REPAIR PARTS MANUAL for

Transcription

1 REPAIR S MANUAL for TM P-1128 (0/0) )

2 COUNTRY CLII'PER "JAZD" KOWBR REPAIR S lwfual PAGE... CONTENTS COUNTRY CLIPPER "JAZEE" "JAZEE TWO" AND "JAZEE PRO " ZERO TURN RADIUS MOWER TABLE OF CONTENTS SECTION 1 -MOWER DECKS AND RELATED S SINGLE IDLER STYLE DECK ASSEMBLY DOUBLE IDLER STYLE DECK ASSEMBLY DECK SPINDLE ASSEMBLY SINGLE IDLER STYLE DRIVE BELT IDLER & RELATED S DOUBLE IDLER STYLE DRIVE BELT IDLER & RELATED S LIFT HANDLE ASSEMBLY & RELATED S LIFT ASSEMBLY & RELATED S TRANSMISSION IDLERS & RELATED S SECTION 2 -TRACTOR FRAME AND RELATED S CASTER WHEEL ASSEMBLY FRAME SIDES & RELATED S FRAME SIDES & RELATED S SR FENDER ASSEMBLY SEAT, FOOT DECK & RELATED S SECTION -TRACTOR DRNE AND RELATED S FUEL TANK ASSEMBLY JOYSTICK STEERING CONTROL & RELATED S JOYSTICK STEERING CONTROL & RELATED S {continued) {1/4" LINKAGE) JOYSTICK STEERING CONTROL & RELATED S {continued) (18" LINKAGE) JOYSTICK STEERING CONTROL & RELATED S SR RIGHT HAND STEERING CONTROL (TWIN STICK) LEFT HAND STEERING CONTROL {TWIN STICK) PARKING BRAKE ASSEMBLY & RELATED S PARKING BRAKE ASSEMBLY & RELATED S SR MOTOR ASSEMBLY & RELATED S, JAZEE MOTOR ASSEMBLY & RELATED S, JAZEE SR MOTOR ASSEMBLY & RELATED S, JAZEE TWO AND JAZEE PRO WIRE HARNESS & RELATED S

3 COUNTRY CLIPPER "JAZBB" llowir RIPAIR S MANUAL 42", 48", & 52" DECK ASSEMBLY 10 ~2 DECK ON MOWERS BEFORE SERIAL ~21471 I 48" DECK ON MOWERS BEFORE SERIAL # " DECK ON MOWERS BEFORE SERIAL #210 QTY. DESCRIPTION A 1 42" DECK, W/DECAI..S 0-021A 1 48" DECK, W/DECAI..S 0-022A 1 52" DECK, W/DECAI..S A 2 48" PUlllY COliER, W/DECAL 7-05A 1 42" LH PULLEY COVER W/DECAL 4-05A 1 52" LH PULLEY COVER W/DECAL BA 1 42" RH PULLEY COVER, W/DECAL 4-04A 1 52" RH PULLEY COVER, W/DECAL W 2 DECK HANGER W 1 OUTLET 5nFFENER A 1 DECK CHUTE W/DECAL 4-01W 2 DECK HANGER 7 F /1-18 X /4" 8 D V-BELT, (KEVLAR) A-144 (42" & 48") D-7 V-BELT, (KEVLAR) A-158 (52") SINGLE IDLER ASSEMBLY (SEE PG.1-4) SPINDLE ASSEMBLY (SEE PG.1-) DRIVE BELT IDLER (SEE PG.1-4) P 2 REAR SCALPER BRACKET ( 42 ") 14 H ROLLER, -/4 DIA. X 4-1/ P 5 WHEEL BUSHING 1 F-1741 /8-1 X " GR F /8 LOCKNUT 18 F CARRIAGE BOLT, 1/4 X 1 1/2 19 F CARRIAGE BOLT, 1/4 X /4 20 F /8" LOCKWASHER QTY. DESCRIPTION F-172 B CARRIAGE BOLT, /B X 1-1/4 F /4-20 X /4 GR. 5 F /4" LOCKWASHER F /4" FLAT WASHER F-171 CARRIAGE BOLT 5/1 X /4 F /1 " FLAT WASHER F /1-18 LOCKNUT F /1-18 X 1" GR. 5 H PIN, 1/2" X 4-1/2" F PIN, 1/2" X 2-1/2 F /2" FLAT WASHER H RUE RING 1/2" P DECAL, "GREASE SPINDLE" P DECAL,"MISSING CHUTE" P DECAL, "ROTATING..." P DECAL, "MULTI PERIL" P DECAL, "HOIST POINT" 09-04P 1 10 GA. WASHER P DECAL, "WARNING" F LOCKNUT, /8 STOVER F LOCKNUT, 1/ P 1 AIR BAFFLE (42") 29-20P 1 AIR BAFFLE (48" & 52") W 1 DUST BAFFLE WLDT, 42" W 1 DUST BAFFLE WLDT, 48" W 1 DUST BAFFLE WLDT, 52"

