POWER WAVE 455M/STT & (CE)

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1 Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-450 P-450 PARTS LIST FOR POWER WAVE 455M/STT & (CE)

2 P-450-A P-450-A ILLUSTRATION OF SUB-ASSEMBLIES

3 Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies P-450-A.1 P-450-A.1 For Codes: 10957, 11008, 11153, 11204, 11877, & Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No. SUB ASSEMBLY PAGE NAME PAGE NO. CODE NO. Miscellaneous items P-450-B.2 1 Case Front Assembly P-450-C 2 Control Box & Horizontal Divider Plate P-450-D Transformer & Output Rectifier Assembly P-450-G Switch Board Heatsink Assembly P-450-H (CE) (CE) (CE) Base, Lift Bale & Fan Assembly P-450-E 4 Input Assembly P-450-F Covers Assembly P-450-J

4 P-450-B.2 MISCELLANEOUS ITEMS (THESE ITEMS ARE NOT ILLUSTRATED) P-450-B.2 # Indicates a change this printing. Use only the parts marked x in the column under the heading number called for in the model index page. DESCRIPTION PART NO. QTY Main Harness Assembly, Includes: G X Connector (S1) (5 Socket) S X Square Flange Female Receptacle (S2) S X Capacitor T X LED Panel Mount Assembly S X Bi-Color LED T H24 1 X Yellow LED T FA 1 X Bushing T X

5 NOTES

6 P-450-C P-450-C Part Numbers Part Numbers Part Numbers Part Numbers 2A Case Front Assembly 28 28A D { { 28B A 35A 26C 26A 30B 32A B 11 30D 30E 30F 4C 17B 30A 30G 4D 30C B 27A F 16A 16B 15A 15B 24B 25A 25B 25C 15E 15D 15C 17A 24C C 33 5A

7 P-450-C.1 P-450-C.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 1 Case Front Welded Assembly L X X X 2A Control Panel Assembly L X X X 2B Thread Forming Screw (Not Shown) S X X X 3 Insulator S X X X 4A Thread Forming Screw S X X 4B 1/4 Plain Washer S X X X 4C Lock Washer E106A-2 1 X X X 4D 1/4-20 HN CF X X X 5A Output Terminal S X X X 5B Thread Forming Screw S X X X 5C Output Terminal Stud Nut T X X X 8 Duplex Receptacle S X 8 220V Receptacle S X X 9 #10-24 Speed Nut T X X X 10 Screwlock Kit S X X X 11 Thread Forming Screw S X X X 11 Self Tapping Screw S X X 12 LED Lens, Clear, Includes: S X X X 13 Retaining O Ring S X X X 14 MOV Assembly S X X X 15A Resistor S X X X 15B Resistor Mounting Bracket Set T X X X 15C Thread Forming Screw S X X 15D 1/4 Plain Washer S X X 15E Lock Washer E106A-1 2 X X X 15F #10-24 HN CF X X X 16A Cover Plate S X X X 16B Thread Forming Screw S X X X 17A Adapter Plate S X 17A Adapter Plate S X X 17B Self Tapping Screw S X X X 19 Plug Button T X X X 20 Plug Button T X X X 22 Locking Post (Not Shown) S X X X 23 Suppressor Assembly S X X X 24B Lock Washer T X X X 24C #10-24 HN CF X X X 25A Terminal Screw T X X X 25B Lock Washer E106A-15 3 X X X 25C Plain Washer S X X X 26A Current Transducer (Codes & 11008) S X X 26A Current Transducer (Codes 11153, 11204, 11807, & 11944) S X X 26B Thread Forming Screw (Not Shown) S X X X 26C Standoff S X X X 27 Switch Decal S X X X 27A Power Switch S X X X 28 Case Front Decal L X 28 Case Front Decal L X X 28A Decal, Options L X 28A Decal, Options L X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY July-2014

