What are the Different Types of Battery Connectors and Lugs?

Transcription

1 What are the Different Types of Battery and Lugs? Precision Die Cast Quick Designed to perform under the most demanding conditions: heat, vibration, corrosive chemicals. Quick Cable s proprietary alloy used in our precision die cast connectors provides: Precise dimensions to fit battery posts for maximum contact Best balance of conductivity and durability Maximum fatigue resistance, impact strength and ductility UL and CUL listed when crimped with Quick Crimp tools Made in U.S.. Meet RoHS standards; meets California Prop 5 Permanent gauge printing for easy identification Tin plated to resist corrosion vailable as standard battery clamps and lugs that can be crimped or soldered vailable as Fusion connectors with solder and flux preloaded in the barrel for easy soldering lso available as Quick Compression connectors to make permanent repairs without specialized tools Many styles available in gauges from gauge to 2 MCM Heavy Duty Copper Tube MagnaLug Quick Cable s MagnaLug line is the heavy duty, high quality, high performance series of copper tube lugs, designed for trucks, buses, agriculture, construction, mining, and other severe duty installations. Made of 100% copper, tin plated for added conductivity and to resist corrosion UL and CUL listed when crimped with Quick Crimp tools Wider and thicker pad than standard copper tube lugs for more contact area and greater strength Permanent gauge printing for easy identification Tin plated to resist corrosion RoHS compliant vailable in a variety of configurations: standard lugs, bent, angled, NEM, and as butt splice tubes vailable as Fusion connectors with solder and flux preloaded in the barrel for easy soldering Many styles available in gauges from to /0 gauge Made in U.S.. 1

2 Copper Tube MX Seamless 100% copper tube construction Lugs Quick Cable s standard line of copper tube lugs feature seamless construction and quality details you don t always find in OEM quality parts. Most styles UL and CUL listed when crimped with Quick Crimp tools Flared barrels for easy installation on cables Stud holes from to ½" vailable in a variety of configurations including straight and angled lugs, and butt splice tubes Tin plated to resist corrosion, also available without plating Many styles available in gauges from to /0 RoHS compliant Brazed Seam Copper Lugs Brazed seam copper lugs are a great choice for certain applications and they still come with tin plating for corrosion protection and in a variety of sizes. UL and CUL listed Crimp or solder Stud holes from to ¾" vailable as ring terminals, flag terminals and butt splices Many styles available in gauges from to /0 RoHS compliant utomotive, Marine, Military & Specialty Terminals Quick Cable offers a variety of battery terminals for specific applications, including high-volume retail carded products. Clamp-type terminals available in lead and brass, and lead with epoxy coat Military style terminals feature long bolt for additional connections Marine terminals available in lead, epoxy coated lead, and brass with plated fasteners OEM style band lead-free terminals in a variety of configurations quickfigurator.com quickcable.com quickhowto.com 17

3 Copper Precision Die Cast Quick The Only Battery that Exceed SE Standards, are Listed and Made in U.S.. Made of cast copper alloy, tin-plated for added conductivity and corrosion resistance 25 times better than SE conductivity standard, J13 and J111 Permanent, indelible, readable gauge and polarity stamped on clamp Fasteners included Kits are available UL STD and CUL, when applied with Quick Crimp 2 (255, 255M, 255R and 255MR standard and ratchet versions) Straight Clamp Right Elbow Left Elbow Flag Connector with ccessory Take-Off WG 2 1 /0 2 MCM mm Positive Negative Universal Positive Negative Positive Negative Positive Negative Straight Flag 00P 00N 00U 00P 00N 00U 10P 10N 20P 20N 00P 00N 00U 10P 10N 20P 20N 002P 002N 002U 102P 102N 202P 202N 302P 302N 001P 001N 101P 101N 201P 201N 301P 301N 010P 010N 110P 110N 210P 210N 310P 310N 310P 020P 020N 120P 120N 220P 220N 320P 320N 020P 320P 030P 030N 130P 130N 230P 230N 330P 330N 330P 00P 00N 10P 10N 20P 20N 30P 30N 00P 00N 10P 10N 20P 20N 30P 30N Smooth contact surface provides greater conductivity Perfectly centered bolt holes improve clamp efficiency and strength with ccessory Take-Off Connector is drilled, tapped and furnished with screw connection for accessory take-off Compatible with standard industry crimpers 1 Barrel chamfered for easy wire entry and crimp information printed on barrel

