 06) (Mandatory requirements for inch tube fittings in U.S..) Society for utomotive ngineers S J3 (Inch tube and fittings) erman TÜV approval and DIN (Metric and Fittings) Swivel fittings: The swivel feature should be used for positioning purposes only and should not be used as a rotating joint. Materials: ody (straights), support, ollet: brass S 2874 Z 2 ody (elbows, tees): brass S 2874 Z 22 O -Ring: una N (low nitrile) Thread sealant: Precoat 5 Tubing: should be to S J844 Method of assembly 90. nsure that the end of the tube is cut square and is free from burrs. 2. Push the tube through the collet into the fitting. 3. ontinue pushing the tube through the O -ring until it bottoms on the tube stop. Then pull back on the tube to reinforce the collet teeth gripping action. 4. To disconnect - first ensure there is no air present. Push the tube into the fitting until it bottoms on the tube stop. Then hold down the collet and withdraw the tube. omponent functions support ollet O -ring ody stop ody The body has an internally machined form to secure the collet(s), O -Ring(s) and support(s). It also has internal & externally machined thread form(s) for connection to ports where applicable. ollet The purpose of the collet is to grip the tube and ensure it is retained by the fitting at all times. O -ring The O -Ring is to ensure adequate interference between the tube & fitting body therefore providing a pneumatic seal at all times. support The tube support prevents the tube collapsing during extreme tensile loading conditions. Such conditions are only encountered during performance testing and far exceed those experienced during normal use. 5-8 For further information

19 ommercial vehicle push-in fittings Fleetfit Ø /4... 3/4 tube size, SP and NPT threads s and connectors (NPTF) (metric) (SP taper) qual straight connector Reducing straight connector Page 5-9 Page 5-9 Page 5-20 Page 5-20 Page 5-20 lbow adaptors and connector Tee connectors lbow adaptor (NPTF) Universal hobbs elbow adaptor (metric) lbow adaptor (SP taper) qual tee connector Reducing tee connector Page 5-20 Page 5-2 Page 5-20 Page 5-2 Page 5-2 Dimensions NPTF thread Metric thread Dimensions shown in mm NPTF Ø K 3/6" /8" 25,8 0,8 9,5,7 /2" /4" /8" 26,3 0,8 9,5 2,7 /2" /4" /4" 29,8 9,3 4,3 2,7 9/6" /4" 3/8" 30,5 8,0 4,3 2,7 /6" /8" /8" 33,6 7, 9,5 6,5 /6" /8" /4" 37,6 6, 4,3 6,5 /6" /8" 3/8" 36, 3,6 4,3 6,5 /6" /8" /2" 37, 9, 9,0 6,5 7/8" /2" /4" 42,6 9, 4,3 20,0 7/8" /2" 3/8" 4,6 8, 4,3 20,0 7/8" /2" /2" 43,6 5,6 9,0 20,0 7/8" /8" 3/8" 47,5 22,5 4,3 25,0 /6" /8" /2" 53,5 23,5 9,0 25,0 /6" /4" /2" 53,5 22,5 9,0 29,5 3/6" Thread Ø K /4" M0 x.0 28,5 3,5 6,5 3, /4" M2 x.5 30,5,5 7,5 3, /4" M6 x.5 27,5 7,5 7,5 3, /8" M2 x.5 35,0 6,0 7,5 6, /8" M4 x.5 35,0 5,0 7,5 7, /8" M6 x.5 35,0 5,0 7,5 7, /8" M22 x.5 3,0 5,5 9,5 7, /2" M6 x.5 39,0 9,0 7,5 20, /2" M20 x.5 38,0 3,0 0,0 20, /2" M22 x.5 35,0 9,5 9,5 20, /8" M6 x.5 42,5 9,5 7,5 26, /8" M22 x.5 44,5 9,5 9,5 26, For further information 5-9

