Directional VICKERS Controls

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1 Service Data Vickers Directional VICKERS Controls Directional Control Valve DG4V 3(S) *N FJ/FW 60 DG4V 3(S) *(L)/(L) FJ/FW 60 i-2002s

2 DG4V 3(S) *(L)/(L) FJ/FW 60 Spring offset/spring centered Single solenoid valves, solenoid at port end. Transient condition only. Single solenoid valves, solenoid at port end. Transient condition only. MODEL DG4V 3 C DG4V 3 DC DG4V 3S C DG4V 3S DC KNO CORE TUE S/ Right hand assembly shown, for left hand assembly all parts reversed except body (& spool on builds) and electrical connectors (where applicable) Screw(4 Req d) Nameplate Cover Gasket Strap Screw Screw Terminal box (W builds) Terminal box (J builds) Gasket Screw (ground) ody (flying lead) shown ody (Din) O Ring Spool Washer DC (8 builds C or DC) Spring Push Pin (included in Core Tube S/ see table) O Ring Core Tube S/ Plug C Plug DC O Ring Pin O Ring (4 Req d) Orfice Plug Coil (See Table) O Ring Knob DIN Coil (See Table) Washer C vailable in seal kit only vailable in spool accessory kit vailable in mounting kit only vailable in qty s. of 25 or more only Not available for sale Torque lbf. ft.(5,0 7,0 N.m) Torque lbf. in.(2,3 2,8 N.m) Torque lbf. ft.(30 36 N.m) Torque lbf. in.( N.m)

3 MODEL DG4V 3 C DG4V 3 DC DG4V 3S C DG4V 3S DC Nameplate KNO CORE TUE S/ Screw(4 Req d) DG4V 3(S) *C FJ/FW 60 Spring centered Double solenoid valves, spring centered Transient condition only Cover Gasket Strap Screw Screw Terminal box (W builds) Terminal box (J builds) DIN Coil (See Table) Gasket ody (flying lead) shown ody (Din) Screw (ground) Roll Pin O Ring (4 Req d) Orfice Plug Refer to other end of valve for common part numbers. DIN Coil (See Table) Washer DC (8C builds C or DC) Coil (See Table) O Ring Knob O Ring Spool Washer C Spring O Ring Push Pin (included in CoreTube S/) Core Tube S/ vailable in seal kit only vailable in spool accessory kit vailable in mounting kit only vailable in qty s. of 25 or more only Not available for sale Torque lbf. ft.(5,0 7,0 N.m) Torque lbf. in.(2,3 2,8 N.m) Torque lbf. ft.(30 36 N.m) Torque lbf. in.( N.m)

4 DG4V 3(S) *N FJ/FW 60 No spring detented Double solenoid valves, two position, detented. Transient condition only. MODEL DG4V 3 C DG4V 3 DC DG4V 3S C DG4V 3S DC KNO CORE TUE S/ Nameplate Strap Screw Screw(4 Req d) Cover Gasket Screw Terminal box (W builds) Terminal box (J builds) DIN Coil (See Table) Gasket ody (flying lead) shown ody (Din) Screw (ground) Roll Pin O Ring (4 Req d) Orfice Plug Refer to other end of valve for common part numbers O Ring DIN Coil (See Table) Detent kit Spool Push Pin (included in CoreTube S/) O Ring Core Tube S/ Coil (See Table) O Ring Knob vailable in seal kit only vailable in spool accessory kit vailable in mounting kit only vailable in qty s. of 25 or more only Not available for sale Torque lbf. ft.(5,0 7,0 N.m) Torque lbf. in.(2,3 2,8 N.m) Torque lbf. ft.(30 36 N.m) Torque lbf. in.( N.m)

