Nordson Automatic Spray Gun Support Kits

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1 Nordson Automatic Spray Gun Support Kits Customer Product Manual Issued / For parts and technical support, call the Finishing Customer Support Center at (800) -99. This document is subject to change without notice. Check for the latest version. NORDSON CORPORATION AMHERST, OHIO USA

2 Table of Contents Introduction... Gun Support Kits... Horizontal Support Kits... Vertical Support Kits... Mounting Bars... Gun Mount and Bar Mount Kits... Horizontal Gun Mounting... Vertical Gun Mounting... Installation... Support Kit Mounting... Kit Mounting Plate Installation... Single Horizontal Bar Gun Support Kit Assembly... Multiple Horizontal Bar Gun Support Kit Assembly... 6 Vertical Bar Gun Support Kit Assembly... 7 Grounding... 8 Parts Lists... 8 Single Horizontal Bar Gun Support Kit... 9 Multiple Horizontal Bar Gun Support Kit... 0 Single Vertical Bar Gun Support Kit... Multiple Vertical Bar Gun Support Kit... Mounting Bars... 6 Gun Mounts... 6 Vertical Bar Gun Mount for Sure Coat/Encore Tube-Mount Guns... 6 Horizontal Bar Gun Mount for Sure Coat/Encore Tube-Mount Guns... 7 Horizontal Bar Gun Mount for Prodigy Tube-Mount Guns... 8 Vertical Bar Gun Mount for Prodigy Tube-Mount Guns... 9 Universal Bar Mount Kit... 0 Adapter Kit for Versa-Spray Guns... 0 Weights... Mounting Kits and Bars... Guns... Dimensions... Single Horizontal and Vertical Gun Supports... Multiple Horizontal and Vertical Gun Supports.. Contact Us Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on the Internet using the following address: Address all correspondence to: Nordson Corporation Attn: Customer Service Jackson Street Amherst, OH 00 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 00. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks Encore, Prodigy, Sure Coat, Versa-Spray, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.

3 Nordson Automatic Spray Gun Support Kits Nordson Automatic Spray Gun Support Kits Introduction This instruction sheet covers the Nordson horizontal and vertical gun support kits, and the mounting bars and mounting kits for bar-mount and tube-mount automatic powder spray guns. These kits can be used on both Nordson gun movers (oscillators or reciprocators) and fixed gun stands. The kits and mounting bars are sold separately to provide flexibility for different guns and applications. Weights are provided on page, and dimensions on pages and. The gun mounting configuration must be designed so that the weight of the guns and mountings does not exceed the capacity of the gun mover. Gun Support Kits These kits include the parts shown in Figures and. They do not include the optional gun mounting bars shown in the illustrations. Horizontal Support Kits Mounting Plate Tube Caps Tubes ( meter) Tube (6 mm) Panel Mount Clamps Single Kit (See Page 9) Optional Mounting Bars (See Page 6) Transition Clamps Multiple Kit (See Page 0) Figure Single and Multiple Horizontal Bar Gun Support Kits

4 Nordson Automatic Spray Gun Support Kits Vertical Support Kits Tube Caps Multiple Kit (See Page ) Tubes (6 mm) Transition Clamps Mounting Plate Panel Mount Clamps Single Kit (See Page ) Optional Mounting Bars (See Page 6) Figure Single and Multiple Vertical Gun Support Kits Mounting Bars Mounting bars provide the base for tube-mount gun mounts and bar mounting kits. The mounting bars have an O.D. of mm (.7 in.). They are available in the following lengths: meter (. ft) meters (6. ft) meters (9.8 ft) See page 6 for mounting bar part numbers.

5 Nordson Automatic Spray Gun Support Kits Gun Mount and Bar Mount Kits The bar-mount kits are used for both horizontal and vertical gun mounting. For tube-mount guns, different gun mounts are used for horizontal and vertical gun mounting. Horizontal Gun Mounting Figure Bar-Mount and Horizontal Gun Mount Kits Item Description See Page Universal bar-mount kit, for all bar-mount guns 0 Adapter kit, 0.6 in. to. in. dia bar, for Versa-Spray guns 0 Horizontal gun mount, Sure Coat /Encore tube-mount guns 7 Horizontal gun mount, Prodigy tube-mount gun 8 NOTE: The bar mount kit includes a. meter ( ft) bar. This kit is used for both horizontal and vertical gun mounting.

