OPTICAL MEASURING MACHINES

Transcription

1 OPTICAL MEASURIN MACHINES SYLVAC SCAN Dedicated to the fast and contactless measuring of cylindrical parts, our new SCAN machines are based on the principle of the scanner. This technique allows to reproduce a high resolution image of the component scanned and thanks to the software, to measure over 150 static and dynamic features. SYLVAC VISIO Our 2.5D video measuring systems equipped with manual XY stage and manual/motorized optical zoom allow to quickly measure most of the industrial components based on the live image of the workpiece displayed on the software. Our SCAN and VISIO machines are designed for use in the workshop or laboratory. Discover them without further delay!

2 DESCRIPTION 52 REFLEX-CLICK Horizontal SCAN machine allowing to measure in the same position as the parts have been produced Robust construction with granite table for use in workshop or control laboratory Concept Reflex SCAN patented for measuring cylindrical workpieces without preprogramming Measurements performed in seconds by a single click Load the part, click the button and you get all the main values directly! Automatic recognition of recorded parts already measured Easy daily calibration thanks to the integrated master Quick return of investment One click measurement Sylvac Reflex SCAN Software For turned parts 198

3 TESA-SCAN 52 DIMENSIONAL DRAWINS 52 REFLEX-CLICK TECHNICAL SPECIFICATIONS Measuring range Resolution up to Max. error Repeatability Headstock Max. weigth of part Machine s weight Diameter Length Diameter Length mm µm µm D/ L/ D/ L/100 µm Non-Rotating headstock for static measurements Rotary headstock for static and dynamic measurements kg 4 kg 103 BASIC INSTRUMENT Instrument according to technical specifications 2 male centers Computer with screen, keyboard and mouse Windows 7 multilingual operating system Sylvac Reflex SCAN Software Manual 199

4 DESCRIPTION 25 & 50 Vertical machines with motorized movement of the part through the light source Compact and robust construction Ideal for the control of small components Integrated profile projector for viewing the live measuring position Operating system consisting in two software, one for programming with possibility to create the program off-line and one for the measurement Built-in profile projector LED light source Operating system consisting in two softwares 200

5 > TESA-SCAN > > TESA-SCAN dimensions dimensions Optical measurement DIMENSIONAL DRAWINS TESA-SCAN TESA-SCAN TESA-SCAN 50 / CE / 50 / 50 Plus CE / CE 50 Plus Plus CE Plus 25 & TESA-SCAN TECHNICAL 50 Plus Plus Plus 50 SPECIFICATIONS Plus TESA-SCAN TESA-SCAN Diameter Length Diameter Length Model Sylvac Scan 25 Sylvac Scan 50 Measuring range mm Resolution up to Max. error µm µm 1 + D/ L/ D/ L/100 Repeatability µm Headstock Max. weigth of part Machine s weight Rotary headstock for static and dynamic measurements Rotary headstock for static and dynamic measurements kg 2 4 kg BASIC INSTRUMENT TESA-SCAN 80 / Plus / 80 / 80 Plus / Plus 80 Plus Instrument according to technical specifications 2 male centers Computer with screen, keyboard and mouse Windows 7 multilingual operating system Rotary headstock Part rotation Softwares Pro-Measure / Pro-Composer Manual Sylvac SCAN 25 Sylvac SCAN

6 DESCRIPTION 50 CE PLUS & 50 PLUS Vertical machines with motorized movement of the part through the light source Compact and robust construction Exclusive slewing system allowing to measure most of the threads and threads feature Integrated profile projector for viewing the live measuring position Operating system consisting in two software, one for programming with possibility to create the program off-line and one for the measurement Built-in profile projector LED light source Operating system consisting in two software Exclusive slewing system by Sylvac 202