4 Stud Terminal/Stud Flag Stackable & Locking Use with stud batteries; enables multiple battery hook up Stackable, 3-position anti-rotation teeth bite into lead for positive hold of different cable gauge can be mixed for maximum application and layout flexibility Use -1 closed cap nut to terminate For preassembled lugs and cable see QuickLinks dd-on Safe professional method of installing additional connectors dd-on connector stud size is -1 x 11/1" Connect heavy duty accessories such as winches Use -1 closed cap nut to terminate Stud Hole B Quick Cable Exclusive WG 2 1 /0 2 MCM mm Heavy Wall Copper Lugs Heavy Wall Lug ( mm) (10 mm) (12 mm) 0E 0F 0H 0E 0F 0E 0F 0H 02F 02H 01F 01H 10F 10H 20F 20H 30F 30H 0F 0H 0F 0H Heavy wall cast copper alloy lug Stronger than copper tube lugs Raised pad prevents shorts Tin-plated for corrosion resistance (10 mm) Crimpable Side Terminal Connector 10053F 10055F Stud Terminal Locking (10 mm) (12 mm) 90F 90F 902F 902H 901F 901H 910F 910H 920F 920H 930F 930H 90F 90H Crimpable Side Terminal Connector Specially formed to accept side terminal battery connectors Stud Flag Locking 510F 520F 530F dd-on Connector Right 3710U 3720P, 3720N 3730U 370P Left 310U 320P, 320N 330U 30P See the videos on applying precision die cast connectors. quickfigurator.com quickcable.com quickhowto.com

5 Copper Precision Die Cast Ideal for Field Repairs, Solder and Flux Preloaded in Barrel No learning curve if you can use a torch, you can make a quality connection Made of cast copper alloy, tin-plated for added conductivity and to resist corrosion Superior reliability for years of dependable service Up to 70% stronger than crimp method More consistent quality than any other solder method Especially good in presence of destructive vibration or corrosive chemicals Faster, less confusing and less costly than multi-component solder slug programs Fasteners included Kits are available Barrel chamfered for easier cable entry Solder and flux precisely metered Stud Hole B WG & 2 & 1 /0 mm 2 13 & 32 & Relative Pull-Out Strength Comparison Cable size Straight Clamp Right Elbow Left Elbow Flag Connector Positive Negative Positive Negative Positive Negative Positive Negative 030P 030N 0301P 0301N 1301P 1301N 2301P 2301N 3301P 3301N 0310P 0310N 1310P 1310N 2310P 2310N 3310P 3310N 0320P 0320N 1320P 1320N 2320P 2320N 3320P 3320N 0330P 0330N 1330P 1330N 2330P 2330N 3330P 3330N 030P 030N 130P 130N 230P 230N 330P 330N Metallurgical bond occurs between copper connector and copper wire Heavy Wall Lug (10 mm) 30F 301F 310F 320F 330F 30F (12 mm) 30H 301H 310H 320H 330H 30H FUSION Flags re Ideally Suited for Building or Repairing Cable Harnesses 2 MCM /0 Ga. Crimp Ga. Ga. Ga. 1 Ga. 2 Ga. Truly solderable flags are a FUSION exclusive, no other solder connector program offers flags or has this capability FUSION barrels are unslotted, so no wire is exposed Use with heat-shrink tubing for maximum durability Ga. Ga. Quick & Fusion points represent average values Pull test pounds