6 Nordson Automatic Spray Gun Support Kits Vertical Gun Mounting Figure Bar-Mount and Horizontal Gun Mount Kits Item Description See Page Universal bar-mount kit, for all bar-mount guns 0 Adapter kit, 0.6 in. to. in. dia bar, for Versa-Spray guns 0 Vertical gun mount, Sure Coat /Encore tube-mount guns 6 Vertical gun mount, Prodigy tube-mount gun 9 NOTE: The bar mount kit includes a. meter ( ft) bar. This kit is used for both horizontal and vertical gun mounting.

7 Nordson Automatic Spray Gun Support Kits Installation Support Kit Mounting Kit Mounting Plate Installation See Figure. Gun support kits include M8 x 0 socket-head screws, flat washers, lockwashers, and hex nuts (items 6). Secure the mounting plate to the oscillator or reciprocator gun carriage with these fasteners. Single Horizontal Bar Gun Support Kit Assembly Install the mounting bar (0) on the mounting plate as shown Figure Single Horizontal Bar Gun Support Kit Assembly. Mounting plate. M8 lock washers. Clamps 6. M8 hex nuts. M8 x 0 socket screws 7. M8 x 0 flat-head socket screws. M8 flat washers Note: The mounting bar (0) must be ordered separately. 8. Clamp caps 9. Tube caps 0. Mounting bar

8 6 Nordson Automatic Spray Gun Support Kits Multiple Horizontal Bar Gun Support Kit Assembly This kit can be assembled as shown or mirrored vertically if desired. It includes fasteners (see Figure ) to install the mounting plate on the oscillator or reciprocator gun carriage Figure 6 Multiple Horizontal Bar Gun Support Kit Assembly. Mounting plate. Mounting clamps. Clamp caps. M8 x 0 flat-head socket screws. Transition clamp 6. Tube, 6 mm ( ft) 7. Tubes, meter (.8 ft) 8. Tube caps 9. Mounting bars Note: The mounting bars (9) must be ordered separately.

9 Nordson Automatic Spray Gun Support Kits 7 Vertical Bar Gun Support Kit Assembly Both single and multiple vertical bar support kits can be assembled as shown or mirrored vertically if desired. The single bar kit accommodates only one mounting bar. The kits include fasteners (see Figure ) to install the mounting plate on the oscillator or reciprocator gun carriage Figure 7 Single and Multiple Vertical Bar Gun Support Assembly. Mounting plate. M8 x 0 flat-head socket screws. Mounting clamps. Transition clamp. Clamp caps 6. Tubes, 6 mm ( ft) Note: The mounting bars (8) must be ordered separately. 7. Tube caps 8. Mounting bars

10 8 Nordson Automatic Spray Gun Support Kits Grounding CAUTION: It is very important to provide a complete circuit for the gun current. A break in the circuit conductors (conveyor, booth, braided ground cables, controller) can cause voltage to build up on the conductors up to the maximum output of the spray gun voltage multiplier (up to 00 kv). The voltage will eventually discharge in a high frequency arc and cause damage to the controller electronics (gun driver board and power supply). See Figure 8. Two ring-tongue terminals and a flat braided ground wire 7.6 meters ( ft) long are included in every support kit. On each mounting plate are two grounding screws and washers. Use the ground wire to ground the mounting plate to a true earth ground. Typically, this is a ground stud on the in/out positioner or gun stand.. Cut the ground wire to the required length, allowing gun maximum gun movement.. Crimp the ring-tongue terminals to the ground wire.. Connect one end of the ground wire to the mounting plate ground, using the supplied screw and brass washer.. Connect the other end of the ground wire to the earth ground and secure the ground wire so that will not be pulled loose or severed by gun and support movement. Figure 8 Grounding Parts Lists To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) -99 or contact your local Nordson representative.