8 P-450-C.2 P-450-C.2 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 28B Close Doors Decal T X X X 28C Decal (Not Shown) L X X X 28D Decal (STT/POWERWAVE) T X X X 29 Plug & Lead Assembly S X X X Stud Cover Assembly, Includes: M X X X 30A Stud Cover Welded Assembly M X X X 30B Door Spring S X X X 30C Door Bumper T X X X 30D Plain Washer S X X X 30E Lock Washer T4291-B 4 X X X 30F #4-40 HN CF X X X 30G Thread Forming Screw S X X X 31 Thread Forming Screw S X X X 32A Thread Forming Screw S X X X 32B Lock Washer (Not Shown) T X X X 33 Circuit Breaker (15 Amps) T X 33 Circuit Breaker (10.0 Amps) T X X 33 Circuit Breaker (5 Amps) T X X 35 Adapter Cover S X X X 35A #10-24 HLN T X X X 36A Self Tapping Screw (Not Shown) S X X X 37 Plain Washer (Not Shown) S X X X 37A Lock Washer (Not Shown) E106A-1 2 X X X 37B #10-24 HN (Not Shown) CF X X X 38 Toroid Assembly S X X 39 Toroid Assembly S X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

9 NOTES

10 P-450-D P-450-D Part Numbers Part Numbers Part Numbers Part Numbers Control Box & Horizontal Divider Plate 1A 23C 6D 1B 10E 6B 9A 8D 10A 10D 19 8A 9B 10C 10B 7G 1C 7J 5 6A 3E 7E 3D 3A 8B 7D 4D 2 7A 18C 18D 18A 18B 7C 3C 7H 7B 8C 3B 15B 16 4A 4B 15C 17B 18E 7H 17A 23D 13A 13B 23B 23A 13C D 15A 20 15E

11 P-450-D.1 P-450-D.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 1A Front Control Box L X X X X 1B Thread Forming Screw S X X X X 1C Grommet S X X X X 2 Rear Control Box Assembly L X X X X 3A Control P.C. Board Assembly S25504-[ ] 1 X 3A Control P.C. Board Assembly S25615-[ ] 1 X X X 3B #10-24 x 1.50 RHS CF X X X X 3C Lock Washer T X X X X 3D Serrated Nut S X X X X 3E #10-24 HLN T X X X X 4A Digital Power P.C. Board Assembly G5632-[ ] 1 X X X 4A Digital Power P.C. Board Assembly G3632-[ ] 1 X 4B #10-24 x 1.50 RHS CF X X X X 4C Lock Washer (Not Shown) T X X X X 4D Serrated Nut S X X X X 4E #10-24 HLN (Not Shown) T X X X X 5 Bushing T X X X X 6A Horizontal Divider Panel L X X X X 6B Bushing T X X X X 6C Thread Forming Screw (Not Shown) S X X X X 6D Front Horizontal Divider Panel L X X X X 7A Capacitor S X X X X 7B Capacitor Bracket Assembly S X X X X 7C Capacitor Insulation M X X X X 7D Plain Washer S X X X X 7E Lock Washer E106A-2 2 X X X X 7F Plug & Lead Assembly (P46) (Not Shown) S X X X X 7G 1/4-28 x 1.25 Set Screw T X X X X 7H Thread Forming Screw S X X X X 7J 1/4-28 HN CF X X X X 8A Vertical Divider Panel L X X X X 8B Bushing T X X X X 8C Grommet S X X X X 8D Thread Forming Screw S X X X X 9A Control Box Cover M X X X X 9B Thread Forming Screw S X X X 10A Diode Bridge T X X X X 10B #8-32 x.75 RHS CF X X X X 10C Plain Washer S X X X X 10D Lock Washer T4291-A 1 X X X X 10E #8-32 HN CF X X X X 13A Exciter Board Module Assembly L X X X X 13B Plastic Expansion Nut S X X X X 13C Self Tapping Screw S X X X X 14 Twisted Lead Assembly (Not Shown) S X X X X 15A Resistor (10 Ohm, 25W) S X X X X 15B x 3.00 RHS CF X X X X 15C Lock Washer T X X X X 15D Insulating Washer T4479-A 2 X X X X 15E Serrated Flange Nut S X X X X 16 P.C. Board Panel M X X X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