6 Compression Copper Precision Die Cast Ideal for Field Repairs, No Special Tools Required Made of cast copper alloy, tin-plated for added conductivity and corrosion resistance ll clamps, lugs, compression nuts and fasteners are tin-plated Compression nuts color coded to industry standard Bolt hole perfectly centered, stronger, longer life Clamp full height of battery post for maximum electrical contact Fasteners included Made in U.S.. Compression nuts color-coded to cable stripes See the videos on applying Fusion and Compression connectors. Stud Hole B WG mm & 1 32 & /0 Straight Clamp Right Elbow Left Elbow Flag Connector Positive Negative Universal Positive Negative Positive Negative Positive Negative Universal 0P 0N 0U 0P 0N 0U 510P 510N 520P 520N 530P 530N 530U 02P 02N 02U 5102P 5102N 5202P 5202N 5302P 5302N 5302U 10P 10N 10U 5110P 5110N 5210P 5210N 5310P 5310N 5310U 20P 20N 20U 5120P 5120N 5220P 5220N 5320P 5320N 5320U 30P 30N 30U 5130P 5130N 5230P 5230N 5330P 5330N 5330U 0P 0N 0U 530P 530N 530U Four Easy Steps Quick Installation Uses Ordinary Hand Tools Heavy Wall Lug (10 mm) F F 2F 510F 520F 530F 50F (12 mm) H H 2H 510H 520H 530H 50H 1. Strip 7/" (22 mm) of insulation from the cable end. (1-1/" for and /0 gauge.) 2. Insert bare wire into compression nut. Compression Nut WG mm & 1 32 & / Thread connector on compression nut.. Hold compression nut using wrench. Rotate connector down until the compression nut is seated. quickfigurator.com quickcable.com quickhowto.com 21

7 MagnaLug Heavy Duty Copper Tube for Truck, Bus, Farm and Construction Equipment Made of 100% copper, tin-plated for added conductivity and to resist corrosion Heavy wall copper lugs have heavier wall than standard lugs Wider pad for better electrical contact and thicker pad for greater strength and conductivity Elbows and bent lugs are designed to reduce cable stress in confined space Excellent for commercial and industrial applications Exceeds SE conductivity standards J13 and J111 Conforms to TMC Recommended Practice RO10, merican Trucking ssociation, for closed eyelet terminals with anti-rotation feature (200 and 0 series) MagnaLugs are listed by UL/CUL (UL STD ) when applied with Quick Cable crimp tools 255, 255R, 255MR and 255M See the videos featuring MagnaLug connectors. Chamfered for easy cable entry Longer Standard tube lug Terminals color matched with battery cable and crimp dies Thicker 100% copper, tin-plated for corrosion resistance stamped on every MagnaLug Wider Stud Hole B 22 WG 2 & 1 /0 WG 2 & 1 /0 mm & mm & ( mm) 0D 0D 0D 01D 10D 20D 30D 0D Right Elbow Left Elbow 30F 309F 310F 311F 312F 313F 31F* *vailable with hole, see price list Starter/Ground Lug 5 Lug 90 Lug Locking, nti-rotating Stackable Lug Stud Hole Single Single Dual ( mm) (10 mm) (12 mm) (10 mm) (13 mm) (10 mm) (12 mm) ( mm) (10 mm) (10 mm) 0E 0F 0FV 0FL 0E 0F 0FV 0FL 20E 0E 0F 0H 0FV 0HV 0FL 0HL 20E 01E 01F 01H 01FV 01HV 01FL 01HL 201E 201F 10E 10F 10H 10FV 10HV 10FL 10HL 210F 510F 20E 20F 20H 20FV 20HV 20FL 20HL 220F 520F 30E 30F 30H 30FV 30HV 30FL 30HL 230F 530F 0E 0F 0H 0FV 0HV 0FL 0HL 20F 50F (10 mm) 31F 3F 320F 321F 322F 323F 32F* Butt Splice Regular Extra Long Retro Fit End Terminal (10 mm) Retro Fit Dual Cable Retro Fit End and In-Line Dual Cable Replacement terminal for threaded stud or side terminal batteries vailable as dual cable or end terminal stud hole Use with closed cap nuts for stud battery applications or flange bolt for side terminal batteries