4 28-N 20 J. / I 27 COUNTRY CLIPPBR "lazbii" KOli'BR RBPAIR S KANUAL 42" 1 48" 0 & 52" DECK ASSEMBLY WITH DOUBLE IDLER S5 fb 27 I 211 N20 "! / 7 41 ~ A 0-042A 0-04A 2 D-02A 7-05A 4-05A BA 4.-04A W W A 4-01W 7 F D-.727 D ~ P 14 H P 1 F F F F P 21 F F-158 ::JQ 28-, " DECK ON MOWERS AFTER SERIAL #21471 I 48" DECK ON MOWERS AFTER SERIAL # " DECK ON MOWERS AFTER SERIAL #210 QTY. DESCRIPTION 1 42' DECK, W/DECALS " DECK, W/DECALS " DECK, W/DECALS " PULLEY COVER, W/DECAL " LH PULLEY COVER W/DECAL " LH PULLEY COVER W/DECAL 28, 42" RH PULLEY COVER, W /DECAL " RH PULLEY COVER, W /DECAL 0 2 DECK HANGER 1 1 OUTLET STIFFENER 2 1 DECK CHUTE W/DECAL 2 DECK HANGER 4 /8 LOCK WASHER 5 V-BELT, (KEVUIR) A-144 (42") 7 V-BELT, (KEVLAR) A-158 (48"& 52") 8 DOUBLE IDLER ASSEMBLY (SEE PG.1-5) 9 SPINDLE ASSEMBLY (SEE PG.1-) 40 BELT lighting SYSTEM (SEE PG.1-5) 2 REAR SCALPER BRACKET { 42") 42 5 ROLLER, -/4 DIA. X 4-1./1 4 5 WHEEL BUSHING /8-1 X " GR /8 LOCKNUT CARRIAGE BOLT, 1/4 X 1 1/2 CARRIAGE BOLT, 1/4 X J/ DECK HANDLE 4 CARRIAGE BOLT, /B X 1-1/4 1/4-20 X /4 GR F F F-171 F F-1125 F H-2240 F-1889 F-1521 H-229 P P P-1095 P P-1141 F-194 P-1097 F F P 29-20P W W W P-1192 P P P QTY. " DESCRIPTION 1/4" LOCKWASHER 1/4" FLAT WASHER CARRIAGE BOLT 5/1 X /4 5/1" FLAT WASHER 5/1-18 LOCKNUT 5/1-18 X 1" GR. 5 PIN, 1/2" X 4-1/2" PIN, 1/2" X 2-1/2 1/2" FLAT WASHER RUE RING 1 /2" DECAL, "GREASE SPINDLE" DECAL,"MISSING CHUTE" DECAL, "ROTATING... DECAL, "MULTI PERIL" DECAL, "HOlST POINT"./8-1 X 1" GR. 5 DECAL, "WARNING" LOCKNUT,./8 STOVER LOCKNUT, 1/4-20 AIR BAFFLE (42") AIR BAFFLE (48" & 52") DUST BAFFLE WLOT, 42" OUST BAFFLE WLOT, 48" D.UST BAFFLE WLOT, 52" DECAL, BELT ROUTING DECAL, DECK SIZE 42" DECAL, DECK SIZE 48" DECAL, DECK SIZE 52"

5 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL DECK SPINDLE ASSEMBLY ~" ---!) F-019A SPINDLE ASSEKBLYti ~~ u Use Spindle housing(09-22p) on 0 decks with round spindle cut out A ~/u Use Spindle housing(0-028p) ono decks with ears on round spindle cut out A 1 H P 0-028P 4 D H P 7 D F F F P P 1 H F F-14 1 F D P D-72-0 QTY. DESCRIPTION - SPINDLE ASSEMBLY 1 GREASE FITTING 1 SPINDLE SHAFT 1 SPINDLE HOUSING, FLAT 2 BEARING. #205-2RS 1 SNAP RING INT. 52Mt.l 1 BLADE SPACER 2 KEY, WOODRUF, 1/4 X /4 1 1/2-1 X 1-1/2" HHCS GR /2" LOCK WASHER 1 WASHER, 1 /2" CUPPED 1 WASHER, SEAL 1 ARBOR SPACER 1 GREASE VENT 5 LBS. 1 /4-1 NUT, HEX JAM 1 /4" LOCK WASHER 1 /4" WASHER, FLAT STD. - SPINDLE PULLEY, 42" - SPINDLE PULLEY, 48" - SPINDLE PULLEY, 52" QTY. DESCRIPTION F /8-24 X 1-1/2" HHCS GR P 4 SPIN OLE SPACER REINFORCEMENT 4 /8" LOCK WASHER F /8-24 LOCKNUT, M-F H-1 1 BLADE, LOW L, 17" CUT 48" H-15 - BLADE, LOW L, 15" CUT 42" H BLADE, LOW L, 18 /8" CUT, 52" OPTIONAL BLADES H BLADE, HIGH L, 17" CUT 48" H BLADE, HIGH L, 15" CUT 42" H BLADE, HIGH L, 18 /8" CUT 52" H BLADE, GATOR, 15" CUT 42" H BLADE, GATOR, 17" CUT 48" H BLADE, GATOR, 1 B /B" CUT 52" 29-27P 2 WASHER,.40 ID X 1" 09-22P 1 SPIN OLE HOUSING,

