Every flight a part of us. Aircraft Philipp Group
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1 Every flight a part of us. August 2013
2 Sites of the Aircraft Philipp Karlsruhe Erzbergerstrasse 115 D Karlsruhe Aircraft Philipp Ampfing Wernher-von-Braun-Straße 4 D Ampfing Aircraft Philipp Übersee Gewerbestrasse D Übersee
3 Übersee Company History of the 1998 founded by Rolf Philipp Motor glider production 2001 Reorientation to machined parts Karlsruhe 2002 CATIA V5 NC Programming services established 2004 Relocation to new production facility Ampfing Acquisition of the PMB Maschinenbau GmbH production of Heinkel Scooter Since 1962 supplier for the aerospace industry (milling of aero-structures) January 2013 renaming to Aircraft Philipp Karlsruhe GmbH Acquisition of the CRP Ampfing and renaming to Aircraft Philipp Ampfing engineering services and machine building industry Since 2002 supplier for the aerospace industry (aero-engine parts) Strategic Partnership with a leading manufacturer of sheet metal & sub assemblies 2011 Extension of Production Area
4 CAD / CAM, Engineering - Build to Print - Design to Cost - Design to Weight (with Partner) - CAD / CAM with CATIA V5, NX (Unigraphics), Hypermill, NCL - NC Programming with 13 experienced & highly qualified employees no bottleneck in new parts ramp up short lead times - Quality Planning including the full supply chain with special processes like, surface & heat treatment, flame & plasma spraying, shot peening TIG & EB welding etc. - Continuous Improvements Processes established
5 Machining - 52 modern CNC Milling machines, size up to mm (5-axis) - 8 modern CNC Turning machines, size up to Ø mm and mm length - 3 EDM (electrical discharge machining) machines, size up to 1.000mm - Over machining hours - 3-shift concept with high grade of automation - Single part production and high lot sizes - Development parts and serial production
6 Competence in machining of aerospace materials - Machining of Plate / Forgings / Castings & Bar raw materials - Aluminum like (2024), (6061), (7075), - Titanium like (Ti Al6 V4), 3,7144 (Ti ), (Ti Al5 Sn2), - Stainless Steel like (15-5PH), (17-4PH), (Jethete), - Nickel-base Alloys like (Waspaloy), (Alloy 718), (Alloy 41), - Global Supply Chain for Raw Material by aerospace approved suppliers
7 Non Destructive Testing (NDT) Fluorescent penetrant inspection - MOC Type U 180 R - EN ISO DIN EN 4179 und NAS 410 certified NDT personnel - Level II + III approved personnel Magnetic Particle Inspection - K+D Flux-Technik type ACY EN ISO DIN EN 4179 und NAS 410 certified NDT personnel - Level II + III approved personnel Approvals - NADCAP approved - Airbus UK, MTU Aero Engines, Rolls Royce Deutschland, Liebherr Aerospace, Gulfstream, RUAG Technology, Pilatus Aircraft
8 Production ready to install parts - Machining of components - Ready-to-use component assemblies - Threading - Riveting - Bonding - Pressing - Labeling - Quality assurance and accompanying documents
9 Quality Assurance (QA) - Continuous Quality Inspection during production process - Air-conditioned metrology room - Modern coordinate measurement machines with offline programming system PCDMIS - Numerous smaller measuring instruments - NDT using magnetic particle testing (MPI) and penetration testing (FPI) [NADCAP certified] - Conductivity measurement - Hardness testing - First Article Inspection (FAI) according to AS9102
10 Certifications Company certifications EN/AS 9100 DIN EN ISO 9001 DIN EN ISO QSF-A NADCAP for NDT Customer approvals Alstom Airbus UK Eurocopter Gulfstream Siemens Nord Micro Telair PFW Spirit Aerosystems Airbus Deutschland Cassidian Embraer MTU Aero Engines Liebherr Aerospace Rolls Royce Deutschland Pilatus Aircraft RUAG Technology Staff qualification ISO certified auditors DIN EN 4179/NAS 410/NDTQ certified crack inspection personnel Level II and Level III certified personnel
11 Programs (Direct & Indirect) Involvement Helicopters Agusta Eurocopter NH90 Eurocopter Tiger Eurocopter EC145 Eurocopter BO105 Cruise Missiles Taurus Meteor Iris-T Roland Lafette Space Ariane 4 Ariane 5 Railway Siemens Combino Stadler Flirt Stadler GTW Alstom Aircraft (Civil / Military) Airbus A300 Airbus A318 / A319 / A320 / A321 Airbus A330 / A340 Airbus A350 Airbus A380 Airbus A400M Alpha Jet Boeing 737 Boeing 787 Bombardier CRJ 700 / 900 / 1000 Dassault Rafale Embraer E190 Eurofighter Mitsubishi Regional Jet (MRJ-70/-90) Irkut MS21 Gulfstream G150 / G 280 / G650 Mc Douglas F4 Pilatus Aircraft PC 12 Tornado Fokker F27 / F28 / F50 / F100 Dornier DO 228 / DO 328 / DO 728 Aircraft Engines Tay 611 8C PW 300 PW 6000 GP 7000 EJ 200 Larzac 04 TP 400 MTR 390 RB 199
12 Aero-Structures Parts
13 Aero-engine Development Parts Splitcase, Ø460mm, Inconel 718 Blisk, Ø820mm, Titan Disk Rotor, Ø500mm, 17-4PH Seal Reatainer, Ø630mm, Inconel 718 Tie Shaft, Ø100x650mm, Inconel718 Impeller, Ø450mm, 17-4PH
14 Where we are located: Points of Contact: Germany Hamburg Berlin Aircraft Philipp Karlsruhe Erzbergerstrasse 115 D Karlsruhe Timm Dinges Rolf Philipp President Tilmann Rosch Business Development Cologne Frankfurt Munich Aircraft Philipp Ampfing Wernher-von-Braun-Straße 4 D Ampfing Heinz Bähr heinz.baehr@aircraft-philipp.com Sebastian Mayer Sales Sebastian.mayer@aircraft-philipp.com Aircraft Philipp Übersee Gewerbestrasse D Übersee Toni Liedl toni.liedl@aircraft-philipp.com
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