11 Nordson Automatic Spray Gun Support Kits 9 Single Horizontal Bar Gun Support Kit Mounting bars are listed on page 6. Weights are listed on page. Item Part Description Quantity Note 0 KIT, gun support, horizontal bar, single, global PLATE, mounting, gun bar support, 90 mm 0 CLAMP, bar, panel mount, universal 0 CAP, clamp, bar, universal 986 SCREW, flat head, socket, M8 x 0, black 0 SCREW, flat head, socket, M8 x 0, black 6 07 CAP, tube, mm O.D., 0 mm I.D. black TAG, ground WASHER, flat, 0.0 x 0.06 x 0.00 in. brass SCREW, pan head, recessed, M x, w/integral lockwasher, black zinc SCREW, socket, M8 x 0, black WASHER, flat, regular, M8, steel, zinc WASHER, lock, split, M8, steel, zinc NUT, hex, M8, steel, zinc 8 NS WIRE, braided, flat, flexible ft NS TERMINAL, ring tongue, non, 0, 0 NS: Not Shown Figure 9 Single Horizontal Bar Gun Support Kit

12 0 Nordson Automatic Spray Gun Support Kits Multiple Horizontal Bar Gun Support Kit See Figure 0. Mounting bars are listed on page 6. Weights are listed on page. Item Part Description Quantity Note 0 KIT, gun support, horizontal bar, multiple, global PLATE, mounting, gun bar support, 90 mm 0 CLAMP, bar, panel mount, universal 0 CAP, clamp, bar, universal 6 A 986 SCREW, flat head, socket, M8 x 0, black 8 0 SCREW, flat head, socket, M8 x 0, black A 6 07 CAP, tube, mm O.D., 0 mm I.D. black TAG, ground WASHER, flat, 0.0 x 0.06 x 0.00 in. brass SCREW, pan head, recessed, M x, w/integral lockwasher, black zinc SCREW, socket, M8 x 0, black WASHER, flat, regular, M8, steel, zinc WASHER, lock, split, M8, steel, zinc NUT, hex, M8, steel, zinc 8 0 CLAMP, bar, transition, universal 6 A 08 TUBE, gun support, mm/.7 in. OD x 6 mm long 6 09 TUBE, gun support, mm/.7 in. OD x meter long NS WIRE, braided, flat, flexible ft NS TERMINAL, ring tongue, non, 0, 0 NOTE A: These parts also available in 0767 Kit, Transition Clamp Assembly. Kit consists of transition clamp, caps, and screws. NS: Not Shown

13 Nordson Automatic Spray Gun Support Kits Figure 0 Multiple Horizontal Gun Support Kit

14 Nordson Automatic Spray Gun Support Kits Single Vertical Bar Gun Support Kit See Figure. Mounting bars are listed on page 6. Weights are listed on page. Item Part Description Quantity Note 06 KIT, gun support,vertical bar, single, global PLATE, mounting, gun bar support, 800 mm 0 CLAMP, bar, panel mount, universal 0 CAP, clamp, bar, universal 8 A 986 SCREW, flat head, socket, M8 x 0, black 8 0 SCREW, flat head, socket, M8 x 0, black 6 A 6 07 CAP, tube, mm O.D., 0 mm I.D. black TAG, ground WASHER, flat, 0.0 x 0.06 x 0.00 in. brass SCREW, pan head, recessed, M x, w/integral lockwasher, black zinc SCREW, socket, M8 x 0, black WASHER, flat, regular, M8, steel, zinc WASHER, lock, split, M8, steel, zinc NUT, hex, M8, steel, zinc 8 0 CLAMP, bar, transition, universal A 08 TUBE, gun support, mm/.7 in. OD x 6 mm long NS WIRE, braided, flat, flexible ft NS TERMINAL, ring tongue, non, 0, 0 NOTE A: These parts also available in 0767 Kit, Transition Clamp Assembly. Kit consists of transition clamp, caps, and screws. NS: Not Shown

