IBARMIA TECHNICAL SOLUTIONS JOURNAL // ibarmia.com //#03 OCT 2014 ZVH 58/L6000 MULTIPROCESS: PROBABLY, THE MOST FLEXIBLE MACHINE IN THE MARKET

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1 IBARMIA TECHNICAL SOLUTIONS JOURNAL // ibarmia.com //#0 OCT 04 ZVH 58/L6000 MULTIPROCESS: PROBABLY, THE MOST FLEXIBLE MACHINE IN THE MARKET

2 HTL 5 kw, 500 rpm 800 Nm 000 kg High production system Fixed table 6600x050 mm 5 axes machine Ø 600 mm 8 kw 40 Nm 7000 rpm VTL Ø 600 mm 90 kw 000 Nm 500 rpm 4500 kg max weight INTRODUCTION CLIENT Imagine a horizontal MULTIPROCESS machine that can do turning, milling, drilling operations in one clamping, with a strong B axis and milling spindle for the most complex jobs, provided with an automatic LBB changer for ID works. Now imagine that while you are setting up the work piece, the machine, instead of waiting for you to be ready, is working as a vertical turning lathe or a 5 axis milling machine on a different type of work pieces. How much would that increase your productivity? You do not need to image it anymore, this is real with IBARMIA. GMV AS was founded in 988 in Norway, it s a leading company within CNC machining and assembly of high-technological quality products supplied to the oil and gas industry and to the renewable energy industry. Their strong focus on service, cost-effective systems, safety, environment, quality and on-time delivery makes them a preferred long-term business partner in current and new markets. GMV AS is a leading company within CNC machining in the oil and gas industry #0 P.

3 HORIZONTAL MULTIPROCESS MACHINE and max speed of 7000 rpm allows us doing turning, milling, tapping, B-axis turning, 5 axis milling, cam milling, pin milling etc in one clamping. On the left side of the working area we find: Automatic chuck: Ø 60 mm Multiprocess spindle: 47 kw rpm / 800 Nm / 500 rpm Which combined a continuous B-axis and a powerful milling spindle Capto C8 of 5 kw A powerful continuous B-axis allows us positioning the tool on every point giving us maximum accuracy. 4 The milling machine principle of the IBARMIA design ensures that we will have the maximum rigidity and conditions for the most demanding milling and drilling operations. 4 Special tool heads can be changed automatically for a large variety of operations. Finally a machine that can turn pieces with a strong milling capacity #0 P.

4 AUTOMATIC LONG BORING BAR CHANGER Just above the Horizontal MULTIPROCESS spindle, IBARMIA has installed an automatic long boring bar changer for an Ø 0 mm and an Ø 80 mm bar that allows us doing internal diameter turning operations with high rigidity and stability. The long boring bars come into the working area when required so they can be automatically picked up by the head. GMV will use the prestigious SILENT TOOLS made by SANDVIK and designed to minimize vibrations on long tool overhangs of up to 0x bar diameter. Technicians from SANDVIK tested the performance of the entire LBB structure during a test cut at IBARMIA. The satisfactory results were recorded on SANDVIK s own test files. Internal diametre operations with maximum reliability #0 P. 4

5 4 VERTICAL MULTIPROCESS MACHINE On the other side of the working area, we find an integrated MULTIPROCESS rotary table where we can execute vertical turning operations and 5 axis milling operations combined again with the strong and dynamic B-axis and milling spindle. 90 kw / 900 Nm / 500 rpm Max weight: 4500 kg Max swing: 600 mm Accuracy:.5 Milling spindle: 8 kw / 0 Nm / 7000 rpm C8 80 tools Internal and external turning operations, 5 axis milling, drilling etc Do it all in one clamping, without moving the pieces or spending hours preparing multiple set-ups. Lock the position on the B-axis and approach the machining as a Horizontal Machining Centre. Move the B-axis for angled operations. 4 Use the highly dynamic continuous B-axis for 5 axis machining. Horizontal and vertical jobs in the same machine #0 P. 5

6 MOVING COLUMN FIXED TABLE IBARMIA provides all the MULTIPROCESS solutions based on the original structure of a moving column machining centre with a fixed table. This design ensures that the stability, dynamics and accuracy of the machine are constant regardless of the weight and position of the work piece. Once again the B-axis allows us machining complex geometries in one clamping. The high dynamics and power of the milling spindle are ideal to machine a large variety of materials that go from aluminium to stainless steel. Combining a rigid structure with the high dynamics of the column travelling on guideways allows us using rapid feeds in an accurate and powerful way. Ideal for the most modern tooling technology in the market. Use the fixed table for endless applications #0 P. 6

7 HIGH PRODUCTION SYSTEM Close the door once the set up is finished so the column can move to this side and keep working without wasting any time. Separating the two working areas, allow us palletizing the machine, ensuring that we keep the machine running time as close to 00% as possible. The divider can be easily removed when we need the working area at its full size. Prepare the next job on the vertical multiprocess rotary table or along the fixed table while the machine is working on the other side of the working area. Repeat the sequence on the other side, the machine never stops running and pieces from different families can be machined in the same shift with the same machine. Ideal for subcontractors that supply pieces to customers with different requirements. Non Stop Machining, increase your productivity by increasing your machine running time #0 P. 7

8 CREATE YOUR OWN PACKAGE CHOOSING FROM A VARIETY OF OPTIONS: WORKING ENVELOPE, MILLING SPINDLES, HORIZONTAL AND VERTICAL MULTIPROCESS SPINDLES, CNC CONTROLS, SPECIAL ADAPTIONS ETC ibarmia.com IBARMIA INNOVATEK, S.L.U. Poligon Etxesaga s/n 070 Azkoitia - Spain Tel Fax

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