CAD Model Validation in the Product Life Cycle Management

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1 CAD Model Validation in the Product Life Cycle Management CAPVIDIA CEO Tomasz Luniewski BOEING is a trademark of Boeing Management Company. GPDIS_Template_2009.ppt 9/23/2009 1

2 Company Introduction Founded in 1994 Development of Engineering Software Engineering services 80+ programmers & scientists (20% PhD) Applications Areas: 3D CAD data Interoperability Repair & Healing Validation Quality Assessment CFD simulations - FlowVision Automatic CAD fitted adaptive meshing Multi-physics (fluid-structure-interaction) Parallel processing & optimisation

3 Capvidia Solutions CAD Interoperability - 3D TransVidia, FormatWorks CAD data translation with automatic repair & healing Server, batch translation CATIA V4 to CATIA V5 migration CAD Validation - CompareVidia CAD model validation and compare CAD Quality - QualityVidia PDQ Standards (AIAG D15,VDA 4955, JAMA) User/Process driven criteria Long term CAD data archiving (ISO STEP) CAD Collaboration ViewVidia Native, neutral, PMI CAD formats Annotation and measurements XML format through all Capvidia products

4 CAD Model Validation in the Product Life Cycle Management Product Life Cycle Management challenges Different Systems (software, hardware, OS) Different Data Formats (native, neutral, interpretation) CAD CAE CAM CMM PDM Design Engineering Manufacturing Metrology CMM Long Term Archiving Performance Validation Shape Validation Shape Validation Model Quality Validation GPDIS_Template_2009.ppt 4

5 3D CAD model validation with CompareVidia CompareVidia - CAD model validation Data formats IGES/STEP/CATIA/UGX/Pro/E, etc. Authority / Check Model Validation report Classification of incompatibilities Multilevel compare criteria global check volume, surface, canter of gravity local check geometry, shape additional check topology, colour, attribute, layer Validation against CMM points Validation of assembly definition ViewVidia collaboration 3D viewer Communicate validation results Visualise, annotate, measure 3D model (any CAD format) Free of charge (XML) GPDIS_Template_2009.ppt 10/01/2009 5

6 CompareVidia case studies High tolerance aerospace machining USA Europe GPDIS_Template_2009.ppt 6

7 High Tolerance Check for High Tolerance Aerospace Machining Aero-Plastics is a two-time award winner for Boeing Suppliers Since 1945 it has been machining parts in metals and plastics ISO 9002 and AS 9000 certified company Facility include four Fadal machining centers, CNC lathes, EDM equipment and several plastic injection molding machines

8 CAD Validation Process Native CATIA CATIA V5 SolidWorks EdgeCAM CMM Parasolid Native CATIA Validation 1 Parasolid IGES STEP CMM Points Native CATIA Validation 2 Native CATIA Validation 3 GPDIS_Template_2009.ppt 8

9 Design and High Tolerance Aerospace Machining ASCO - Boeing "Exceptional Engineering Achievement" Award for the slat tracks design A310 A320 A330/340 A /600 A380 Boeing 737 NG Boeing 777 Boeing 787 CRJ-700/900 ERJ 170/190 Dassault F7X

10 CompareVidia validation at ASCO How to validate the validation software? Known errors are introduced in the CAD model Original model and model with errors are compared All errors should be detected by CompareVidia Introduced Errors: Diameter: mm mm mm mm mm + 0.1mm Plane: mm mm - 0.1mm Radius: mm Surface: mm mm + 0.1mm Parallel planes: 0.001mm 0.01mm Hole position changed: mm mm mm Angled plane: + 0.1mm Hole removed Hole added GPDIS_Template_2009.ppt 10

11 CAD Validation Process CATIA V5 Native CATIA Power Inspect CMM Native CATIA Validation 1 ACIS Native CATIA Validation 2 CMM Points GPDIS_Template_2009.ppt 11

12 Summary CAD model validation CompareVidia benefits: Brings prediction into processes based on the reuse of 3D CAD models Complies with Boeing D standard Documents validation processes Easy to implement and use Easy to integrate with existing ISO procedures GPDIS_Template_2009.ppt 12

13 Selected Aerospace Customers

14 Questions Thank you for your attention GPDIS_Template_2009.ppt 14

15 CompareVidia extensions (PMI Validation) Different representations: Semantic PMI Object CATIA V5, UGX, Pro/E Non-Semantic PMI Object (poly-lines) - STEP GPDIS_Template_2009.ppt 15

16 PMI Validation Non-Semantic PMI (poly-lines) GPDIS_Template_2009.ppt 16

17 PMI Validation Non-Semantic PMI (poly-lines) GPDIS_Template_2009.ppt 17

18 PMI Validation Non-Semantic PMI (poly-lines) GPDIS_Template_2009.ppt 18

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