12 P-450-D.2 P-450-D.2 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 17A Harmonic Filter L X X 17B Thread Forming Screw S X X 18A Solid State Relay S X X X X 18B #8-32 x.50 RHS CF X X X X 18C Plain Washer S X X X X 18D Lock Washer T4291-A 2 X X X X 18E MOV Assembly T X X X X 19 Static Decal T X X X X 20 Insulation S X X X X 21 Nut Retainer T X X X X 23A Capacitor (Codes 10957, & 11204) S X X X X 23A Capacitor (Code 11153) S X 23B Capacitor Bracket Assembly S X X X X 23C Rectifier Module M X X X X 23D Socket Head Cap Screw (Not Shown) T X X X X 23E Lock Washer (Not Shown) E106A-13 2 X X X X 24A Power Line Filter M X X 24A Power Line Filter M X 24B Self Tapping Screw S X X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates

13 NOTES

14 P-450-E P-450-E Part Numbers Part Numbers Part Numbers Part Numbers Base, Lift Bale, & Fan Assembly 2A 14E 1 3A A 5G 14D 14B 14C 14J 14A 6A 8A 5C 14F 14G 14H 5A 6B 5D 4B 5E 5B 3B 12A 5F 7A 7B 4A

15 P-450-E.1 P-450-E.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 1 Lower Base G X X 1A Bushing T X X 2A Strain Relief S X X 2B Thread Forming Screw (Not Shown) S As Req XX 3A Upper Base L X X 3B Thread Forming Screw S X X 3C Thread Forming Screw (Not Shown) S X X 4A Lift Bale Welded Assembly L X X 4B Thread Forming Screw S X X 5A Fan Bracket M X X 5B Thread Forming Screw S X X 5C Fan Motor M X X 5D Plain Washer S X X 5E Lock Washer E106A-1 4 X X 5F #10-32 HN CF X X 5G Fan Blade M6819-4A 1 X X 6A Rubber Channel T X X 6B Plug Button T X 7A Aux. Transformer Assembly L X X 7B Thread Forming Screw S X X 8A Aux. Transformer Assembly L X X 8B Thread Forming Screw S X X 9A Plug & Lead Assembly (P52, S8) (Not Shown) S X X 9B Self Tapping Screw (Not Shown) S X X 10A Insulator (Not Shown) S X X 10B Nut Retainer (1/4-20) (Not Shown) T X X 10C Heat Sink Holder (Not Shown) S X X 10D Thread Forming Screw (Not Shown) S X X 10E Plain Washer (Not Shown) S X X 11 Receptacle Decal (10 Amp) T X X 11 Receptacle Decal (15 Amp) T X X 12A Thread Forming Screw S X X 12B #10-24 HN (Not Shown) CF X X 12C Lock Washer (Not Shown) T X X 13 Wire Feeder Decal T X X 14 Resistor Assembly, Includes: M X X 14A Resistor Mounting Bracket S X X 14B Insulating Washer T14479-A 6 X X 14C Centering Washer S X X 14D Resistor S X X 14E Carriage Bolt T X X 14F Plain Washer S X X 14G Lock Washer E106A-1 3 X X 14H #10-24 HN CF X X 14J Self Tapping Screw S X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

16 P-450-F P-450-F Part Numbers Part Numbers Part Numbers Part Numbers Input Assembly 1B 1A 6C 12 2A B 6A 7L 7M 6C 7B 7K 7C 12 1C 10 7E 7J 7G 13 7D 7G 2B 5B 7A 7J 3A 7N 4B 3C 4C 5A 4A