8 MagnaLug Industrial Style Heavy Duty Copper Tube for Commercial and Electrical Equipment Chamfered for easy cable entry Two hole design resists loosening due to vibration or cable tugging and size clearly marked Wider and thicker Square pad for maximum contact For telecom, UPS, utilities and electric generators For fire, rescue, ambulance and other emergency vehicles Ideal for industrial applications, lift trucks and terminal blocks Longer barrel allows 3 crimps Sight Hole for cable inspection and weep hole for solder dipping 1-3/" center to center Stud Hole B WG 2 & 1 /0 mm 2 32 & ( mm) 90D 901D 910D 920D 930D 90D IND Sight Hole Lug Starter/Ground Lug NEM Two Hole Lug B 1-3/" Center-to-Center Stud Hole ( mm) (10 mm) (12 mm) ( mm) ( mm) (10 mm) (12 mm) (10 mm) (12 mm) 90E 90F 90H 0D 0E 0F 0H 901E 901F 901H 01D 01E 01F 01H 910E 910F 910H 10D 10E 10F 10H E 920F 920H 20D 20E 20F 20H E 930F 930H 30D 30E 30F 30H E 90F 90H 0D 0E 0F 0H Heavy Wall MCM Lugs for Stationary Battery Installations, Telecom, UPS, Utility Long barrel design for 2 crimp locations Designed specifically for fine stranded cables Has sight hole and flared barrel end for easier fitting on cable Bright tin plating to resist corrosion Permanent printing for die requirement, gauge size WG 2 MCM 22 MCM 313 MCM 3 MCM 373 MCM 0 MCM 535 MCM 777 MCM mm Single Hole Two Hole Lug Two Hole Lug 1" Center-to-Center 1-3/" Center-to-Center (10 mm) (10 mm) (13 mm) quickfigurator.com quickcable.com quickhowto.com 23

9 Ideal for Field Repairs, Solder and Flux Preloaded in Barrel Solder MagnaLugs No learning curve if you can use a torch, you can make a quality connection Made of heavy wall 100% copper tube for added conductivity and to resist corrosion Wider pad for better electrical contact and thicker pad for greater strength and conductivity Up to 70% stronger than crimp method More consistent quality than any other solder method Especially good in presence of destructive vibration or corrosive chemicals Faster, less confusing and less costly than multi-component solder slug programs Kits available Solder and flux precisely metered Stud Hole B WG 2 & 1 /0 mm 2 32 & Relative Pull-Out Strength Comparison Cable size Starter/Ground Lug Right Elbow Left Elbow Locking, nti-rotating Lug End Terminal Dual Cable ( mm) ( mm) (10 mm) (12 mm) (10 mm) (10 mm) (10 mm) (10 mm) Metallurgical bond occurs between copper connector and copper wire Butt Splice MCM /0 Ga. Crimp Ga. Ga. Ga. 1 Ga. 2 Ga. Ga. Ga. 2 Quick & Fusion points represent average values Pull test pounds See the video on applying Fusion connectors.

10 Copper Tube Lugs 100% Copper Tube Construction Seamless 100% copper tube construction Flared barrels can be crimped or soldered Ideal for general wiring as well as starter or ground connections Stud Hole B WG mm / C 5951C 5952C Straight Lugs Tin Plated ( mm) 59D 5951D 5952D 5953D 595D 5955D 595D 5957D 595D ( mm) 59E 5951E 5952E 5953E 595E 5955E 595E 5957E 595E (10 mm) 59F 5951F 5952F 5953F 595F 5955F 595F 5957F 595F (12 mm) 59H 5951H 5952H 5953H 595H 5955H 595H 5957H 595H ( mm) 59DV 5951DV 5952DV 5953DV 595DV 5955DV 595DV 5957DV 595DV 5 Lugs Tin Plated ( mm) 5952EV 5953EV 595EV 5955EV 595EV 5957EV 595EV (10 mm) 5952FV 5953FV 595FV 5955FV 595FV 5957FV 595FV (12 mm) 5952HV 5953HV 595HV 5955HV 595HV 5957HV 595HV ( mm) 59DL 5951DL 5952DL 5953DL 595DL 5955DL 595DL 5957DL 595DL 90 Lugs Tin Plated ( mm) 5952EL 5953EL 595EL 5955EL 595EL 5957EL 595EL (10 mm) 5952FL 5953FL 595FL 5955FL 595FL 5957FL 595FL (12 mm) 5952HL 5953HL 595HL 5955HL 595HL 5957HL 595HL Brazed Seam Flag 100% copper, Ideally suited for tin-plated solder dipping Non-insulated applications WG mm / Straight Lugs Unplated ( mm) ( mm) (10 mm) (12 mm) Copper Butt Splice Tin Plated WG mm ( mm) Brazed Seam Flag ( mm) (10 mm) (12 mm) Brazed Seam Non-Insulated Lugs Serrated barrel increases pullout strength Ideally suited for solder dipping applications 100% copper, tin-plated Stud Size Guide 12.0 mm 0." 10.5 mm 0.3". mm 0.31". mm 0.25" 5.3 mm 0." WG mm 2 2 / ( mm) Ring Terminal Tin Plated ( mm) (10 mm) /1" (12 mm) (12 mm) /" (20 mm) Butt Splice quickfigurator.com quickcable.com quickhowto.com 25

