Composite Program in Taiwan Aviation Industry and Areas of Interest(s)
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1 Composite Program in Taiwan Aviation Industry and Areas of Interest(s) Eric Chen Initial Airworthiness Section CAA of Taiwan Singapore, September 3, 2015
2 Outline 2
3 CAA Flight Standards Division (FSD) Introduction 3
4 Trend of Global Flight Safety Management Establishment and Implementation of State Safety Program (SSP) Enhancement & Improvement of Regional Integration & Cooperation 4
5 CAA Organization 5
6 Formal Sections Command & Supervision Organization Division Director FSD Organization Civil Aviation Medical Center Deputy Division Director Senior Specialist Senior Technical Specialist Airworthiness Inspection Section Airmen Certification Section 9 Taskforce Unit Flight Check Group Operations Inspection Section Policy & Procedure Section Initial Airworthiness Section Onboard Engineers Flight Operators Pilots Flight Administration Inspection Cabin Inspection Flight Ops Inspection Administration Airworthiness Inspection Airworthiness Inspection Flight Ops Inspection Airworthiness Flight Ops Airworthiness Certification Airmen Certification Major Repair/ Alteration Approval
7 Regulation Structure Civil Aviation Act 1:This Act is enacted to insure the aviation safety, a sound civil aviation system, compliance with international civil aviation standards, and promote the development of civil aviation. 9 delegates MOTC the authority to prescribe 06-07A 23 adopts international airworthiness standards FAR Part 23, 25, 27, 29, 31, 33, 34, 35, 36 EASA CS 23, 25, 27, 29, 31, E, 34, P, 36 Civil Aviation Act FAA Technical Standard Orders EASA European Technical Standard Orders Advisory Circulars, Aviation Safety Bulletins 7
8 Increasing Number of Aircraft 254 Number of Aircraft Aircraft (Total) GA-Helicopter Training School Air Transport GA-Balloon GA-Aircraft CAA 8
9 Composite Activities in Taiwan Aviation Industry Introduction 9
10 Aerospace Industrial Development Corp. (AIDC) Taiwan Advanced Composite Center (TACC) Composite Design, Development and Manufacturing 10
11 AIDC Profile Sha Lu (604,580 m 2 ) Aircraft Assy. & Testing Avionics & Flight Control Engineering Harness Fabrication & Installation Flight Test / Maintenance Taichung (285,260m 2 ) AIDC Headquarters Engineering Aircraft Parts Fabrication Avionics Assembly & Testing Taipei Taichung TACC (42,000m 2 ) Composite Design & Analysis Composite Process Development Composite Manufacturing Composite Assembly Complex Area: 10.4 Acres Inaugurate at Nov Kaohsiung Gang Shan (191,580m 2 ) Engine Parts Fabrication Engine Assembly & Testing 11
12 TACC Facility Layout NADCAP certified facility: 210 m long x 120 m wide. Total working area: 33,000 m 2 (360,000 ft 2 ) 100,000 class clean room: 8,900 m 2 (96,500 ft 2 ) 1st Floor: Receiving & Parking Lot Production Floor: Lay up, Curing, Machining, Inspection, Painting and Assembly 2nd Floor: Freezer, Material Preparation 3rd Floor: OOA Process Production 12
13 TACC Composite Capability Design, Analysis, Test and Integration Material & Process Engineering NDI and NDT Production Engineering Tooling Design & Manufacturing Composite Fabrication Composite Assembly Composite Painting Composite Repair 13
14 Worldwide Customers TACC provides high quality and high production rate products to worldwide prime A320 B787 B787 B787 B787 aircraft manufacturers including: Airbus, Boeing, MRJ MRJ ERJ 190 ERJ 190 C Series C Series Alenia, MHI, KHI, Bombardier, Bell, Sikorsky, Eurocopter, Honeywell. M429 S76 S76 S92 S92 14
15 Design and Production Composite Projects 1997 Sikorsky S Alenia C27J 2008 Mitsubishi MRJ 1997 Boeing B Bombardier CL300 15
16 Engineering Capability AIDC has 30 years experience and knowledge in: Airframe Design Stress Analysis Static Test Fatigue Test Dynamic Test Damage Tolerance Bird Strike Test Subsystem Design Electrical Design M&P Engineering Meets FAA/EASA/JCAB Requirements 16
17 Material & Process Engineering Test Lab (NADCAP Certified) Perform material receiving test, curing specimen test and part destructive test with: HPLC (High Performance Liquid Chromatography) FTIR (Fourier Transform Mid Infrared Spectrometer) DSC (Differential Scanning Calorimetry) DMA (Dynamic Mechanical Analysis) TMA (Thermal Mechanical Analysis) 17
18 Manufacturing Technology Hand Lay up Over 30 years experience. Expertise in severe contour parts. Auto Auto Lay up The future of manufacturing. Machine installed and start production at August OOA OOA Process Fully developed capability in RTM, RFI, VaRTM processes In development of other out of autoclave process 18
19 TACC 19 Facility Re Construction 21
20 TACC 19 Equipments Autoclaves: Expanding area for more autoclaves Heating up system: Electrical type Stable and reliability system Scholz 22
21 TACC 19 Facility Dedicated For SA AFT BF Project : 23
22 Composite Applications in Appliance 16g Seat - Composite Seat Back Structure 24
23 Composite Applications in Appliance Cargo Container Composite Structural Panels Taiwan Fylin Inc. (TFI) 25
24 CAL sets up the ability to maintain A350 Composite over 53% 26
25 EGAT sets up the ability to maintain B787 Composite over 50% 27
26 Areas of Interests A proposal of safety thinking 28
27 Areas of Interests Damage tolerance capability for composite material Inspection/Maintenance program for ensuring continued safety of transport airplane composite structure Accidental damage (HEWABI) Fuselage segment replacement Lightning strikes Supplier audit: NADCAP vs company audit Cooperation between authorities on supplier surveillance 29
28 Thank you! 謝 謝! 30
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