Directional Controls. Solenoid Operated Directional Valve DG4V-3S, EN 490 For Mobile Equipment

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1 Vickers Directional Controls Solenoid Operated Directional Valve DGV-3S, EN 90 For Mobile Equipment Flows to 0 l/min (10.5 USgpm), * Design P, A & B Pressures to 350 bar (5000 psi), T Pressures to 10 bar (3000 psi) Variety of manual override options are available: plain, water-resistant and latching. High performance features including minimal pressure drop, scratch-proof override seals, high reliability, multiple electrical connections and ease of servicing. Characteristics Maximum Operating Pressure A, B and P ports: 350 Bar (5000 psi) Maximum Tank Line Pressure 10 bar (3000 psi) General Description This solenoid operated directional control valve is for directing and stopping flow at any point in a hydraulic system. Its primary function is to determine the direction of fluid flow in a work cylinder or control the direction of rotation of a fluid motor. Port connections are made by mounting the valve on a subplate or manifold. The valve has wet armature type solenoids. It is derived from the standard model series DGV-3S-0. It is distinguished as a special by the EN90 designation. Electrical connections to the valve are typically made directly to the solenoid by various plug-in devices. Solenoids are available in DC voltages only. Features and Benefits Special design for high tank line rating. Tank line can withstand pressures up to 10 bar (3000 psi). Ideal replacement for DGV-3 for high tank line pressure applications. Meets key OEM specifications regarding temperature, vibration, heat rise/drop, impact test, water dunk (thermal shock and hermetic seal), salt spray and dielectric strength test. High thermal shock and impact resistance due to new coil design. Frame around coil ensures high strength and allows frame to expand/contract without added stress. Available with molded-in surge suppressor/diodes to protect PLCs or circuit boards from back electro-magnetic force (EMF). Mounting Interface ISO 01-AB-03--A CETOP 3 or NFPA D03 (formerly D01) ANSI B93.7 Weights (approximate) Single solenoid models:1, kg (3.5 lb) Double solenoid models:, kg (.8 lb) Reference GB-C-015 Solenoid Operated Directional Valves Revised 0/9 509/EN/059/A

2 Contents Model Code Performance Data Installation Dimensions Electrical Plugs & Connectors Mounting Bolts Mounting Interface Vickers, Incorporated 199 All Rights Reserved

3 Model Code Directional Control Valve DGV - Subplate mounting; solenoid operated. Pressure rating 350 bar (5000 psi) for ports P, A & B. Pilot Valve 3S - Standard performance; up to 0 l/min (10.5 USgpm) at 350 bar (5000 psi) 3 Spool Type 0 - Open center (all ports) - Closed center (all ports) - Closed center (P blocked) A & B to T 7 - Open center (P to A & B) T blocked 8 - Tandem center (P to T) open crossover - Closed center (two way) 33 - Closed center, bleed A & B to T 3 - Closed center, bleed A & B to T 5 - Closed center (all ports) regen. towards workport A 5 - A&B to T, P blocked, regen. by solenoid A - Closed center (P blocked) A & B to T 51 - Closed center (all ports) regen. towards workport B 51 - A&B to T, P blocked, regen. by solenoid B Spool/Spring Arrangement A - Spring offset, end-to-end AL - Same as A but left hand build B - Spring offset, end to center BL - Same as B but left hand build C - Spring centered F - Spring offset, shift to center FL - Same as F but left hand build 5 Manual Override Options No symbol - Plain override(s) in solenoid end(s) only H - Water-resistant override(s) on solenoid end(s) H - Water resistant overrides on both ends P - Standard overrides on both ends Y - Latching manual override(s) on solenoid end(s) (includes H feature seal) No override in non-solenoid end of single solenoid valves. Solenoid Energization Identity V - Solenoid A is at port A end/or solenoid B is at port B end, independent of spool type. Omit for U.S. ANSI B93.9 standard requiring solenoid A energization to connect P to A and/or solenoid B to connect P to B, independent of solenoid location. 7 Flag Symbol M - Electrical options and features 8 Coil Type U - ISO 00 (DIN 350) mounting U1 - ISO 00 (DIN 350) mounting, with connector U - ISO 00 (DIN 350) mounting, with connector and lights KU - Top exit flying leads SP1- Single.3mm (0.5 in) spade connector to IEC 70 (NFPA, SAE J858a, Type 1A) (Internal ground) SP- Dual.3mm (0.5 in) spade connector to IEC 70 (NFPA, SAE J858a, Type 1A) Female connector to be supplied by customer. 9 Top Exit Connectors (KU type only) Omit for no connector. P1 - Packard Weatherpak Connector (female) P - Deutsch Connector (male) P7 - Packard Weatherpak Pins (male) P1- Packard Weatherpak Connector (male) 10 Surge Suppressor/Damper Omit for not fitted. D - Encapsulated diode ve to right; +ve to left when facing retaining nut 11 Coil Rating G - 1 VDC H - VDC 1 Port T Rating 7-10 bar (3000 psi) 13 Design Number Subject to change, installation dimensions remain as shown for design numbers 0 through 9. 1 Special Version Standard performance version with 10 bar (3000 psi) tank rating. Solenoid with external frame for improved thermal stability, improved hermetic seal. 15 Port Restrictor Plugs Omit if no restrictor plugs are fitted. For details of plug orifice sizes and how to specify in model code, see page 8. 3