11 Battery utomotive, Heavy Duty and Lead-Free 5577U Polarity Lead side terminal stud hole Brass clamp Lead clamp Lead clamp w/ black epoxy paint Lead clamp w/ red epoxy paint Universal Universal Universal Negative Positive 5577U U 55U 55B 55R utomotive ccepts to gauge cable sizes Brass or lead construction with fasteners included U 55B 55U U 55R 7P 55U U Polarity Brass clamp accepts to ga. Brass clamp accepts to ga. Lead clamp accepts 1 to /0 ga. Positive Negative Universal P 7N 55U U Heavy Duty Clamps designed for truck, bus, construction, agriculture and industrial applications Brass or lead construction, fasteners included 2 Lead-Free OEM style replacement ideal for recreational, light and medium duty applications Tin-plated copper alloy resists corrosion Polarity specific to exact fit on battery post Two sizes handle to 1 gauge cable 105 Lead Free Positive Negative & 2 & 1 109P 211P Crimp with our B-Crimping Tool NEW 109N 211N Lead Free with uxiliary Take-Off Stud Size,,, 2, 1 Universal stud 105 See page 77 - Ring Stud Hole 120D 120E 120F 120H 1-2 Ring Stud Hole 220D 220E 220F 220H 109P - Left Flag Stud Hole 130D 130E 130F 130H NEW 1-2 Left Flag Stud Hole 230D 230E 230F 230H Serrated flange 109N - Ga. Right Flag Stud Hole 10D 10E 10F 10H 1-2 Right Flag Stud Hole 20D 20E 20F 20H

12 Heavy Duty Marine Polarity Top post to stud, brass with tin plated steel fastener Top post to stud, brass with tin plated steel fastener Top post to stud brass with tin plated steel fastener Top post to stud, lead with zinc plated steel fastener Top post to stud, lead w/epoxy paint, zinc plated steel fastener Top post to stud, lead w/epoxy paint, zinc plated steel fastener Positive Positive Negative Positive Positive Negative 13P 1P 15N 551P 551R 551B Top post to stud, lead with tin plated steel fastener Negative 551N Polarity Negative Positive 551P 15N 5517N 5517P Converts battery post to stud connector Permits quick disconnection from battery Polarity specific meets U.S. Coast Guard regulations Brass or lead construction, fasteners included 551B Brass Marine Terminals 551R Set Screw Universal polarity, clamp or side terminal 5U Lead construction, zinc-plated steel setscrew and fasteners included, accepts to 1 ga. cable 57U Polarity Lead clamp with zinc plated, steel fastener Lead side terminal with zinc plated, steel fastener stud hole Universal Universal 5U 57U Tie Bolt Patented design makes total wire contact 52U Universal polarity clamp or side terminal Lead construction, tin-plated steel tie bolt and zinc-plated fasteners included, accepts to 1 gauge cable 5510U Polarity Lead clamp with zinc plated, steel fastener Universal 52U Lead side terminal with zinc plated, Universal steel fastener stud hole 5510U Military Style 3-Way Polarity Lead, military style connector with zinc plated, steel fastener Negative 539N Lead, military style connector with zinc plated, steel fastener Positive 53P Clamp style lead connectors For versatile field replacement - 1 ga. 3-way top post connector 2 - /0 ga. 3-way top post connector - 1 ga. 3-way top post connector 2 - /0 ga. 3-way top post connector 151 Polarity Negative Positive Low profile design measures only 3/" high, long bolt permits additional power connections Polarity specific lead construction, zinc-plated steel fasteners included Complies with military spec, positive # and negative Right ngle Heavy Duty Brass Terminals Easily connect multiple batteries with a single cable using right angle terminals 539N Polarity 2 ga. - right angle HD brass terminal Negative 557N 2 ga. - right angle HD brass terminal Positive 557P 53P Quick Disconnect Polarity Top post, copper, brass plated zinc plated, steel fastener Side terminal, copper, brass plated zinc plated, steel fastener Top post, copper, bright tin plating, steel fastener Side terminal, copper, bright tin plating, steel fastener Negative Universal Negative Universal / turn of knob disconnects battery power Side terminal style fits positive or negative Clamp style fits negative top post quickfigurator.com quickcable.com quickhowto.com 27