6 COUNTRY CLIPPER ".JAZEE" MOWER REPAIR S IIANU.U. DECK BELT IDLER & RELATED S DECK IDLER ASSEMBLY & RELATED S ~ /.. T t:::= :,. 48"(10) ~ ) 7 BELT TIGHTENER 42" AND 52" DECKS 20 BELT TIGHTENER 48" AND 0" DECKS 9 15< 22 2 l_ 21 DESCRIPTION DESCRIPTION 1 4J.007W SINGLE IDLER ARM, SHORT (42" & 52"DECK) 14 F-1009-<1 18" FLAT WASHER 15 F-1005.() 18" STOVER NlJT W SINGLE IDLER ARM, LONG (48" DECK) 1 F-1009-<15 1/2" FLAT WASHER 2 D-8 IDLER PULLEY, 2" X 5" (BACK OF DECK) 17 F /1" FLAT WASHER P BEARING CAP P WASHER, (48") P PIN 19 F-1507 WASHER, CUPPED (42" AND 52") 5 D- PULLEY, FLAT IDLER (MIDDLE OF DECK) 20 F /2-1 X 2-1/4 CARRIAGE BOLT H-2092 SPRING, 1-112" X 5" 21 F-1274 /8-1 X 1" CARRIAGE BOLT 7 F X 2 14" GR F /8-1 X 1-112" GR. 5 8 F SHCS X 2-1/4" P ARM, BENT 9 F X 1 1/4" GR P HANDLE, LONG 10 F LOCKNUT P HANDLE, BENT P REINFORCEMENT WASHER 28 H-192 GRIP, PLASTIC 12 F LOCK NUT P IDLER PULLEY SPACER 1 F " NARROW WASHER 28 XX XX 1-4

7 COUNTRY CIJPPBR "lazbi!" KO'II'BR RBPAIR S KANUAL DOUBLE IDLER / 8 DRIVE BELT IDLER & / 2 2 RELATED S 7 ~28~ I~-/"'-? 28-.~ \ ~0- ' ~. n- 2-l 1 ~ STATIONARY IDLER (2) 1 ~ '"--..~ 1 "' ~/11 8~ ~ 8 QTY. DESCRIPTION QTY. DESCRIPTION P 1 EXTENSION FOR SPRING W 1 MOUNT. DOUBLE IDLER P 1 HANDLE, BELT TIGHTENER P 1 J/8" THICK SPACER 0-01P 1 ARM, BELT TIGHTENER 24 F J/8-1 X 1-1/4" GR P 2 SPINDLE SPACER REINFORCEM ENT 25 F /8-1 X 1 " GR. 5 5 D "V" IDLER PULLEY 2 F-152 1/2-1 X 1-1/2" GR. 5 D-8 2 IDLER PULLEY P BELT GUARD 7 F /8 LOCK NUT P SPACER, BELT GUARD 8 F /8 FLAT WASHER P 1 MOUNTING PIN P 1 IDLER ARM 11 F /2 " FLAT WASHER P BEARING CAP 1 F /2 " LOCK NUT 14 F /2-1 X 2-1/4" GR H SPRING P 1 SHACKLE P 1 1/2" THICK SPACER 18 D-70 2 BUSHING. TEFLON COATED 19 F /8-1 X 1-1/2" CARRIAGE BOLT 20 F /4" DRIVE STUD 21 F /8-1 X 2-1/2" CARRIAGE BOLT 1-5

8 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL LIFT HANDLE ASSEMBLY & RELATED S DECK HANDLE 1fiTH NO WASHERS. / c OF I 27 SCALE VIEW DECK LIFT SPRING SETUP FOR TWIN STICK. 5 I v 14 ~ '\ "\~28. 2 '\ 0 SEE ASSEt.jBLY NUt.jBER PAGE QTY. DESCRIPTION 59 00P 1 UFT HANDLE W 1 FRAt.iE WELDt.iENT, LH. F /1-18 SlOVER NUT P 2 HANDLE UNK P 1 HANDLE PIVOT BRACKET P 1 TOP PEG LATCH PLATE 42-12P 1 TOP PEG SPACER PLATE H SPRING, 1-1/2" 00. X B" F FLAT WASHER, /B" F CARRIAGE BOLT, /B-1 X 1-1/4" P 2 SPRING ANCHOR PLATE (JOYSTICK) P 2 SPRING ANCHOR PLATE (TWIN STICK) 2 15 F NUT, 1/2-1 LOCKNUT 1 F /B-1 X 7/8" GR QTY. DESCRIPTION F /2-1 X " GR P 1 HANDLE PIVOT PIN F NUT, /B-1 LOCKNUT (snover) F CLEVIS PIN, 1/2 X 2 5/8" F /2" FLAT WASHER H RUE RING. 1 /2" H VINYL GRIP, /8 X 1-1/2" D /4" CHROt.jE STEEL BALL H SPRING,.219 DO X.024 WIRE F /4 X 1-1/2", G.5 F NUT. 1/4" STOVIER 42-17BP 1 LATCH H CABLE F /2-1 X 1-1/2" GR. 5 F /2 X " FULL THRD. GR 5 F /8-1 X 1-1/4" BOLT GR 5