20 ommercial vehicle push-in fittings Fleetfit Ø /4... 3/4 tube size, SP and NPT threads SP taper thread lbow adaptor NPTF thread Dimensions shown in mm Ø K /4" /8" 26,5 0,5 9,5 2, /4" /4" 27,0 9,5,0 2, /8" /8" 33,5 7,0 9,5 6, /8" /4" 39,5 9,0,0 20, /8" 3/8" 34,5 3,5 2,5 6, /8" /2" 34,0 9,0 6,0 6, /2" /4" 39,5 9,0,0 20, /2" 3/8" 40,0 8,0 2,5 20, /2" /2" 40,5 5,5 6,0 20, qual straight connector NPTF Ø K 3/6" /8" 20,5 9,0 9,5 2, /4" /8" 20,5 20,0 9,5 4, /4" /4" 22,0 26,0 4,5 7, /4" 3/8" 24,0 28,0 4,5 2, /4" /2" 24,5 35,0 9,0 24, /6" /8" 22,5 24,0 9,5 7, /8" /8" 27,5 22,0 9,5 7, /8" /4" 27,0 26,0 4,5 7, /8" 3/8" 29,0 28,0 4,5 2, /8" /2" 29,0 35,0 9,0 24, /2" /4" 3,0 29,0 4,5 22, /2" 3/8" 32,0 29,0 4,5 22, /2" /2" 32,5 35,0 9,0 24, /2" 3/4" 37,0 38,0 9,0 29, /8" 3/8" 36,5 3,0 4,5 27, /8" /2" 39,0 36,0 9,0 29, /4" /2" 38,5 37,5 9,0 33, Ø K /4" 35,6 3, /8" 44, 7, /2" 5, 20, /8" 6,5 25, /4" 63,0 30, Reducing straight connector Ø Ø K /4" 3/6" 36,0 3, /8" 3/6" 43,0 7, /8" /4" 43,5 7, /2" 3/8" 48,5 20, lbow adaptor SP taper thread SP taper Ø K /4" /8" 20,5 20,0 9,5 4, /4" /4" 2,8 22,0, 5, /8" /4" 25, 24,0, 7, /8" 3/8" 26, 27,5 2,7 20, /8" /2" 30, 3,0 5,9 23, /2" /4" 30, 27,0, 23, /2" 3/8" 30, 28,5 2,7 23, /2" /2" 30,6 3,0 5,9 23, For further information

21 ommercial vehicle push-in fittings Fleetfit Ø /4... 3/4 tube size, SP and NPT threads Universal hobbs elbow adaptor Metric thread Reducing tee connector Dimensions shown in mm Thread Ø K /4" M2 x.5 23,5 29,0 9,0 4, /4" M6 x.5 24,5 34,0 2,5 7, /4" M22 x.5 28,5 4,5 25,0 26, /8" M2 x.5 29,0 3,0 9,0 8, /8" M6 x.5 29,0 33,5 2,5 8, /8" M22 x.5 32,0 40,5 25,0 26, /2" M4 x.5 32,5 33,5 9,5 22, /2" M6 x.5 32,5 35,5 2,5 22, /2" M22 x.5 34,5 40,5 25,0 26, /8" M22 x.5 38,0 40,5 25,0 26, Ø K 3/8" /4" /4" 5,0 23,5 7, /8" 3/8" /4" 55,0 23,5 7, /8" 3/8" /2" 60,0 32,5 20, /2" 3/8" 3/8" 62,5 30,0 20, /2" /2" 3/6" 64,0 24,5 20, /2" /2" /4" 64,0 25,0 20, /2" /2" 3/8" 62,0 3,0 20, /8" /2" 5/8" 76,5 39,5 27, qual elbow connector qual tee connector Ø K / /8 27 4, / Ø K /4" 42,0 2,0 3, /8" 54,0 27,0 7, /2" 64,0 32,0 20, /8" 78,0 39,0 27, For further information 5-2

22 Push-in fittings Pneufit Ø mm tube size, SP threads Very compact units asy tube insertion for rapid assembly of pneumatic circuits Positive tube anchorage ll SP taper threads pre-coated with non-ptf based sealant s feature internal hexagon for allen key Silicone free O -rings +80 (+76 F) -20 (-4 F) Technical features Medium: ompressed air (For other media please consult Technical Department) Operating pressure: Vacuum -8 bar (26 psi) (Dependent upon operating specification of tubing) Vacuum: -750 mm of Hg i.e. 98% Operating temperature: ( F) Special low temperature options contact Norgren Technical service sizes: 4, 5, 6, 8, 0, 2, 4 mm Tubing types: Nylon or 2, Polyurethane and other plasticised or unplasticised tubing which conforms to the tolerances specified in S 5409, Part, 976, light and normal duty, DIN 73378, DIN 74234, NF Materials Nickel plated brass body Nickel plated brass for collet Silicone free nitrile rubber 'O'-ring (FKM optional) Plastic sealing washer (parallel threads) Non - PTF thread sealant (taper threads) Technical data Ø Ø S*2) Ø T*) V Ø K tube 4 2,8 4 7, ,4 5 0 T 6 4,4 5, ,5 3 4 ø V 0 7,6 2 4, ,6 24,5 8 20,5 4,5 24, *) Dimensions here and in the individual tables refer to the collet being in the IN position. *2) Dimensions here (minimum bore diameter) are common per tube size for all onnectors, elbows and Tees unless otherwise stated. Option selector 0 Thread type Thread size/tube size Shape Thread size/tube size 5-22 For further information