13 NEW Battery Terminal dapters dapter for JIS (Pencil Post) llows use of SE connectors on pencil post Creates metal to metal contact, sold in pairs Polarity Battery post adapter for JIS ("pencil post") SE to JIS (Pencil Post) Conversion Negative/ Positive Tin plated brass 100 Stud-to-Post Conversion Converts stud to top post With steel insert Side Terminal-to- Post Conversion Converts side terminal to side post Polarity specific 5512 Conversion set of pos. & neg. conversion set of pos. & neg. conversion set of pos. & neg Conversion brass, set of pos. & neg. (for 5 mm side terminal conversion) SE to pencil post conversion neg. SE to pencil post conversion pos. 2 3 Specialty Terminal with Pole-to-Top Post Converts flag terminal to top post Not polarity specific Sold in pairs Flag to top post conversion 11 Battery Post Shims Rebuild worn battery posts Sold as each Battery post shims 115 Top Post-to-Side Terminal TP to ST connector negative TP to ST connector positive Converts top post to side terminal With steel insert Polarity specific, fasteners included dapter Bushings llows smaller cable to fit larger terminals Not polarity specific Copper alloy, tin-plated Bushing Size Fits Terminal gauge 2 gauge 1 gauge Cup Jumpers/Formation Cables Used to charge batteries in series 10 gauge UL 90 C wire (UL style 30) Polarity-specific lead ends Custom jumpers available 1" (0 cm) long, center-to-center Fine-stranded copper conductor 10 gauge 1" (0cm) cup jumpers dapter Bolts and Nuts Precision-machined from solid brass, includes zinc-plated steel nut and washer dapter bolts available in single (007) and dual (00) power leads Dual power leads (00) require use of 70 lead spacer ccessory adapter adapter bolts 007 bolts & and 00 ccessory Post dapter s dapter bolt, side terminal accessory post for single ccessory power adapter lead nut 02/025/029 dapter bolt, side terminal accessory post for double power lead dapter nut, top terminal accessory post dapter nut, top terminal accessory post dapter nut, top terminal accessory post ccessory adapter bolts 007 & 00 ccessory adapter nut 02/025/029 ccessory adapter nut 02/025/029 Measurements Material - 1 x accessory stud: - 1 x - 1 x 1 accessory stud: - 1 x - 1 x 9/1", inside thread; accessory stud: - 1 x 9/1" - 20 x 9/1", inside thread; accessory stud: - 1 x 9/1" - 1 x 3/", inside thread; accessory stud: - 1 x 3/" Brass; zinc plated steel fastener Brass; zinc plated steel fastener Brass; zinc plated steel fastener Brass; zinc plated steel fastener Brass; zinc plated steel fastener