9 COUNTRY CI.D'PBR IAZII KOWBR RIPAIB S IIANUAL 12- LIFT ASSEMBLY &. RELATED S QTY. DESC.RIPTION QTY. DESCRIPTION "' 1 8o P DRAG BAR TAB 15 F CLEVIS PIN, 1;:2 X -~;: DP 4 DRAG UN!< BAR 111 F CLEVIS PIN, 1/2 X 2- /4" S20-D51P 1 UFT BAR 17 F ROLL PIN, 5/1 B DIA. X So P 2 UFT SLEEVE, FRONT P 2.-oJUSTABLE HANGER END P 2 UFT SLEEVE, REAR '1 8 F /18-18 X 1 1/4" GR.5 B42-18A 2 REAR DECK HANGER ASSEMBLY 7 F /1-18 STOVER NUT 42-17W 1 REAR DECK HANGER WLDT 8 B59-05P 1 DECK UFT PEDAL 21 H SPRING, X.024 WIRE 9 o p 4 HANGER PIN F /4 X 1-1/2", G.5 10 F CLEVIS PIN, 1/2 X 1- /4" F NUT. 1/ 4" STOVER 11 F NUT. 1/2" JAM P 1 12 F- 1!1 4 1/2-1 X -1/2, 2" THREAD 5 D-72 1 ~~ CHROME STEEL IWJ.. 1 F WASHER, 1/2 NARROW,.. H-22!1 8 RUE RING, 1/2" 2 H TREAD PAD 1-7

10 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL TRANSMISSION IDLERS & RELATED S JAZEE BEFORE (7 /1/04) s---ft JAZEE (7/1/04) ~../.} JAZEE TWO ~Q H g-9 4 ~a"9/ 8./"' 7 ~ :;:/" _...fi I ~"'0...-1, t.. ~ 8 I ~ 10 ~~ n/ ~- n_ 8 ll ~ Q QTY. DESCRIPTION D-89 2 FLAT IDLER PUllEY F /B-1 X 2 /4" GR. 5 H SPRING, 1 1/4 X 5" 59-DDW 1 IDLER ARIA P 1 IDLER PIVOT SHAFT F /B-1 X " GR.5 D-57 1 DX BUSHING, 5/8 X /4 F /8" FLAT WASHER F /B-1 LOCK NUT F /8-1 X 1 /4" GR. 5 F /8-1 X 1 1/4" GR F H-2D D84W P 1 F D-57 2 F F F F QTY. DESCRIPTION FLAT IOLER PUllEY /8-1 X 1/2" GR. 5 SPRING, 1 1/4 X 5" IDLER ARIA IAOUNTlNG PIN /8-1 X " GR.5 DX BUSHING, 5/8 X /4 /8" FLAT WASHER /8-1 LOCK NUT /8-1 X 2" GR. 5 /8-1 X 1-1/4" GR. 5

11 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL CASTER WHEEL ASSEMBLY ~ QTY W P 2-1P P P F F F F F F H DESCRIPTION CASTER WELDMENT BEARING SPACER BEARING CAP, RED BEARING SHIELD BEARING, 5/8 ID X 1-/8 00 DECAL, 12 PSI 1 0" llre, W/RIIA - 1/2-1 X 1/2" GR. 5 BOL.: T 1/2-1 LOCK NUT /1 ROLL PIN BEARING, SPD SF-1-2 1/4" FLAT WASHER 1/4" LOCK WASHER 1/4-20 X /4 W/NYLON PA TCH SEE PAGE 1/ GREASE ZERK 2-9

12 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL FRAME SIDES & RELATED S FOR JAZEE AND JAZEE TWO ~ \ ~~ 14 ~ 1 \ ON SR200 AND SR00 MODELS QTY W W W 1 H W P P P P P 4 D-70 4 F F F F F-1558 H F P BA 1 P P DESCRIPTION FRAt.lE SIDE RH. FRAt.lE SIDE LH. FRONT AXLE SAFETY MAT t.lotor MOUNT WLOT. SIDE PANEL RH. SIDE PANEL LH. ENGINE GUARD ENGINE GUARD MNT. LEG DRAG BAR TAB BUSHING. 5/8 BORE /8-1 STOVER NUT /8 FLAT WASHER 1/2-1 X 1" GR.S 1/2-1 LOCK NUT /8-1 X 7/8" GR.5 SAFETY TREAD. 2" X 18" 1/2-1 X 2", GR.S COUt>ITRY CLIPPER DECAL ENGINE GUARD W/DECAL SR200 DECAL SR00 DECAL

13 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL FRAME SIDES & RELATED S JAZEE PRO SR50 21 a 2 I QTY. DESCRIPTION W 1 FRAME SIDE RH W 1 FRAME SIDE LH W 1 AXLE MOUNTlNG WELDMENT 4 P COUNTRY CUPPER, DECAL SOW 1 MOTOR t.lount WLDT p 1 SIDE PANEL RH P 1 SIDE PANEL LH. 8 ~7-09BA 1 ENGINE GUARD W/DECAL 9 H-192~ 1 GREASE CN" 10 ~2-0P 2 DRAG BAR TAB 11 D-70 4 BUSHING, 5/8 BORE 12 F /8-1 STOVER NUT 1 F /8 FLAT WASHER QTY. DESCRIPTION 1~ F /2-1 X 1" GR.5 15 F /2-1 LOCK NUT 1 F-1558 J/8-1 X 7/8" GR.5 17 F-172~ 1 1-1~ SLOTIEO NUT 18 F /2-1 X 2", GR ~7 1 FRONT PIVOT SEAL 20 D-~ 1 FRONT PIVOT TAPARED ROUER BRG JW 1 FRONT AXLE WLOT. 22 D BEARING SET 2 0-J0P 1 1" WASHER 2~ F-1728, /1 X 2" COTTER PIN 25 P SR50 DECAL 2-11

