Machinery & Production Equipment

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1 1. Machining Machinery & Production Equipment Machining of sophisticated machine parts especially from stainless steel, aluminum and copper with dimensions from 20 to 3000 mm. CNC Combined milling-turning-machines 1 Milling-turning center Deckel Maho DMC 200 FD Pallet pool with total 5 pallets (Ø 1850 mm) High-speed spindle 10,000 rpm Magazine for 180 tools Simultaneous 5-axis-machining 1 Milling-turning center Mandelli 8 U/T Pallet pool with total 6 pallets (1000x1000 mm) Magazine for 200 tools 4 Turning-drilling-milling center Voest M30G Lathe chuck machining (no stationary support) With tail spindle, tool system KM40 Max. turning diameter Ø 250 mm Magazine for 48 tools 1 Turning-milling center Voest M60G Lathe chuck machining (no stationary support) With tail spindle, tool system KM63 Max. turning diameter Ø 500 mm Magazine for 80 tools Length Width Vertical CNC Milling 1 Milling machine Pama FMC pallets (1600x1600 mm) - 2 pallets (2000x2000 mm) - 1 pallet (3000x3000 mm) - Magazine for 220 tools Length Width Vertical Seite 1 von

2 1 Milling machine Pama AT 130/3 Clamping area 2000x1600 mm 1 Milling machine Pama AT 130 Clamping area 1550x1350 mm 1 Milling center Deckel Maho MC 600 U 2 pallets (630x500 mm) Magazine for 120 tools Simultaneous 5-axis machining 1 Milling center Deckel Maho DMU 70 evolution Clamping area 700x 500 mm High-speed spindle 18,000 rpm Magazine for 92 tools Simultaneous 5-axis-machining 1 Milling center Deckel Maho DMU 100-T Clamping area 1500x800 mm / Ø 800 mm High-speed spindle 12,000 rpm Magazine for 32 tools Simultaneous 5-axis-machining 2 Milling centers Deckel Maho DMC 60-U Pallet pool with total 48 pallets (630x500 mm) High-speed spindle 18,000 rpm Magazine for 180 tools Simultaneous 5-axis-machining CNC Turning 2 Universal lathes Gildemeister CTX Universal lathe Gildemeister CTX Universal lathe Böhringer DUS 560 (cycle control) Ø Length Seite 2 von

3 Conventional Turning Ø Length 2 Lathes Schaublin 102 N VM Lathe Oerlikon Böhringer VDF DUE Lathe VDF Conventional Drilling Ø Depth 1 Column drill Webo Column drill Otto Müller Raw Material Sawing Vertical Width 1 Band saw machine Brown S.N AP Fully automatic band saw Kasto HBM Sheet metal work 1 Circular form bending machine Ø 50 mm max. shell width Circular form bending machine Ø120 mm max. shell width Mechanical press brake max Notching machine Boschert LB 15 K 8/33 max. cutting length 225 X 225 Seite 3 von

4 2. Welding Brazing Gluing - Annealing Economical and secure jointing of stainless steel, aluminum and copper guaranteed by professional preparation of the joint faces. Welding 20 TIG welding units WIG < 450 A 3 MIG welding units MIG / MAG < 400 A 1 Plasma welding unit < 100 A 1 Longitudinal seam robot For seams up to 3000 mm length < 400 A 2 Cranes 5'000 kg Various alignment and clamping plates up to 3000 X 3000 mm 2 WIG orbital welding systems < Ø20 mm Vacuum annealing and vacuum brazing Usable range (mm) Ø Length 1 vacuum oven MOV vacuum oven MOV vacuum oven MOV Flame brazing Autogenous equipment, conventional HF Brazing HF brazing generator HF 15 workpiece dimensions by arrangement Seite 4 von

5 3. Cleaning and Surface Technology Workspace (mm) Height Width Length 1 Washing machine Amsonic Ø Washing machine Gfo Shot blasting unit Shot blasting units Aluminum oxide (pure corundum) blasting units Laser marker Vector Mark Com nm Assembly Clean assembly areas for subassemblies up to complete turn-key systems with emphasis in mecatronics and pneumatics. Special infrastructure and know-how for the requirements of highvacuum technology and the IT industry. Prototypes to medium-sized batches. Customized testing and packing. Assembly area 1 (bigger assemblies / systems) approx m 2 Crane capacity 10,000 kg Assembling area 2 (smaller assemblies) ca.1500 m 2 Crane capacity 6,000 kg In both assembling areas: Dust-free assembly rooms with individual cleanness fields Air is filtered five times per hour Testing methods: -Vacuum leak test with Helium -Final pressure test -Residual gas analyses with quadrupole mass spectrometer -Electrical system tests -Magnetic field test -Water flow measurement up to mbar up to 1x10-8 mbar l/s Seite 5 von

6 5. Dimensional Control 1. Air-conditioned Measuring Room Class 2 VDI/VDE 2627 Surface 200 m 2 Equipment: 3-Coordinate Measuring Machine HEXAGON Global Advantage Accuracy: MPE (µm) = 4.5+(L/200) Sensing device: Renishaw SP600 Software: PC-DMIS Data exchange: VDAS,IGES,DXF,DWG,STEP,XYZ IJK, SAT,STL,DES 2000 X 4000 X 1500 mm Equipment: 3-Coordinate Measuring Machine Brown & Sharpe DEA Scirocco Accuracy: E (µm) = x(L/1000) 3-Coordinate Measuring Machine Tesa Gage 2000 Accuracy : E (µm) = 4.0+L/200 Vertical measuring column Tesa Micro Hite with granite surface plate Portable CCM FaroArm Platinum Accuracy: ± 0.02 mm Measuring range Portable CCM FaroArm Platinum Accuracy: ± mm Measuring range Calibration and high-precision measuring device Mahr 828 Accuracy: ± mm Portable Surface Measurement device Diavite Profile Projector Mitutoyo 1500 x 1000 x 900mm 410 X 510 X 460 mm 900 mm 1500 X 2000 mm Ø2400 mm Ø1200 mm 200 mm Seite 6 von

7 6. Data Transmission For CNC-Programming To plot: To plot: on request SAT-, IGES-, STEP, STL, DXF Files PDF, JPG, TIF DXF, DWG, POSTSCRIPT 7. Investitionen 2007/2008 Turning-Milling- Drilling Center Voest Millturn MG-40G: With tail spindel Parts with diameter Ø 450mm Investment 2007 Komplettbearbeit. Voest Millturn M65: Turning-Milling-Drilling Center with stationary support and tail stock Parts with diameter Ø 680mm Investment 2007 Seite 7 von

8 2 Waldrich MultiTec 3000 HC und 4000 HC Milling & Drilling Center with Masterhead- Konzept and Linearpalettenpool Designed for massiv cutting in Aluminium Parts up to length 4000mm Investment: End 2008 Mandelli SPARK 1600X Milling Center with Masterhead-Konzept Designed for massiv cutting of Aluminium 6 Palettes, parts with sizes up to 1500mm Investment: End 2008 Seite 8 von

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