14 Fastener Hardware for Battery pplications 2c Complete selection of standard and heavy duty battery related hardware Hardware meets or exceeds OEM, SE or Mil specifications, where relevant Item 1 2a 2b 2c 3a 3b x 1-5/", OEM type Bolt, square head & shoulder nut, oil-treated -1 x 1- Bolt, square head & shoulder nut, tin-plated -1 x 1- Bolt, square head & nut, zinc-plated -20 x 3/" Bolt, hex head & nut, zinc-plated -1 x 1-, Bolt, square head & shoulder nut, QuickCote treated -1 x 1-, Black Bolt, square head & shoulder nut, QuickCote treated -1 x 1- Bolt, square head & shoulder nut, zinc-plated -1 x 2", Mil spec Bolt, square head & nut, tin-plated 1-1/" x x 1 Bolt, square head & hex nut, tin-plated 1-1/" x x 1 Bolt, square head & hex nut, zinc-plated Material R 9B a 2a 2b 3b x 15/32" Bolt, side terminal, for single power lead,zinc-plated -1 x 13/32" Bolt, side terminal, for single power lead, OEM type, zinc-plated -1 x 1" Bolt, side terminal, for dual power lead, OEM type, zinc-plated a b 13c a 13b 13c nut, self locking Flange, zinc-plated -1 nut Shoulder, tin-plated -1 nut Closed cap, stainless steel -1, red nut Closed cap, powder coated -1, black nut Closed cap, powder coated -20, wing nut For hold-down bolt, zinc-plated -1, wing nut Forged steel, tin-plated -1, wing nut Forged steel, tin-plated -1, hex nut, zinc-plated -1, hex nut, zinc-plated Stainless steel Stainless steel Stainless steel T R 01B Spacer for 70 dual power lead, side terminal bolt lso fits 00 dual power lead accessory post adapter washer Fender, Use with 73 wing nut for hold-down applications Lead washer zinc-plated washer zinc-plated 75 quickfigurator.com quickcable.com quickhowto.com 29

15 Solderless Terminals for busive Environments Ring Spade Female Disconnect Male Disconnect See the video on applying Gardian Terminals. Tin-plated copper Crimp Heat-shrink tube Meltable sealant Female Bullet Male Bullet Butt Connector Gardian Terminal ssortment pieces of Gardian and PVC 33 pieces of 11 styles of terminal 5 pieces of 10 styles of terminal 125 pieces of 3 styles of butt connector Rated 00V, +17 F (+75 C) Highest quality heatshrink solderless terminals for use in demanding auto, truck, bus, agriculture, construction or industrial applications Polyolefin heat-shrink insulation provides long lasting strain relief from vibration Integral meltable sealant locks out moisture, corrosive salts and fumes Fully Insulated Female Disconnect Size Wire End View Color Fully Insulated Male Disconnect Size Wire End View Color size Wire Color size Wire Color Wire Color Fusion Solder Heat-Shrink Butt Connector Kits Controlled soldering combined with Transparent sleeves with color-coded heat-shrink tubing in one step sealing rings easy to inspect Rated 00V, 230 F (110 C) Fusion Solder Butt Heat-Shrink Butt Connector Kit Wire Color pieces of 3 styles of Fusion butt connectors 15905

16 Premium Nylon Solderless Ring Double Crimp Nylon Spade Double Crimp Butt Connector Wire Color Premium Nylon Solderless Kit # pieces/double crimp 2 types Tin-plated copper Crimp Designed for heavy duty applications to resist vibration and moisture Tin-plated, annealed copper for improved corrosion resistance, max conductivity and crimp strength 3-part construction contains inner lug, additional copper sleeve for added strength, crimpability and seamless outer nylon cover Serrated barrel for greater wire retention/ pullout strength Operating temperature range from -7 F to +221 F (-55 C to +105 C) Rated 00V Female Disconnect Male Disconnect Insulated Female Disconnect Size Wire End View Color Insulated Male Disconnect Size Wire End View Color Insulated Bullet Female.07 Natural Insulated Bullet Male.07 Natural See the video on applying double crimp Terminals. quickfigurator.com quickcable.com quickhowto.com 31