14 COUNTRY CUPPKR uzei! MO'DR B.IPAIR S KA.NUAL FENDER ASSEMBLY QTY. DESCRIPTION QTY. DESCRIPTION A 1 FENDER CAP RH W/DECAL P 1 LATCH PlATE L.tl SA 1 FENDER CAP, TWIN STK. RH W/DECAL P 1 SIDE PANEL RH. 2 P DECAL. "CONTROL PANEL" P 1 SIDE PANEL L.tl. 59-0SA 1 FENDER CAP LH. W/DECAL 12 F /1 FLAT WASHER A 1 FENDER CAP, TWIN STK. L.H. W/DECAL 1 F /1-18 LOCK NUT 4 P DECAL. PARK BRAKE 14 F /2" X 2.4 CLEVIS PIN W/SASH A 1 FENDER SKIRT RH W/DECAL 15 F /1-18 X 1-1/4" GR A 1 FENDER SKIRT RH JAZEE TWO W/DECAL 1 F /1-18 X 1" GR A 1 FENDER SKIRT RH JAZEE PfiD W/DECAL 18 F /1 U-NUT A 1 FENDER SKIRT L.tl W/DECAL 19 F /1 LOCK WASHER A 1 FENDER SKIRT L.tl JAZEE TWO W/DECAL P 1 CUP HOLDER A 1 FENDER SKIRT L.tl JAZEE PRO W/DECAL A 1 FRONT PANEL W/DECALS 7 P DECAL..lJR' 22 P DECAL, "COUNTRY CLIPPER" - P DECAL..PO!ITW 2 P DECAL, "CALmON" - P DECAL.~~~~~ A 1 LATCH PLATE RH W/DECAL 25 P DECAL, "CUT HEIGHT" 2-12

15 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL SEAT, FOOTDECK & RELATED S 1" 19-2/ ""2 QTY. DESCRIPTION P 1 SEAT MOUNTING BASE P 1 REAR SEAT BRACE P 1 ARM REST RH. (JOYSTICK) W 1 ARM REST LH. (JOYSTICK) A 2 ARM REST PAD A 1 FOOT DECK W/TREAD 7 H SAFETY lread P 1 UFT BAR 9 H-29 1 SEAT 10 H-1920 SEAT SPRING 11 F /8-1 X 1 1/2" GR F /8-1 LOCK NUT 1 F /8 FLAT WASHER QTY. DESCRIPTION 14 F' JAM NUT 15 F' /1-18 LOCK NUT 1 F' /1 FLAT WASHER 17 H TAPEREO HANDLE 18 F' /8-1 X /4" GR F /1 LOCK WASHER 20 F /8 LOCK WASHER 21 F-154 5/1-18 X /4" GR A 4 T -HANDLE ASSEMBLY 2 F /1-18 X 1" GR F-158 1/4-20 X /4". GR P 1" HEAVY WASHER 2 F /4" STOVER NUT 2-1

16 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL FUEL TANK ASSEMBLY QTY. DESCRIPTION 1 H !f2 GALLON TANK 2 H-22:2 1 GAS CAP : 44-0:4P /2" FUEL LINE 4 H-14 1 HOSE BARB, 90 OEG. 5 H HOSE CLAMP H HOSE CLAMP, 1/2" P 1 TANK MOUNllNG CLA!.4P B F /4-20 STOVER NUT 9 F /4-20 X /4. GR.5-14

17 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL 17 JOYSTICK STEERING CONTROL AND RELATED S ~1 {,.~ /4" LINKAGE NOTE; ITEM'S #2 AND # MUST BE REPLACED AT THE SAME TIME FOR MAXIMUM PERFORMANCE /8" LIN I<AGE QTY. DESCRIPTION -141A 1 JOYSTICK ASSEMBLY P 1 JOYSTICK YOKE 2 H PIVOT SHAFT H PIVOT BLOCK 4 F BALL PLUNGER 5 H SNAP RING, SPIRLOCK 19-0P 2 PIVOT BLOCK PLATE 7 F-124 a #-2 X /8" SCREW SLOT 8-140P 1 JOYSTICK TOP PLATE 9 H GASKET, FOAM A 1 JOYSTICK SHAFT ASSEMBLY I c / ~ 15 ~ QTY. DESCRIPTION 11 H BOOT, BELLOWS 12 F /4-20 X 1/2" FHCS GR. 5 1 F /4-20 X 1" HHCS GR F /4" LOCK WASHER 15 F /4-20 LOCK NUT 1 H-1989 BUSHING, BALL JOUNT 17 F /4-20 X " GR F /4-20 X -1/2" GR F /8-1 NUT, JAM 20 H HANDLE GRIP, TAPERED 21 H /4" SPACER -15 5