23 Push-in fittings Pneufit Ø mm tube size, SP threads s and connectors Stem tailpiece adaptor (stem to hose bore) 009 Straight connector (tube to tube) 0020 Straight stem connector 0022 Reducing/expanding connector 0023 ulkhead connector (tube to tube) 0029 Mixed bulkhead connector 003 Straight stem adaptor (SP taper) 05 Page 5-24 Page 5-24 Page 5-24 Page 5-24 Page 5-25 Page 5-25 Page 5-25 lbow adaptors, connectors and banjos Straight stem adaptor (SP parallel) 025 (SP taper) 025 (SP parallel) 0225 Female straight adaptor (female parallel SP) 0226 lbow connector 0040 Stem elbow connector 0043 ulkhead swivel elbow connector 0049 Page 5-25 Page 5-26 Page 5-26 Page 5-26 Page 5-27 Page 5-27 Page 5-27 lbow adaptor (SP taper) Swivel elbow adaptor (SP taper) Swivel elbow adaptor (SP parallel) 0247 xtended swivel elbow adaptor (SP taper) Swivel elbow adaptor (SP parallel) 0257 lbow banjo assembly (non-regulating SP parallel) 05 lbow banjo assembly (regulating-out SP parallel) 0K5 Page 5-27 Page 5-28 Page 5-28 Page 5-28 Page 5-28 Page 5-29 Page 5-29 Tee adaptors, connectors and banjos, Y adaptors and connectors, 4-way connectors Tee connector (tube x 3) 0060 Tee adaptor (SP taper) 065 Swivel tee adaptor (SP taper) 067 Swivel tee adaptor (SP parallel) 0267 Tee banjo assembly (non-regulating parallel thread) 07 Fixed side tee adaptor (SP taper) 075 Swivel tee adaptor (SP taper) 068 Swivel tee adaptor (SP parallel) way connector (tube x 4) 0090 Page 5-29 Page 5-29 Page 5-30 Page 5-30 Page 5-30 Page 5-30 Page 5-3 Page 5-3 Page 5-3 anjo bodies and bolts lbow banjo body 005 Tee banjo body 007 anjo bolt (non-regulating single stacking) 2000 anjo bolt (non-regulating double stacking SP parallel) 2000 anjo bolt (non-regulating triple stacking SP parallel) 2000 anjo bolt (non-regulating single stacking with top port SP parallel) 20*00 anjo bolt (regulating single stacking) 20*00 Page 5-3 Page 5-32 Page 5-32 Page 5-32 Page 5-32 Page 5-32 Page 5-32/33 ccessories, manifolds Silencer (plug in) 00 Plug (acetal) 004 Page 5-33 Page 5-33 For further information

24 Push-in fittings Pneufit Ø mm tube size, SP threads Stem tailpiece adaptor, stem to hose bore Straight connector, tube to tube 0020 Dimensions shown in mm Ø Ø Ø 2 Ø S 4 4,5 3 34, , , ,5 5 35,5 2, , , , ,5 37 4, ,5 8 38,5 5, ,5 4,5 4, , , , ,5 8 46,5 5, ,5 7, ,5 47,5 9, ,5 47 9, Ø Ø K , , , ,5 20, , Reducing/expanding connector 0023 Straight stem connector 0022 Ø Ø S , Reducing/expanding connector , , , , Ø Ø Ø K , , , , , , , ,5 20, Ø Ø Ø K , For further information