7 sions Optical measurement DIMENSIONAL DRAWINS TESA-SCAN 50 / 50 / CE 50 Plus CE Plus TESA-SCAN TESA-SCAN 50 Plus 50 Plus 50 CE PLUS & 50 PLUS Sylvac SCAN 50 CE PLUS Sylvac SCAN 50 PLUS TECHNICAL SPECIFICATIONS TESA-SCAN Diameter Length Diameter Length Model Sylvac Scan 50 CE Plus Sylvac Scan 50 Plus Measuring range mm Resolution up to µm Max. error µm 1 + D/ L/ D/ L/100 Tilting for thread meas Repeatability Headstock Slewing mechanism for thread measurement Max. weigth of part TESA-SCAN TESA-SCAN 80 / 80 Plus / 80 Plus µm Rotary headstock for static and dynamic measurements kg 4 6 Machine s weight kg Rotary headstock for static and dynamic measurements BASIC INSTRUMENT Instrument according to technical specifications 2 male centers Computer with screen, keyboard and mouse Windows 7 multilingual operating system Rotary headstock Softwares Pro-Measure / Pro-Composer Manual Slewing mechanism for thread measurement 203

8 TECHNICAL SPECIFICATIONS SOFTWARES Automatic measurement of the main features (diameters, lenghts, angles, radii) Automatic parts / program recognition SYLVAC REFLEX SCAN 52 FUNCTIONS SYLVAC SCAN 25/50/50CE+/50+ Off-line programming CAD import for programmation Reports editor Data export SPC basic calculations SPC software Access management - security lever On request 1 4 On request 204 Diameters Lenghts, heights, distances Angles, chamfers Radii Threads (parallel) Threads (root detail, taper, multi-starts, ball screws, worm screws, special threads) Perpendicularity Form deviation 2 and 3D alignment of the parts (axis correction) Rotational diameters Run out Concentricity Roundness Cylindricity Across flats Straightness Interrupted parts (splines, turbines) Advanced : With Reflex SCAN Advanced package EOMETRICAL TOLERANCIN - FEATURES SUMMARY SYLVAC REFLEX SCAN 52 SYLVAC SCAN 25/50/50CE+/50+ Advanced Advanced

9 ACCESSORIES 57,7 MK1 Ø 6 Center adapter with a 6 mm dia. coupling bore Ø Two-jaw gripper Internal clamping for manual use 14 Morse 1 SCAN 25 Morse 2 SCAN 50 / ) H H=22 Raising blocks for external jaws, in pairs (For ) mm T = mm T = mm T = 3 T ØD B mm T = mm T = 9 External jaws, in pairs (For ) mm T = mm T = mm T =

10 ACCESSORIES 80 Morse 1 SCAN 25 Morse 2 SCAN 50 / Set with: External jaws, in pairs For Ø Center adapter with a 6 mm dia. coupling bore MK Reduction sleeve, 92 Morse 2 to 1 MK1 Ø 12 Extra male center, 10 mm (2 items provided with ) Extra male center, 17 mm Ø (2 items provided with 50 and Reflex-Click) MK1 Ø 12 Drive centre (Diamond coated 10 mm)

11 ACCESSORIES MK1 Rotation center with a B12 male taper plus a Morse 1 taper shank (For added sleaves / ) Ø 29 Ø Ø 22 Morse 1 SCAN 25 Ø 12 Morse 2 SCAN 50 / 52 Rotation center, Morse 2 Rotation center with a B12 male taper plus a Morse 1 shank MK Rotation center, Morse Rotation center, Morse 2 Ø 12 Ø Female center, 10 mm dia ) ) 207

12 ACCESSORIES Ø 22 Ø Ø 12 Morse 1 SCAN 25 Morse 2 SCAN 50 / 52 Female center, 20 mm dia ) ) ϒ Ø Female center, 10 mm dia. Also with internal B12 taper ) Ø ϒ Female center, 12 mm dia. Also with internal B12 taper ) MK1 Ø Platten, 30 mm dia. Ø 57 Ø 55 MK1 3-jaw chuck, clamping range 1 15 mm (Clamping capacity: outside 1 15 mm 60 inside m) ) Ø jaw chuck with Morse 2 taper shank, clamping range 2 50 mm (Clamping capacity: outside 2 50 mm inside mm) 208