4 Performance Data Feature Pressure limits: P, A and B ports T port Flow rating 350 bar (5000 psi) 10 bar (3000 psi) See performance data Relative duty factor Continuous; ED = 100% Type of protection: ISO 00 coils with plug fitted correctly SP1 Single spade,3 mm SP Dual spade,3 mm Coil winding Lead wires (coils type KU) Coil encapsulation Permissable voltage fluctuation: Maximum Minimum Typical response times at 100% rated volts measured from application/removal of voltage to full spool displacement of C spool at: Flow rate P-A, B-T Pressure DC (=) energizing DC (=) deenergizing IEC 1 class IP7 (depending on connector) IEC 70 IEC 70 Class H Class H Class F Refer to temperature limits. 90% rated 0 l/min (5.3 USgpm) 175 bar (537 psi) 0 ms 0 ms Power Consumption DC solenoids at rated voltage and 0 C (8 F). Full power coils: 1V, model type G V, model type H 30W 30W Maximum flow rates Performance based on full power solenoid coils warm and operating at 90% rated voltage. Typical with mineral oil at 3 cst (18. SUS) and a specific gravity of Spool/Spring Curve Code 0A(L) 3 0B(L) & 0C, 0F 1 A(L) 3 B(L) & C, F 3 B(L) & C, F 5 7B(L) & 7C, 7F 8B(L) & 8C 8 A(L) 7 B(L) & C 33B(L) & 33C 3B(L) & 3C 5 5BL, 5C, 5 5BL & 5C 5 B(L) & C 5 51B & 51B 5 Consult Vickers regarding each application that will jointly have flow rates approaching this curve and a pressurized volume exceeding 000 cm 3 (1 cu.in.). Pressure psi bar l/min USgpm Flow rate

5 Pressure drops Pressure drop psi bar l/min Pressure drop psi bar l/min Flow rate USgpm 0 8 USgpm Flow rate Pressure drops in offset positions except where otherwise indicated Spool/spring code Spool positions covered P to A P to B A to T B to T P to T B to A or A to B 0A(L) Both 5 5 0B(L) & 0C, 0F A(L) Both 5 5 B(L) & C, F 5 5 B(L) & C, F 7B(L) & 7C, 7F 8B(L) & 8C All A(L), B(L) & C All 33B(L) & 33C 3B(L) & 3C BL & 5C 10 5BL Both C B(L) & C B All 10 51B B plugged A plugged P plugged For other viscosities, pressure drops approximate to: Viscosity cst (SUS) (17.5) (97.8) (00) (51) (30) (35) (399) % of p A change to another specific gravity will yield an approximately proportional change in pressure drop. The specific gravity of a fluid may be obtained from its producer. Fire resistant fluids usually have higher specific gravities than oil. 5

6 Installation Dimensions mm (inch) 5, (0.) Thru 10,0 (0.39) C bore to depth shown holes for mounting Identification plate showing circuit information and solenoid A & B identification 17,0 (0.7) 3rd angle projection, (1.7),0 (1.81) 19, (8.) U1 Model option shown 7,0 (.91) 3,8 (.51) 79,7 (3.1) 51,7 (.03) 1,7 (0.8),5 (0.9) Mounting surface seals furnished 3,0 (0.1) 3,0 (0.1) 155,7 (.13) 51, (.0) U DIN 350 Pressure port P 7,9 (0.31) ( System ports) 0,7 (0.03) Cylinder port A 0,5 (1.59) 7,5 (0.30) 1,7 (0.) 5,8 (0.3) 1, (0.) 31,0 (1.), (1.05) 3,5 (1.8) Manual actuator Both ends 5,3 (0.1) 19,0 (0.75) Cylinder port B 10,3 (0.1) Tank port T 7,8 (1.09)