25 Push-in fittings Pneufit Ø mm tube size, SP threads ulkhead connector, tube to tube 0029 Mixed bulkhead connector 003 Dimensions shown in mm O Straight stem adaptor, SP parallel 025 O P P Straight stem adaptor, SP taper 05 Ø O P 4 M0x, M2x, M4x,5 35, M6x,5 36, M20x,5 43, M24x,5 50, M24x,5 50, Ø & Ø O P 4 M2x, , M5x,0 29,5 7 9, M8x,5 33, M20x, , M24x, , M26x,5 46,5 8, Ø Ø S 4 R/8 30 7,5 2, R/4 33,5 2, R/8 3 7,5 3, R/4 35 3, R/8 32 7,5 4, R/4 35 4, R/8 33 7,5 7, R/4 36,5 5, R3/8 40 2,5 5, R/4 40 7, R3/8 45 2,5 7, R/ , R3/8 48 2,5 9, R/2 5,5 6 9, R/2 5,5 6, Ø Ø K Ø S 4 / ,5 2, /4 33 7,5 7,5 2, /8 30,5 5 3,5 3, /4 34 7,5 7,5 3, / , /4 34,5 7,5 7, /8 32,5 5 3, /4 35,5 7,5 7, / , /4 4,5 7,5 7,5 6, /8 43,5 9 2, / , /8 48,5 9 2, /2 52,5 2 25, /8 48,5 9 2, /2 52,5 2 25,5, For further information

26 Push-in fittings Pneufit Ø mm tube size, SP threads, SP parallel 0225, SP taper 025 Dimensions shown in mm Ø Ø K Ø K 4 M3 2 2,5 9, M5 2,5 3,5 9 2, / /4 2,5 7, M5 23 3,5 0 2, /8 23, /4 22 7, M5 24 3,5 2, / /4 23,5 7, /8 26, /4 28 7, / /2 3, / /4 33,5 7, / / /4 37,5 7, / / / / Ø 4 R/8 20, R/ R/8 22,5 7, R/ R/8 23 7, R/ R/8 26,5 7, R/ R3/8 27 2, R/ R/8 3,5 7, R/ R3/8 34 2, R/2 33, R/ R3/8 39 2, R/ R3/8 39,5 2, R/ Female straight adaptor, female parallel SP 0226 Ø 4 M5 22, /8 24,5 7, / M5 23,5 7, /8 25,5 7, /4 29,5 7, / /4 30, / /4 3, /4 36, /8 39, /8 4, /2 44, For further information

27 Push-in fittings Pneufit Ø mm tube size, SP threads lbow connector Stem elbow connector Dimensions shown in mm lbow adaptor, SP taper 045 Ø , , , , , Ø Ø 4 4 9, , , , ulkhead swivel elbow connector 0049 ø Ø Ø Ø K 4 M2x,0 35,5 20,5 2, M2x,0 35,5 2,5 2, M4x, , M6x, , , M22x,5 49 3, M24x, ,5 2 20, M26x, ,5 5 22, Ø 4 R/ , R/ R/8 5,5 8,5 7, R/ R/8 6 9,5 7, R/ R/8 7 2,5 7, R/4 20 2, R3/ , R/ R/8 8,5 26,5 7, R/4 2,5 26, R3/ ,5 2, R/ , R/4 23,5 3, R3/8 25 3,5 2, R/ For further information

28 Push-in fittings Pneufit Ø mm tube size, SP threads 90 o Swivel elbow adaptor, SP taper o Swivel elbow adaptor, SP parallel 0247 Dimensions shown in mm xtended swivel elbow adaptor, SP taper o Swivel elbow adaptor, SP parallel Ø Ø K 4 R/8 7 20,5 7, R/ R/8 8,5 2 7, R/4 8,5 24, R/8 9,5 2,5 7, R/4 9, R3/ ,5 2, R/8 2,5 23 7,5 4, R/4 2,5 26 4, R3/ ,5 2,5 4, R/ ,5 6 4, R/8 26,5 25,5 7, R/4 26, R3/8 26,5 30,5 2, R/2 26,5 34, R/4 3, , R3/8 3,5 34 2,5 20, R/2 3, , R3/8 30,5 33 2,5 2, R/2 3, , Ø Ø K 4 M , M / , /4 7 25, M5 8, /8 8,5 22,5 5, /4 8, M5 9,5 20, /8 9,5 23 5, /4 9,5 26, /8 2,5 24 5, /4 2, / , / , /8 26,5 26,5 5, /4 26,5 3, /8 26,5 33, /2 26,5 39, /4 3,5 35, /8 3, /2 3, /8 30, /2 3, Ø 4 R/ , R/ R/8 9,5 36,5 7, R/4 9, R/8 2,5 40,5 7, R/4 2,5 44, R3/8 22 5,5 2, R3/8 26,5 5,5 2, Ø Ø K 6 /8 7,5 9, /4 7,5 23 7, /8 9,5 20, /4 9,5 26 7, For further information

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