5 MODEL DG4V 3 C DG4V 3 DC DG4V 3S C DG4V 3S DC KNO CORE TUE S/ Right hand assembly shown, for left hand assembly all parts reversed except body (& spool on builds) and electrical connectors (where applicable). LIMIT SWITCH DJUSTMENT Remove cover and energize solenoid. Loosen switch retaining screws and position switch to obtain complete circuit from common (C) thru normally open (NO) contacts. De energize solenoid and make sure switch returns to normally open (NO) position before re installing cover. DG4V 3(S) *(L)/(L) S3/S4 FJ/FW 60 Switch option Single solenoid valves, solenoid at port end. Transient condition only. Single solenoid valves, solenoid at port end. Transient condition only. Refer to L/L 60 for part & kit numbers Push Pin ody Screw Washer Screw racket Pad Switch S/ 6450 Washer 1453 Nut Roll Pin O Ring (4 Req d) Orfice Plug Knob O Ring Switch Mount O Ring O Ring Spacer Spring Hat O Ring Housing Gasket Spool Washer DC Spring O Ring Washer C Push Pin (included in CoreTube S/) Core Tube S/ Coil (See Table) O Ring Knob vailable in seal kit only vailable in spool accessory kit vailable in limit switch kit only vailable in qty s. of 25 or more only Not available for sale Torque lbf. ft.(30 36 N.m) Torque lbf. in.( N.m)

6 Construction of a typical single solenoid model

7 P T P T P T P T

8

9 DG4V 3(S) / FP3W 60 Terminal block with male receptacle Warning tag Terminal block lead DG4V 3(S) C/N FP5W 60 Terminal block with male receptacle Lead (red) Warning tag 4 Lead (orange) lead lead Lead (black) 3 Lead (white) Light kits cannot be installed without a terminal strip. VOLTGE KIT # 12VDC 24 VDC 98 VDC 120 VC 240 VC lead lead lead 5 Lead (black) 1 Lead (white) 1 green lead (ground) on valve body 3 white lead to terminal block 2 black lead to terminal block DG4V 3(S) / FP5W 60 Terminal block with male receptacle Warning tag lead lead Lead (black) 1 Lead (white) VOLTGE KIT # 12VDC 24 VDC 98 VDC 120 VC 240 VC For use on valves without terminal strip installed). Refer to valve model drawing for balance of part numbers. CUTION Electrical power must be disconnected before removing/replacing terminal block, receptacle plug, indicator lights or limit switch. 1 white lead to terminal block 5 black lead to terminal block 4 orange lead to terminal block 3 green lead (ground)on valve body 2 red lead to terminal block DG4V 3(S) / S3/S4 FP5W 60 Terminal block, male recept. & switch Warning 2 Lead (red) tag 4 Lead (orange) Common (black) lead lead 1 Lead (white) 5 Lead (black) S3 Lead red for (NO) S4 Lead white for (NC) 1 white lead to terminal block 5 black lead to terminal block 4 lead capped 3 green lead (ground) on valve body 2 lead capped 1 white lead to terminal block 5 black lead to terminal block 4 orange lead to terminal block 3 green lead (ground)on valve body 2 red lead to terminal block

10 DG4V 3(S) * FP 60 Instaplug male/female receptacle Handle Seal Screw (4 Req d) Nameplate (Refer to DWG. J ) Carrier LIght kit DG4V 3(S) * FPL 60 Instaplug male/female receptacle with lights Ring Gasket CUTION Electrical power must be disconnected before removing/replacing terminal block, receptacle plug, indicator lights or limit switch Screw X Screw (includes washer) 2 Req d / models Female receptacle S/ 4 Req d C/N models Screw (ground) CRRIER Insta plug & lights Lights Insta plug Terminal box (W 1/2 NPT thread) Terminal box (J 20mm thread) Warning tag S/ dapter X Screw (includes washer) 2 Req d / models 4 Req d C/N models Setscrew Gasket VOLTGE RNGE 12V C/DC 24V C/DC 115V C/DC 230V C/DC LIGHT KIT Insta plug part numbers and assembly/ disassembly sequence are the same for single and double solenoid valves. (P) Insta plug kit This kit is required to add the P option to both standard and high performance valves. Kit contains all parts to convert a standard terminal box equipped valve to the Insta plug (P) version.

11

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