17 PVC Solderless for General Purpose pplications Ring Crimp Heavy Duty Ring Multi-Stud Ring Tin-plated copper # # Black Black Black ,,,,,, Rated 00V, +17 F (+75 C) Disconnects, M/F bullets and piggyback 300V, +17 F (+75 C) Quality terminals for years of dependable service Tin-plated, annealed copper for improved corrosion resistance, max conductivity and crimp strength Serrated barrels for greater wire retention/pullout strength Ridged PVC sleeves for improved abrasion resistance Spade Locking Spade Flange Spade Hook Bullet Female Bullet Male

18 Female Disconnect Male Disconnect Piggyback Disconnect Pin Terminal PVC Solderless Connector Kits Quality terminals for years of dependable service Tin-plated, annealed copper for improved corrosion resistance, max conductivity and crimp strength Ridged PVC sleeves for improved abrasion resistance Stud tab T-Tap Connector 175 pieces, no tool, 1 types of terminals 00 pieces, 2 types of terminals, no tool 175 pieces, full assortment of PVC terminals 100 pieces, includes tool, 1 types of terminals 295 pcs., includes tool/1 types of terminals 2 pcs., 3 styles of butt connectors/no tool Wire Color Way Connector Wire Color -Way Connector Wire Color Butt Connector Wire Color Parallel Butt Connector Wire Color Stepdown Butt Connector Wire / 1-22 / / Quick Tap Connector Wire Color White 102* / 1-1 Brown *With no stop. Bullet Tap Splice Wire Color 1029 See the video on applying PVC solderless Terminals quickfigurator.com quickcable.com quickhowto.com 33

19 Nylon Solderless Nylon Insulated Female Disconnect Size Wire End View Color Nylon Insulated Male Disconnect Size Wire End View Color Designed for heavy duty applications and superior performance Tin-plated, annealed copper for improved corrosion resistance, maximum conductivity and crimp strength Serrated barrel for greater wire retention/ pullout strength Operating temperature range from 7 F to +221 F (55 C to +105 C) Rated 300V UL/CS listed where applicable Flag Terminal Insulated Size Wire gauge Color Nylon Butt Connector Flared Ends Wire Color Specialty Terminals and , , 112 Wire way female receptacle Double male tab receptacle Closed end flat connector Closed end flat connector Closed end flat connector Closed end connector Closed end connector Closed end connector Closed end connector Closed connectors for multi-wire use Made of nylon UL/CS listed where applicable Wire for Copper Wire Wire Color Gray Orange Use on solid or stranded copper wire Threaded steel insert permits positive bite Can be used with multiple wires UL/CS listed where applicable Gray and blue rated 300V; orange, yellow and red rated 00V 3

20 Non-Insulated Solderless Tin-plated, annealed copper for improved corrosion resistance, maximum conductivity and crimp strength Serrated barrels for greater wire retention/pullout strength Ring Spade Female Disconnect Male Disconnect Flag Terminal Butt Connector Seamless Butt Connector Disconnect dapters Weather Pack OEM Terminals, Housings and Seals Stud/Tab Size Wire Stud/Tab Size Wire Stud/Tab Size Wire Ideal for engine compartment and other harsh environment use Seals out water and moisture Nylon housings rated at - F to +22 F (- C to +12 C) OEM Terminals & Housings 1-way female connector 1-way male connector 2-way female connector 2-way male connector 3-way female connector 3-way male connector -way female connector -way male connector -way female connector -way male connector / 2/ Terminals have lock tabs that snap into housing cavity and are tin-plated Silicone seals and plugs have multiple ribs to form positive seal in housing cavity 20-1 gauge, male terminal 20-1 gauge, female terminal gauge, male terminal gauge, female terminal 12 gauge, male terminal 12 gauge, female terminal 20-1 gauge, seal gauge, seal 12 gauge, seal Plug OEM terminal extractor tool Stud/Tab Size Wire Stud/Tab Size Wire Wire Wire Stud/Tab Size Male/female/male Male/ stud hole Female/dual male Male/ stud hole Dual male/90 /female Male terminal Female terminal Male connector Female connector Plug Seal Tool quickfigurator.com quickcable.com quickhowto.com 35