18 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL JOYSTICK STEERING CONTROL AND RELATED S (continued) 1/ 4" LINKAGE 11(4) 2- I 7-e QTY P P 2 F P P 2 F F-1487 F F F H F F F F H H F DESCRIPTION HYDRO SHIFT ROD UPPER UNK ROD 1/4-28 LH NUT SWIVEL ARM LOWER LINK ROD 5/1-18 X 1 1/4" GR.5 1/4-28 NUT 1/4" FLAT WASHER USED ON JAZEE 1/4" FLAT WASHER USED ON JAZEE TWO 1/4-20 LOCK NUT BALL JOINT, 1/4-28, RH THREAD 1/4-20 X 1-1/2" GR. 5 1/4-20 X 1" GR. 5 5/1 X 18 STOVER NUT ROLL PIN, /1" X 1" BALL JOINT, 5/1-24 ROD END, 1/4-28 LH THREAD 5/1-24 JAM NUT

19 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL JOYSTICK STEERING CONTROL AND RELATED S (continued) /8" LINKAGE 2_ QTY P P 2 F P F H H-24 2 F H F F F F P 2-17 DESCRIPTION HYDRO SHIFT ROD UPPER UNK ROD 1/4-20 X 1-1/4" GR. 5 SWIVEL ARM --- 5/1-18 X 1 1/2" GR.5 1/4 SPACER 5/1 SPACER 1/4-20 LOCK NUT BAll JOINT, 1/4-28, RH THREAD 1/4-20 X 1-1/2" GR. 5 1/4-20 X 1" GR. 5 5/1 X 18 STOVER NUT ROll PIN, /1" X 1" LOWER LINKAGE ASSEMBLY

20 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL JOYSTICK STEERING CONTROL AND RELATED S SR B QTY. F H F P 1 F P 1 F P 2 F P P 1-18 DESCRIPTION ~,(4-20 LOCK NUT 1/2 X 1/4" SHOULDERWASHER 1/4-20 X 1" STEERING LINKAGE 1/4" FLAT WASHER UPPER STEERING LINKAGE 1/4-20 X 1 1/2" HYDRO SHAFT ROD ROLL PIN /1 X 1" SWIVEL ARM LOWER STEERING LINKAGE

21 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL \ RIGHT HAND STEERING CONTROL AND RELATED S 1/4" STEERING LINKAGE 8-014A RH DUAL LEVER ASSEMBLY /B" STEERING LINKAGE QTY. 1 H H A 1 4 F F H H P 1 9 F F H P 1 1 D F F P 1 17 F F F H P P P 1 DESCRIPTION END PLUG, 15f.1 BLACK 24 FOAM GRIP, 17" 25 CONTROL LEVER ASSEMBLY 2 5/1 LOCK NUT 27 5/1-18 X 1-1/2" HHCS GR HOSE CLAMP 29 BOOT, TAPERED 1 " CUFF 0 LEVER, DUALE:VER 1 SETSCREW, 5/1-18 X /4" 2 1/2-1 JAM NUT WASHER. FIBER 4 PIVOT BLOCK, DUALEVER 5 BEARING 5/1" LOCI< WASHER 7 WASHER, FLAT STD. 5/1" 8 BASE DUALEVER 9 1/4" LOCI< WASHER 40 1/4-20 X 1" HHCS GR /1-18 X /4" HHCS GR WASHER, SPRING 4 SHOULDER BOLT, 5/8" OD 44 BUSHING, STAND OFF 45 BUSHING, PIVOT BLOCK QTY. DESCRIPTION P 1 WASHER, FLAT F GROMIIIET, #4 X 1/4" SQ. -17P 1 TOP PLATE, DUAL.EVER F /2" LOCK WASHER F /2-1 X -1/2" HHCS GR. 5 F /2-1 X " HHCS GR. 5 F /4-20 LOCI< NUT F /4" FLAT WASHER 8-028P 1 DAMPER BOLT, 5/1-18 X /4" H STEERING DAMPER F E-RING FOR 1/4" SHAFT 8-029P 1 DAMPER BOLT, 1/4-20 F NUT, HEX 1/4-28 UNF F-159 1/4-20 X 1-1/4" HHCS GR P 1 DAMPER BOLT, 1/4-20 FEMALE H BAU. JOINT W\1/4-28 THREAD F LH 1/4-20 NUT H LH BALL JOINT P 1 LINK ROD 59-11P 1 LINK ROD ASSEMBLY H /2 X 1/4" SHOULDER WASHER F /4-20 X 1-1/4" SOCI<HEAD BOLT - - -