15 Nordson Automatic Spray Gun Support Kits Figure Single Vertical Gun Support Kit

16 Nordson Automatic Spray Gun Support Kits Multiple Vertical Bar Gun Support Kit See Figure. Mounting bars are listed on page 6. Weights are listed on page. Item Part Description Quantity Note 07 KIT, gun support,vertical bar, single, global PLATE, mounting, gun bar support, 800 mm 0 CLAMP, bar, panel mount, universal 0 CAP, clamp, bar, universal A 986 SCREW, flat head, socket, M8 x 0, black 8 0 SCREW, flat head, socket, M8 x 0, black A 6 07 CAP, tube, mm O.D., 0 mm I.D. black TAG, ground WASHER, flat, 0.0 x 0.06 x 0.00 in. brass SCREW, pan head, recessed, M x, w/integral lockwasher, black zinc SCREW, socket, M8 x 0, black WASHER, flat, regular, M8, steel, zinc WASHER, lock, split, M8, steel, zinc NUT, hex, M8, steel, zinc 8 0 CLAMP, bar, transition, universal A 08 TUBE, gun support, mm/.7 in. OD x 6 mm long NS WIRE, braided, flat, flexible ft NS TERMINAL, ring tongue, non, 0, 0 NOTE A: These parts also available in 0767 Kit, Transition Clamp Assembly. Kit consists of transition clamp, caps, and screws. NS: Not Shown

17 Nordson Automatic Spray Gun Support Kits Figure Multiple Vertical Bar Gun Support Kit

18 6 Nordson Automatic Spray Gun Support Kits Mounting Bars Mounting bars are not included in gun support kits. Order the number and size of mounting bars required for your application. Weights are listed on page. Part Description Note 09 TUBE, gun support, mm/.7 in. O.D. x meter long 060 TUBE, gun support, mm/.7 in. O.D. x meter long 008 TUBE, gun support, mm/.7 in. O.D. x meter long Gun Mounts Vertical Bar Gun Mount for Sure Coat/Encore Tube-Mount Guns See Figure. Weights are listed on page. Item Part Description Quantity Note 08 GUN MOUNT, Sure Coat/Encore auto, vertical, universal MOUNT, sleeve, auto gun 986 SCREW, socket, /8 6 x.00, zinc 00 MOUNT, Sure Coat/Encore auto gun, vertical, universal 0 CAP, clamp, bar, universal 0 SCREW, flat head, socket, M8 x 0 black Figure Vertical Bar Gun Mount for Sure Coat/Encore Tube-Mount Guns

19 Nordson Automatic Spray Gun Support Kits 7 Horizontal Bar Gun Mount for Sure Coat/Encore Tube-Mount Guns See Figure. Weights are listed on page. Item Part Description Quantity Note 09 GUN MOUNT, Sure Coat/Encore auto, horizontal, universal MOUNT, sleeve, auto gun 986 SCREW, socket, /8 6 x.00, zinc 09 MOUNT, Sure Coat/Encore auto gun, horizontal, universal 0 CAP, clamp, bar, universal 0 SCREW, flat head, socket, M8 x 0 black Figure Horizontal Bar Gun Mount for Sure Coat/Encore Tube-Mount Guns

20 8 Nordson Automatic Spray Gun Support Kits Horizontal Bar Gun Mount for Prodigy Tube-Mount Guns See Figure. Weights are listed on page. Item Part Description Quantity Note 00 GUN MOUNT, Prodigy auto, horizontal, universal 0 MOUNT, Prodigy, auto gun, horizontal, universal 07 JAW ASSEMBLY, fixed, clamp w/ground, Prodigy auto 07 JAW, floating clamp, Prodigy auto 907 HANDLE, adjustable, /8 6 x.7 in. 0 CAP, clamp, bar, universal 6 0 SCREW, flat head, socket, M8 x 0, black SCREW, socket, M8 x, zinc WASHER, lock, split, M8, steel, zinc WASHER, flat, 0.06 x 0.8 x 0.06 in, zinc Figure Horizontal Bar Gun Mount for Sure Prodigy Tube-Mount Guns

21 Nordson Automatic Spray Gun Support Kits 9 Vertical Bar Gun Mount for Prodigy Tube-Mount Guns See Figure 6. Weights are listed on page. Item Part Description Quantity Note 0 GUN MOUNT, Prodigy auto, vertical, universal 0 MOUNT, Prodigy, auto gun, vertical, universal 07 JAW ASSEMBLY, fixed, clamp w/ground, Prodigy auto 07 JAW, floating clamp, Prodigy auto 907 HANDLE, adjustable, /8 6 x.7 in. 0 CAP, clamp, bar, universal 6 0 SCREW, flat head, socket, M8 x 0, black SCREW, socket, M8 x, zinc WASHER, lock, split, M8, steel, zinc WASHER, flat, 0.06 x 0.8 x 0.06 in, zinc Figure 6 Vertical Bar Gun Mount for Prodigy Tube-Mount Guns