7 Electrical Plugs & Connectors Solenoid Connections mm (inch) 9, (0.37) 3rd angle projection 9, (0.37) 18,8 (0.7) 1,9 (0.7) 18 AWG, cross-linked polyethelene insulation, UL style strands copper-tinned 3, (1.3) 39,9 (1.57) 7, (1.07) SP1 Single 1/ SAE Spade (Internal ground) Typical Connector Assembly & Connectors SP Dual 1/ SAE Spade KU Top Exit Flying Lead P1 Packard Connector (Female) P7 Packard Connector Pins (Male) P Deutsch Connector (Male) P1 Packard Connector (Male) DIN 350 Connector Cable diameter range... Ø10 mm (0.0.0) Wire section range..... Ø,51,5 mm ( in ) Terminals Screw type Type of protection IEC1 class IP5, when plugs are fitted correctly to the valves with interface seals (supplied with plugs) in place. Connector can be positioned at 90 intervals on valve by re-assembling contact holder into appropriate position inside connector housing. Connectors with and without indicator lights are available (order separately): Receptacle U1 Coils without lights U Coils with lights Voltage Part Numbers Gray Black A sol. B sol Seal 51 (.01) 18 sq. (0.71) 1,5 (0.0) 7 (1.0) M3 thread 30,5 sq. 5,5 (1.0) (0.) 7,5 (1.08),5 (1.0),5 (0.88) 7

8 Electrical Plugs & Connectors (continued) Manual Overrides Water-resistant manual override on solenoid DGV-3S-****(L)-H-(V)M-**-**-0-EN90 Application General use where finger operation is required (standard manual overrides cannot be operated without using small tool). Latching manual override on solenoid DGV-3S-****(L)-Y-(V)M-**-**-0-EN90 Application Stainless steel lever/latch mechanism and water-resistant seal make this feature ideal for vehicle-mounted and exposed applications requiring emergency selection of valve for a period of time in the event of electrical failure. Manual actuation must be applied within this diameter: approximately 0 (0.75). Spacer prevents actuation by larger device. 15 (0.) Overall length of valve with standard manual overrides Lever in latched position Lever in free position Push lever to operate valve; latch holds lever in operated position 5 (.5) 0 (1.) Overall length of valve with standard manual overrides Lift latch to release lever Spacer Notes: 1. Opposite solenoid (on C and N double solenoid models) should not be energized while the valve is latched in selected position.. Y feature is field-convertible from H type manual override (omitting spacer), but is not field-convertible from other models. Port Restrictor Plugs Restrictor plugs are available for use in ports P, T, A or B. These can be used for restricting flow or for circuit dampening. Restrictor plugs are not recommended for use above 10 bar (3000 psi) system pressure. Typical model codes: DGV-3S-**-M-**-**-0-P08 (0.8 mm dia orifice in port P) DGV-3S-**-M-**-**-0-P10-A10 (1.0 mm dia orifice in ports P and A) Restrictor plug selection table Code Orifice Part diameter number *00 Blank 9353 *03 0,30 (0.01) 931 *0 0,0 (0.0) 93 *08 0,80 (0.030) 933 *10 1,00 (0.00) 93 *13 1,30 (0.050) 935 *15 1,50 (0.00) 93 *0,00 (0.080) 937 *3,30 (0.090) 938 * = P, T, A or B, as required Available in multiples of 5 per part number M5 x 0.8-H thread for plug extraction Maximum port dia in subplate/manifold block: For steel and SG (ductile) iron: 7,0 (0.3) For gray iron:,5 (0.5) 8

9 Surge Suppression Devices (For DC Valves) Standard diode (D) Diode in parallel with coil. When switch (S 1 ) is opened, the energy stored in the coil is trapped and dissipated by the diode (D ). Works only with DC voltage Polarity dependent Increases drop out time D S 1 NOTE: These surge suppression devices are Polarity Dependent. Proper biasing conditions must be met when installing/connecting a coil in a system. Valve Shift and Dropout Times With and Without Surge Suppression Shift Dropout CETOP 3 No Diode 3 0 Diode 3 11 Times represent cessation/application of voltage to coil versus velocity (start/stop) of a cylinder using a single solenoid, spring offset valve (time in milliseconds). Spare parts data Refer to service drawing I388S for spare parts and kit information. Solenoid Coils DC Coils Code Voltage U Type SP1 Type SP Type KU Type Seal kits Kit No Note: Each seal kit covers a variety of models and may have redundant seals for a particular model. Full Power Coils: G 1V H V Full Power Coils: G 1V H V KUP1 Type TBD TBD KUP Type KUP7 Type TBD KUP1 Type