13 ACCESSORIES Ø Morse 1 SCAN 25 Morse 2 SCAN 50 / 52 Platten, 80 mm dia. Also with a Morse 2 taper shank Ø Drive centre, Ø 40 mm. Also with a Morse 2 taper shank (Diamond coated) Ø Female centre, 40 mm dia. Also with a Morse 2 taper shank Ø Male centre, mm dia. Also with a Morse 2 taper shank 32 ø , Female center, 10 mm dia., Also with a B12 internal taper ) Ø 35 90ϒ , Female center, 30 mm dia., Also with a B12 internal taper ) 209

14 ACCESSORIES ,5 ø30 Morse 1 SCAN 25 Morse 2 SCAN 50 / 52 Female center, 45 mm dia., Also with a B12 internal taper ) Ø Drive centre, 42 mm dia. max. 6 H Pro-Measure off-line programming (not for SCAN 52) 210

15 ACCESSORIES 211

16 DESCRIPTION SYLVAC-VISIO 200 & 300 High quality 2.5D video measuring system Robust construction with stage mounted on granite base and vertical column in granite Manual table stage releasable for quick XY movement, fitted with glass scales High quality bearing guidance for better accuracy Optics including CCD camera and Navitar zoom (manual or motorised) Adjustable triple lighting: coaxial, ring light settable by section and diascopic light Multilingual Sylvac VISTA software easy to use Fin adjustement in Z Motorised zoom Manual table stage with fixing holes Manual zoom Lifter to release table movement ranit structure 212

17 Optical measurement SYLVAC-VISIO 200 & ( ) 587 ( ) 593 ( ) 593 ( ) H H W W DIMENSIONAL DRAWINS ± ±103 Sylvac VISIO 300 Sylvac VISIO TECHNICAL SPECIFICATIONS Sylvac Visio 200 Sylvac Visio 300 mm 200x100x x200x150 X, Y Accuracy to MPE (E1, X, Y) µm L/1000 (L = mm) 1) XY Accuracy to MPE (E2, XY) µm 1) L/1000 (L = mm)638,6 638,6 2.5 μm + 4L/1000 (L = mm) 1)/ 3) Z Accuracy to MPE (E1, Z) 2) µm L/1000 (L = mm) 1) 3.9 μm + 5L/1000 (L = mm) 1)/ 3) Resolution µm Max. load capacity kg Model volume Measuring Manuel 6.5x Zoom Motorised 6.5x 98 Weight 2) mechanical accuracy Motorised 6.5x 170 EN , EN , EN , EN , EN International standards m < 5 kg 319± ±153 2 μm + 4L/1000 (L = mm) 1)/ 3) 30x - 70x Magnification 1) ) at glass plate level BASIC INSTRUMENT Instrument according to technical specifications Software Sylvac Vista multilingual Computer with screen, keyboard and mouse Windows 7 multilingual operating system Manual Calibration certificate 213

18 ACCESSORIES SYLVAC-VISIO VISIO 200 VISIO Set incluant : Diascopic illumination, parallel light Zoom upgrade, 6,5x to 12x (machine retrofit) Additional lens, 0,5x for zoom 6,5x Additional lens, 0,75x for zoom 6,5x Additional lens, 1.5x for zoom 6,5x Additional lens, 2x for zoom 6,5x Additional lens, 0,5x for zoom 12x 214

19 ACCESSORIES SYLVAC-VISIO VISIO 200 VISIO Set incluant : Additional lens, 0,75x for zoom 12x Additional lens, 1.5x for zoom 12x Additional lens, 2x for zoom 12x HS68900 Viewing screen, 22-inch instead of 20-inch Foot switch for value capture H06860 Clamping fixing basic kit 400 H06860 Clamping fixing advanced kit

20 Optical measurement APPLICATIONS Measurement of a turned part with SCAN 52 Small turning part holded with 2-jaws gripper accessory on SCAN 52 Thread measurement with SCAN 50 CE+ Part measurement with SCAN 50 Part measurement with SCAN 50 A Large selection of accessories for holding the parts are available for each machine. Part lighted by ring light on VISIO Part lighted by diascopic light on VISIO Part lighted by coaxial light on VISIO 216