22 LEFT HAND STEERING CONTROL AND RELATED S COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL 18~~-~ ' C) -~ ~.1 ~ 7-~ ~'u 8... I 1/4" STEERING UNKAGE I I \ A lji DUAL LEVER ASSEMBLY 1 2 QTY. DESCRIPTION H END PLUG, 1!.1 BLACK H FOAM GRIP, 17" A 1 CONTROL LEVER ASSEMBLY /8" STEERING UNKAGE QTY. DESCRIPTION P 1 WASHER, FlAT 25 F GROMMET, #4 X 1/4" SQ. 2-17P 1 TOP PLATE, DUALEVER 27 F /2" LOCK WASHER 4 F /1 LOCK NUT 5 F /1-18 X 1-1/2" HHCS GR F /2-1 X -1/2" HHCS GR. 5 H HOSE CLAMP 29 F /2-1 X " HHCS GR. 5 7 H BOOT, TAPERED 1" CUFF 0 F /4-20 LOCK NUT P 1 LEVER, DUALEVER 1 F /4" FLAT WASHER 9 F-1842 SETSCREW, 5/1-18 X /4" 2 F /4-20 PLAIN NUT 10 F /2-1 JAM NUT 8-028P 1 DAMPER BOLT, 5/1-18 X /4" 11 H WASHER, FlBER 4 H SHOUUDER WASHER P 1 PIVOT BLOCK, DUALEVER 5 H STEERING DAMPER 1 D-22 2 BEARING F E-RING FOR 1/4" SHAFT 14 F /1 " LOCK WASHER P 1 DAMPER BOLT. 1/ F WASHER, FlAT STD. 5/1" 8 F NUT, HEX 1/4-28 UNF P 1 BASE DUALEVER 9 F-159 1/4-20 X 1-1/4" HHCS GR F /4" LOCK WASHER 40 H LH BAll JOINT 18 F /4-20 X 1" HHCS GR H BAll JOINT W\1/4-28 THREAD 19 F /1-18 X /4" HHCS GR F LH 1/4-24 NUT 20 H WASHER, SPRING P 1 STEERING UNKAGE P 1 SHOUUDER BOLT. 5/8" OD P 1 DAMPER BOLT. 1/4-20 FlEMALE P 1 BUSHING, STAND OFF 45 F /4-20 X 1-1/4" SOCKHEAO BOLT P 1 BUSHING, PIVOT BLOCK P 1 STEERING UNI<AGE -20

23 COUNTRYCIJPP KR "JAZEB MOOR RIPAIR p ARTS MANUAL KE ASSEMBLY NG BRA PARK! & RELA TED S ""

24 COUNlRY WPPER 'JAZEE" MOWER REPAIR PAIITS MANlW. PARKING BRAKE ASSEMBLY & RELATED S SR200 QTY. DESCRIPTION 1 ::>9-01~1-' z LOWtoR ~KAKto UNK 2 F RUE RING F /1-18 LOCK NUT 4 F /1 " FLAT WASHER 5 H COt.lPRESSION SPRING H /2 X /8" ROLL PIN 7 H BRAKE UNK ROD a P 2 BRAKE ANCHOR ADAPTER 9 F /4-20 LOCK NUT 10 F /1-18 X /4" 11 F /4-20 X /4" W 1 BRAKE ROD 1 F /4-20 X 1" 14 H BRAKE HANDLE 15 H-15 1 /4 X 4" EXT. SPRING 1 F /1-18 X 2" -22

25 COUNTRY CUPPKR JAZEE" MOOR RIPAIR S MANUAL MOTOR AND TRANSMISSION ASSEMBLY & RELATED S FOR JAZEE 12 e"-..._ \ 1\ ~~ / 25 QTY. DESCRIPTION t.l HP. KOHLER ENGINE J M HP. KOHLER ENGINE OBSOLETE t.l HP. KAWASAKI ENGINE 12/ 01/04 M HP. KOHLER ENGINE M HP. BRIGGS ENGINE 2 E-17 1 CLUTCH-BRAKE, MAGSTOP 1" D V-BELT-A77 KE:VLAR 4 F /1-18 X 2 1/2", GR F /1 LOCK WASHER 22 F / 1-20 X 2-1/2" P 1 KEY, 1/4 SQ. X 1-1/4" 24 8 F /8-1 HEX NUT P 1 FRONT CROSS BRACE 2 10 H CHOKE CABLE, 19 & 20 HP 27 H-240 CHOKE CABLE, 17 & 18 HP H-22 THROTTLE CABLE, 19 & 20 HP. 29 H THROTTLE CABLE, 17 & 18 HP P DECAL. "CLEAN" 1 1 f-1228 SETSCREW, 1/4" X 1/4" 2 14 F /1-18 X 1/4" GR.S 15 D MOTOR PULLEY..75" 4 18 D IZT TRANSAXL HHORO (RH) 5 17 D IZT TRANSAXL HYDRO (LH) 18 F / 4" FlAT WASHER 19 H t.luffl R ASSEt.IBLY P 2 FREEWHEEL CHAIN W/SPRING 8-2 QTY. DESCRIPTION fi9-050w 1 MOTOR MOUNT H FAN, " X 10 BlADES P DECAL, lire PRESSURE, 12 PSI r RUE RING, 5/1" H /4" SPLIT RING F /4" FlAT WASHERS F /1-18 STOVER NUT W 1 CLUTCH STOP WEI.DMENT F /4-20 X 5/8" GR. 5 F /4-20 LOCK NUTS TIRE, 18 X F LUG NUT, 1/2 X P 2 HYDRO SUPPORT ST1W' F /1-18 X 1", GR.5 F /1-18 X 2", GR.S H PIPE, /8 X " H PIPE, /8 X 2 1 /2" H El..I!OW, /8 X 90' E-8 1 BRIGGS ENGINE HARNESS ADAPTOR