10 Mounting Bolts Inch bolt kits, #10 UNCB Size x length, in (mm) #10- x 1,7 (0.50) BK #10- x 19,05 (0.75) BK87 #10- x 5, (1.00) BK30 #10- x 31,8 (1.5) BK59071 #10- x 38,1 (1.50) BK30 #10- x, (1.75) BK0-159 #10- x 50,8 (.00) BKDG398 #10- x 57, (.5) BK #10- x 0,3 (.38) BK89 #10- x 9,9 (.75) BK #10- x 9,9 (.75) BKDGFNL9M #10- x 7, (3.00) BK0-159 #10- x 79, (3.13) BK850 #10- x 88,9 (3.50) BK851 #10- x 95,3 (3.75) BK8970 #10- x 100 (3.9) BK85 #10- x 101, (.00) BK #10- x 109,5 (.31) BK853 #10- x 10,7 (.75) BK85 #10- x 17,0 (5.00) BK #10- x 130, (5.13) BK855 #10- x 133, (5.5) BK #10- x 139,7 (5.50) BK85 #10- x 150,9 (5.9) BK857 #10- x 10,3 (.31) BK858 #10- x 170,0 (.9) BK859 #10- x 177,8 (7.00) BK89035 Metric bolt kits, M5 Size x length, mm (in) M5 x 0 (0.79) M5 x 5 (0.98) M5 x 30 (1.18) M5 x 0 (1.57) M5 x 50 (1.97) M5 x 55 (.17) M5 x 0 (.3) M5 x 70 (.7) M5 x 75 (.95) M5 x 80 (3.15) M5 x 90 (3.5) M5 x 95 (3.7) M5 x 100 (3.9) M5 x 110 (.33) M5 x 10 (.7) M5 x 130 (5.1) M5 x 10 (5.51) M5 x 150 (5.91) M5 x 10 (.30) M5 x 170 (.9) M5 x 00 (7.87) BK83M BK573M BK15M BK01593M BKDG399M BK98135M BK83M BK15M BK8970M BK837M BK838M BK8971M BK839M BK80M BK81M BK8M BK83M BK8M BK85M BK8M BK8M Metric bolt kits, M Size x length, mm (in) M x 1 (0.3) M x 0 (0.79) M x 5 (0.98) M x 30 (1.18) M x 0 (1.57) M x 5 (1.77) M x 50 (1.97) M x 55 (.17) M x 5 (.5) M x 70 (.7) M x 75 (.95) M x 80 (3.15) M x 80 (3.15) M x 85 (3.35) M x 90 (3.5) M x 100 (3.9) M x 110 (.33) M x 115 (.53) M x 10 (.7) M x 10 (5.51) BK535M BK5355M BK535M BK5357M BKDG0133M BK5359M BK53570M BK53571M BK5357M BK53573M BK5357M BK38873M BKDGFN0137M BK97878M BK5357M BK97879M BK97880M BK53580M BK53581M BK38878M Note: If not using Vickers bolt kits, bolts must be to Grade 1.9 (ISO 898) or better. The required bolt length should allow 0.0 (10 mm) thread engagement in the subplate/manifold block. Bolts should be torqued to 57 N.m ( lbf. in.) with threads lubricated. Prior to installation of DGV-3S valve, ensure that both the face of the valve and the face on which it is being mounted (i.e subplate, manifold, SystemStak valve or plate) is as clean as possible. Do not over tighten hold-down bolts beyond recommended values. 10

11 Mounting Interface The minimum thread depth is 1.5 times bolt diameter. The recommended full thread depth is x D+mm to aid interchangeability of valves and to reduce the number of mounting bolt lengths. The recommended engagement of the mounting bolt thread for ferrous mounting is 1.5 x D. Mounting surface must be flat within 0.013mm (.0005) and smooth within 1.1 micrometer (5 microinch). Mounting bolts when provided by customer should be grade 1.9 (SAE grade 7) or better. Dimensions shown in millimeters (inches). **The dimensions specifying the area within the dotted lines are the minimum dimensions for the mounting surface. The corners of the rectangle may be radiused as shown. Fluid Cleanliness Essential information on the correct methods for treating hydraulic fluid is included in Vickers publication 51 Vickers Guide to Systemic Contamination Control available from your local Vickers distributor or by contacting Vickers, Incorporated. Recommendations on filtration and the selection of products to control fluid condition are included in 51. Recommended cleanliness levels, using petroleum oil under common conditions, are based on the highest fluid pressure levels in the system. Fluids other than petroleum, severe service cycles, or temperature extremes are cause for adjustment of these cleanliness codes. See Vickers publication 51 for exact details. Filtration Requirements 19/17/1 11

12 A TRINOVA Company Vickers Systems, Division TRINOVA Ltd P.O. Box New Lane Havant PO9 NB UK Vickers Systems Zweigniederfasung der TRINOVA GmbH Am Josef 1 D-173 Wehrheim Germany Vickers Systems, Division TRINOVA Ltd /F Chiaphua Centre Yuen Shun Circuit Siu Lek yuen, Shatin N.T. Hong Kong Vickers, Incorporated 55 Corporate Drive P.O. Box 30 Troy, Michigan USA Rev. 0/9 Printed in U.S.A.

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