17 P-450-F.1 P-450-F.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Input Asbly, Includes: G X Input Asbly, Includes: G X Input Asbly, Includes: G X Input Asbly, Includes: G X Input Asbly, Includes: G X Input Asbly, Includes: G X 1A Fan Shroud Welded Asbly S X X X X X X 1B Thread Forming Screw S X X X X X X 1C Set Screw S X X X X X X 2A Reconnect Shell L X X X X X X 2B Self Tapping Screw S X X X X X X 3A Contactor M X X X X 3A Contactor M X X 3C Self Tapping Screw S X X X X X X 4A Diode Bridge M X X X X X X 4B 1/4-20 x.88 Torx Cap Screw S X X X X X X 4C Spring Washer T X X X X X X 5A Input Rectifier Heatsink M X X X X X X 5B 1/4-20 x.50 HHCS CF X X X X X X 6A Input P.C. Board Assembly L11396-[ ] 1 X X X X X X 6B Plastic Expansion Nut S X X X X X X 6C Thread Forming Screw S X X X X X X Reconnect Panel Asbly, Includes: L X Reconnect Panel Asbly, Includes: L X Reconnect Panel Asbly, Includes: L X X Reconnect Panel Asbly, Includes: L X X 7A Reconnect Bracket M X X X X X X 7B Reconnect Panel Silkscreened S X Reconnect Panel Silkscreened S X Reconnect Panel Silkscreened S X X Reconnect Panel Silkscreened S X X 7C Receptacle T X X X X 7D Reconnect Switch S X X X X 7E Switch Pin S X X X X 7F Reconnect Bus Bar S X X X X 7G Carriage Bolt T X X X X 7H Label (Not Shown) NSS 2 X X X X 7J Bus Bar S X X X X 7K #10-24 HN CF X X X X 7L Circuit Breaker (10A) T X X 7M Circuit Breaker (3.5A) T X X X 7M Circuit Breaker (3.5A) T X X X Fuse (10A Slow Blow) (Not Shown) T X X X X Fuse Holder (Not Shown) T X X X X 7N #6-32 x.50 PPHS CF X X X X 8 Line Switch & Lead Assembly (Not Shown) M X X X 8 Line Switch & Lead Assembly (Not Shown) M X X 8 Line Switch & Lead Assembly (Not Shown) M X 9 Bushing (Not Shown) T X X X X X X 10 Grommet S X X X X X X 11 Bushing T X X X X X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY NSS - Not Sold Separately

18 P-450-F.2 P-450-F.2 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 12 Bushing T As Req X X X X X X 13 Ground Decal T X X X X 15 Switch Lead Filter Assembly M X X X 16 Toroid Core S X X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates

19 NOTES

20 P-450-G P-450-G Part Numbers Part Numbers Part Numbers Part Numbers Transformer & Output Rectifier Assembly 11B 12B 12C 12D 14A 11A 12A 2 16A 14D 14B 18D 11C 18C 18E 17B 14C 13D 13A 16B 13C 10A 18B 13B 17A 10B { 9A 9B 9C 3B 3D 6 4B 4C 4D { 4A 3A 3C 18A

21 P-450-G.1 P-450-G.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Transformer & Output Rectifier Asbly, Includes: G X (Items 1 thru 14D, 18A thru 18E) G X 1 Main Transformer Asbly G X 1 Main Transformer Asbly G X 2 Output Rectifier Heatsink L X X 3A 1/4-20 x.75 HHCS CF X X 3B Plain Washer S X X 3C Lock Washer E106A-2 4 X X 3D 1/4-20 HN CF X X 4A Diode Module (HF A240) M X X 4B 1/4-20 x.625 HHCS CF X X 4C Plain Washer S X X 4D Spring Washer T X X 6 Socket Head Cap Screw T X X 9A 1/4-20 x.50 HHCS CF X X 9B Lock Washer E106A-2 8 X X 9C Plain Washer S X X 10A Thermostat T X X 10B Self Tapping Screw S X X 11A Chopper P.C. Board Assembly G3339-[ ] 1 X X 11B Socket Head Cap Screw S X X 11C Lock Washer E106A-2 4 X X 12A Spacer S X X 12B 1/4-20 x 1.00 HHCS CF X X 12C Lock Washer E106A-2 2 X X 12D Plain Washer S X X 13A 1/4-20 x 1.00 HHCS CF X X 13B Plain Washer S X X 13C Lock Washer T X X 13D 1/4-20 Br HN CF X X 14A Lead L X X 14B Plain Washer S X X 14C Lock Washer E106A-2 2 X X 14D 1/4-20 Br HN CF X X 16A Choke Assembly L X X 16B Thread Forming Screw S X X 16C Thermostat (Not Shown) T X X 17A 3/8-16 x 1.25 HHCS CF X X 17B 3/8-16 HN CF X X 18A Snubber Assembly S X X 18B MOV Assembly S X X 18C Nylon Screw T X X 18D Insulating Tube T X X 18E Lock Washer T X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates

22 P-450-H P-450-H Part Numbers Part Numbers Part Numbers Part Numbers Switch Board Heatsink Assembly 5A 12B 12A A 1 4D 4C 8C 4B 14B 7A 14D 8B 8A 5B 14E 14C 14A 3A 9C 5D 10 9B 9A 3B 7C 7D 5C 5E 3C B

23 P-450-H.1 P-450-H.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. Switch Board Heatsink Asbly, Includes: (2 Required) G X 1 Heat Sink M X 2 Capacitor Bracket M X 3A Switch P.C. Board Assembly, (See Note 2) G3734-[ ] 1 X 3B Socket Head Cap Screw T X 3C Lock Washer E106A-2 4 X 4A Heat Sink Holder S X 4B 1/4-20 x 1.00 HHCS CF X 4C Lock Washer E106A-2 4 X 4D Plain Washer S X 5A Capacitor S X 5B Plain Washer S X 5C Lock Washer E106A-2 2 X 5D Set Screw S X 5E 1/4-28 HN CF X 7A 1/4-20 x 1.00 HHCS CF X 7B Plain Washer S X 7C Lock Washer E106A-2 1 X 7D 1/4-20 Br HN CF X 8A Nylon Screw T X 8B Lock Washer T X 8C Insulating Tube T X 9A 1/4-20 x.625 HHCS CF X 9B Lock Washer E106A-2 1 X 9C Plain Washer S X 10 Insulation S X 11 Danger Decal S X 12A Insulator S X 12B Nut Retainer T X 12C Thread Forming Screw (Not Shown) S X 14A 1/4-20 x 1.00 HHCS CF X 14B External Tooth Lock Washer T X 14C Plain Washer S X 14D Lock Washer E106A-2 4 X 14E 1/4-20 HN CF X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates. Note 2: Switch P.C. Boards in a machine must have matching base numbers and dash numbers

24 P-450-J P-450-J Part Numbers Part Numbers Part Numbers Part Numbers Covers Assembly 4A 1B 15 1A 5A 1C 6 5B A 12 2A 10 14A 1D 3B

25 P-450-J.1 P-450-J.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration # Indicates a change this printing. 1A Roof Welded Assembly S X X X X 1B Thread Forming Screw S X X X X 1C Cover Seal S X X X X 1D Warning Decal S X X X X 2A Case Back Welded Assembly S X X X X 2B Thread Forming Screw (Not Shown) S X X X X 3A Access Door M X X X X 3B Thread Forming Screw S X X X X 4A Left Case Side L X X 4A Left Case Side L X X 4B Thread Forming Screw (Not Shown) S X X X X 4C Decal, LECO Logo (Not Shown) S X X 4D Powerwave Logo (Not Shown) S X X 5A Right Case Side L X X 5A Right Case Side L X X 5B Thread Forming Screw S X X X X 5C Decal, LECO Logo (Not Shown) S X X 5D Powerwave Logo (Not Shown) S X X 6 Warranty Decal S X X X X 8 Warning Decal L X X X X 9 Wiring Diagram G X X X X 10 Warning Decal (220 V) T X X X X 11 Warning Decal T X X X X 12 Reconnect Diagram S X X 12 Reconnect Diagram S X X 13 Reconnect Volt Decal S X X X X 14A Rating Plate S X X 14A Rating Plate S X X 15 Right & Left Side Decal G X X X X 16 Green Initiative Decal S X X X Use only the parts marked x in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY

26 NOTES

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