26 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL MOTOR AND TRANSMISSION ASSEMBLY & RELATED S FOR JAZEE SR \ 1\ ~::: 28 QTY. DESCRIPTION M HP. BRIGGS ENGINE M HP. BRIGGS ENGINE 2 E-17 1 CLUTCH-BRAKE, MAGSTOP 1" D V-BELT-A77 KEVLAR 4 H OIL DRAIN VALVE 5 F /1 LOCK WASHER F /1-20 X 2-1/2" P 1 KEY, 1/4 SQ. X 1-1/4" 8 F /1-1 B X /4" BOLT P 2 FREE WHEEL ANCHOR 10 H CHOKE CABLE, 20 HP H-240 CHOKE CABLE, 18.5 HP 11 H-22 THROTll. CABLE, 20 HP H-2402 THROTll. CABLE, 18.5 HP 12 P DECAL. "CLEAN" 1 F SETSCREW, 1/4" X 1/4" P 2 REAR HYDRO SPACER 15 D-72 1 MOTOR PULLEY,.75" 1 D IZT TRANSAXLE HHORO (RH) 17 D IZT TRANSAXLE HYDRO (LH) 18 F /4" FlAT WASHER 19 H MUFFLER ASSEMBLY P 2 FREEWHEEL CHAIN W/SPRING W 1 MOTOR MOUNT 22 H FAN, " X 10 BLADES 2 P DECAL, llre PRESSURE, 12 PSI 24 F /1-14 X 11" BOLT 25 F /2" FlAT WASHER QTY. DESCRIPTION 2ti F ti FlAT WASHER 27 F /1ti-1 LOCK NUT 2 ti59-015w 1 CLUTCH STOP WELOMENT 29 F /4-20 X 5/8" GR. 5 0 F-115 1/4-20 LOCK NUTS 1 D TIRE, 1 X.5-2 F-1499 LUG NUT, 1/2 X 20 ti59-02p 2 HYDRO SUPPORT 5T1W' 4 F /1ti-18 X 1", GR.5 5 F /1ti-18 X 2", GR.5 H PIPE. /8 X " 7 E- 1 BRIGGS ENGINE HARNESS ADAPTOR P HYDRO BRACE P 1 BELT GUARD 40 f /4-20 X 1/2" ROLUNG THREAD 41 f /2-1 X 1" BOLT P 2 HYDRO MOUNT BRACE P 2 fan SHROUD 44 f /1-18 X " BOLT 45 f FAN SHROUD 4 f /1-18 X " BOLT -24

27 MOTOR AND TRANSMISSION ASSEMBLY & RELATED S JAZEE TWO & JAZEE PRO COUNTRY CUPPBR JAZEE" KODR B.IPAIR S MANUAL e-..._ / PL.AS11C FlLTER TORQUE TO IN-LBS... QTY. DESCRIPTION w NGINE ~ HP. KOHLER ENGINE ~ HP. KOHLER ENGINE. SR00 t.l HP. BRIGGS ENGINE, SR50 2 E-17 1 CLUTCH-BRAKE, MAGSTOP 1" QTY. DESCRIPTION D V-BELT-A77 KEVI.AR '1 1 MOTOR MOUNT 4 F /1-18 X 2 1/2", GR.5 22 H FAN. 7" X 10 BlADES 5 F /1 LOCK WASHER 2 P DECAL, lire PRESSURE, 12 PSI F /1-20 )( 2-1/2" 24 F RUE RING, 5/1" P 1 KE.Y, 1/4 SQ. X 1-1/4" 25 H /4" SPLIT RING P 2 WHEEL BACKING PLATE 28 F /4" FlAT WASHERS P 1 TORQUE STRAP 27 F /1-18 STOVER NUT 10 H CHOKE CABLE, 19 &: 20 HP W 1 CLUTCH STOP WELOMOO 11 H-22 1 THROTTI. CABLE, 19 & 20 HP. 29 F /4-20 X 5/8" GR P DECAL. "CLEAN" 0 F /4-20 LOCK NUTS 1 F-1228 SETSCREW, 1/4" X 1/4" 1 D-5 2 TIRE, 20 X H CHARGE IZT HYDRO FILTER 2 F LUG NUT, 1/2 X D-72 1 MOTOR PULLE.Y,.75" W 2 TORQUE LEG WELOMENT 18 D IZT TRANSAXLE H\'DRO (RH) 4 F /1-18 X 1", GR.5 17 D IZT TRANSAXLE H\'DRO (LH) 5 F /18-18 X 2", GR.5 18 F /4" FlAT WASHER 8 H PIPE. /8 X " 19 H MUFFLER ASSEMBLY, KAWASAKI H PIPE. /8 X 2 1/2 H MUFFLER ASSEMBLY, BRIGGS 7 H ElBOW, /8 X 90' P 2 FREEWHEEL CtwN W/SPRING 8 H OIL DRAIN VALVE -25

28 COUNTRY CIJPPKR "JAZEB" MOOR RIPAIR S MANUAL 14 WIRE HARNESS & RELATED S \,~ I 14 1 ~----/ (Z)BiiOii~IWI a QTY. DESCRIPTION E BATTERY E HOUR METIER E-D54 1 SOLENOID E START SWITCH E-29 1 CLUTCH SWITCH F /1-24 NUT F /4-2D X 5/8" GR. 5 E-9 1 RETAINER CUP E BRAKE SWITCH E SWITCH. SPOT MINI F X /4 SCREW F STAR WASHER F /4-20 X /4" GR. 5 F /4-20 LOCK NUT F-10D9-D1 4 1/4" FLAT WASHER 59-D48P 1 BATTERY HOLD DOWN E-4D 1 WIRE HARNESS F LOCK NUT E COVER (KEY SWITCH) -NOT SHOWN- E-07 1 OIL PRESSURE SWITCH -NOT SHOWN- (KAWASAIKI)