22 0 Nordson Automatic Spray Gun Support Kits Universal Bar Mount Kit See Figure 7. Weights are listed on page. Item Part Description Quantity Note 0067 KIT, universal, mount bar, auto, ft. 0 CLAMP, bar, transition, universal 0 CAP, clamp, bar, universal 0 SCREW, flat head, socket, M8 x 0, black 770 ROD, adjusting, aluminum,. O.D. x ft. 60 CAP/PLUG, long,. in. I.D. Figure 7 Universal Bar Mount Kit for Bar-Mount Guns Adapter Kit for Versa-Spray Guns Item Part Description Quantity Note 07 KIT, adapter, 0.6 in. bar gun to. in. diameter bar 09 ADAPTER, 0.6 in. diameter bar gun to. in. diameter bar 097 BALL, chrome steel, 6. mm diameter,, C6 8 SCREW, set, flat, M8 x 0, black Figure 8 Adapter Kit for Versa-Spray Guns

23 Nordson Automatic Spray Gun Support Kits Weights Mounting Kits and Bars Use these charts to calculate the weight of your gun support assembly and guns. Do not exceed the maximum load capacity of the gun mover. Note that the hoses, cables, and tubing will add additional weight. Part No. Description Kg Lbs 0 Kit, single horizontal bar, gun support Kit, multiple horizontal bar, gun support Kit, single vertical bar, gun support Kit, multiple vertical bar, gun support Sure Coat/Encore vertical bar gun mount Sure Coat/Encore horizontal bar gun mount Prodigy horizontal bar gun mount. 0 Prodigy vertical bar gun mount Universal bar mount kit Versa-Spray adapter kit Tube, 6 mm long, mm/.7 in. O.D Tube, meter long, mm/.7 in. O.D Tube, meters long, mm/.7 in. O.D Tube, meters long, mm/.7 in. O.D... Panel Mount Clamp Assembly, consisting of: Screws (), 986 Screws (), 0 Panel Mount Clamp (), 0 Clamp Cap () Transition Clamp Assembly, consisting of: 0 Screws (), 0 Transition Clamp (), 0 Clamp Caps () Guns Guns kg Lbs Versa-Spray II Bar Mount Old Versa-Spray II Bar Mount New Sure Coat Tube-Mount 6 ft (with hose hanger) Sure Coat Tube-Mount ft (with hose hanger).0. Sure Coat Tube-Mount ft (with hose hanger).00. Sure Coat Bar Mount Prodigy Tube-Mount Gun..96 Prodigy Bar-Mount Gun Encore Tube-Mount Gun ft.0. Encore Bar-Mount Gun 0.6.

24 Nordson Automatic Spray Gun Support Kits Dimensions Single Horizontal and Vertical Gun Supports HORIZONTAL 90 mm (9.9 in.),, or meter 9 mm (.7 in.) HORIZONTAL AND VERTICAL VERTICAL 60 mm (0. in.) (Adjust as needed) 800 mm (. in.),, or meter 686 mm (7 in.) Figure 9 Single Horizontal and Vertical Gun Support Dimensions

25 Nordson Automatic Spray Gun Support Kits Multiple Horizontal and Vertical Gun Supports HORIZONTAL,, or meter m (9.7 in.) 90 mm (9.9 in.) 0 mm (9.8 in.) mm (0.0 in.) (Adjust as needed) 9 mm (.7 in.) HORIZONTAL AND VERTICAL VERTICAL 60 mm (0. in.) (Adjust as needed) 800 mm (. in.),, or meter 686 mm (7 in.) Figure 0 Multiple Horizontal and Vertical Gun Support Dimensions

26 Nordson Automatic Spray Gun Support Kits Issued / Original copyright date 0. Encore, Prodigy, Sure Coat, Versa-Spray, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.

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