CNC MILLING TECHNOLOGY FOR THE JEWELER- AND GOLDSMITH HANDCRAFT:

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1 :: precise. individual. economic. CNC MILLING TECHNOLOGY FOR THE JEWELER- AND GOLDSMITH HANDCRAFT: made in Germany

2 Welcome to the world of imes-icore. Productivity and economy redefined! imes-icore is specialized in the development, the production, the selling and the service of complete CNC milling systems. Two high-efficiently process solutions: From the idea to the final product! By our intelligent modular system with all sides open technology interfaces we are able to exceed your specific requirements. Process solution 1 Complex, time or cost-intensive adoptions are no matter at imes-icore. Far from it: imes-icore module technology provides for a price-performance ratio that will convince you. imes-icore type series for jewellery and goldsmith handcraft can be built up to complete systems with additional components, co-ordinated with every application up to the automatization. Those one are competition less economically. based on hand sketch Hand sketch as master for process solution. Subsequent treatment of the inscanned hand sketch to 3D data using CAD software e.g. 3Design from Vision Numeric. We connect trailblazing 3D technology and CAD/CAM technology for most fastidious pieces of jewellery with high performance CNC solutions for high-efficient workflow. Easy operability, simple menu guidance and control systems as well as the durable industry standard of our machines make imes-icore singular at the market. Process solution 2 based on existing model Existing model as master for process solution. Scan model with 3D Opti-mes laser scanner. It does not surprise that all considerable customers of the goldsmith and jewellery handcraft trust in imes-icore. Just call imes-icore! It is time for a new thinking! 2/3

3 competence in CNC & Dental solutions. High-efficient, precise milling of wax models with i-mes technology of series JewelWaxPro ICP and JewelWaxPro ICV. Automatic generating of NC tool paths with CAM software e.g. DeskProto from Delft Spline Systems.. The result is highly precise forms for pieces of jewellery also in fastidious or extravagant design with at the same time considerable low priced production costs. Alternatively direct milling of different metals with i-mes HSC-PREMIUM-Series. Advantage: At wax models compared to 3D printers: At direct milling in metal: Distinctive cheaper in investment and maintenance Flexible applicable for all plastic materials Instead of maintenance intensive 3D printer technique ruggedly industry standard Considerably precise milling technology Highest precision in the materials brass, silver, gold, titanium, aluminum and stainless steel and many morel Reduction cost-intensive procedures like casting processes

4 imes-icore JewelWaxPro ICP The entry class into efficient wax modeling! SPECIALIZED FOR WAX MODELIZING ICP :: PC-control with RS232 communication interface (Plug & Play) :: 4 axis micro step stepper motor control, integrated :: No additionally PC slot-in card necessary :: Robust aluminum construction in industrial execution :: Play-free precision steel shaft guides with linear ball screws :: Main spindle drive UFM 500 (500 W / rpm) :: Isolated machining area conforms to CE Safety Standards :: CAD/CAM software isy CAM 2.5 and control software WIN- Remote integrated :: Expandable to rotary axis (4th axis),length measurement sensor, cooling / spray device SPECIFICATION ICP 2015 ICP 3020 ICP 4030 travel stroke (X/Y/Z) in mm 200/150/90 300/200/90 400/300/140 travel feed rate (X/Y/Z) 20 mm/s => ball screw = 16 x 4 mm 50 mm/s => ball screw = 16 x10 mm gantry clearance (table -> z-axis) coordinate table (XxY) in mm 400 x x x 375 dimensions (LxBxH) in mm 535 x 600 x x 650 x x 850 x 810 weight in kg ~ 95 ~ 102 ~ 120 drive system 2-phase high torque stepper motors controlling system 4-axis micro step IMC4 RS 232 interface repeating accuracy ± 0,03 mm ± 0,03 mm ± 0,03 mm resolution ball screw 16x10 = 0,025 mm 16x4 = 0,01 mm safety cover safety cover with safety circuit module linear guides play-free precision steel shaft guides software isy CAM 2.5 plus and WIN-REMOTE The CNC compact systems of the series Jewel- WaxPro ICP are "ready to use" 3D-capable machines with integrated CAD/CAM software isy CAM 2.5, especially for the use in the goldsmith and jewellery handcraft. The integrated 4-axis stepper motor control IMC 4 makes possible a good movement by the micro step mode. The machines are applicable for machining wax, plastics and light metals. 3 axis system Stepper motor technique isy CAM 2.5 software Interpreter software WIN-REMOTE Plug & Play drive technique expandable to rotary axis (4th axis) 4/5

5 competence in CNC & Dental solutions. imes-icore JewelWaxPro ICV Powerful wax modeling in compact design! ICV SPECIALIZED FOR WAX MODELIZING WITH FAST DC - SERVO TECHNIQUE :: closed control loop :: DC servo technique :: DC servo motor control and power electronic integrated :: Plug & Play-PC-control by Windows with USB communication interface :: no additionally PC slot-in card necessary :: main spindle drive MA 2.05 (500 W / U/min) or UFM 500 :: executable on commercial PC :: expandable to rotary axis (4th axis), length measurement sen sor, cooling / spray device SPECIFICATION ICV 4030 travel stroke (X/Y/Z) in mm 400 x 300 x 110 travel feed rate (X/Y/Z) 100 mm/s gantry clearance (table -> z-axis) 170 coordinate table (XxY) in mm 600 x 375 dimensions (LxBxH) in mm 780 x 850 x 810 weight in kg ~ 100 kg drive system DC servo motors controlling system CDS 405 repeating accuracy ± 0,02 mm resolution 0,01 mm safety cover sliding door linear guides play free precision steel shaft guides software (optional) isy CAM 2.5 plus and WIN-REMOTE The particularly characteristic of the compact servo motor machine JewelWaxPro ICV is the very small foot print and it s specially conceived for quick 3D applications in mould making respectively Rapid Prototyping. The complete control and power electronic is integrated in the back wall of the chassis. This singular and modern Plug & Play control concept could be done without unnecessary PC board in the control PC. This decreases the initial costs, and the installation / start-up of the CAD/CAM and control software is possible on each commercial WIN 2000/XP PC. 3 axis system DC servo motor technique isy CAM 2.5 software Interpreter software WIN-REMOTE Plug & Play drive technique expandable to rotary axis (4th axis) USB- Port (Plug & Play) By the lock of the protection cover during milling all relevant CE safety standards are ensured. Materials: wax, plastics, light alloy.

6 imes-icore PREMIUM 3020 HSC-milling in unbeatable profitability up to 5 axis! SPECIALIZED FOR 5-AXIS MA- CHINING PREMIUM 3020 :: Steel under frame with XY table for highest stability and precision :: Bellows cover in all axes- HF spindle motor 300 W or 600 W / rpm :: Most modern control electronics for HSC treatment and high speed digitization :: AC servo technology with Logosol power amplifiers :: Control and power electronics completely integrated :: I/O module configurable :: isy CAM integrated :: Optionally: electronic hand wheel, touch probe, laser sensor, rotary axis, tool changer SPECIFICATION PREMIUM 3020 design XY cross table with Z-axis travel stroke (X/Y/Z) in mm 250 x 190 x 180 linear guides High load steel profile guides coordinate table (XxY) in mm 320 x 250 clamping weight in kg 25 dimensions (LxBxH) in mm 1400 x 800 x 1700 weight in kg ~ 350 drive system AC servo motors 400 W repeating accuracy < 0,005 mm resolution 0,001 mm controlling system integrated 3-axis path control HMC 2000 software 3 axis system expandable to 4th axis (rotary axis) expandable to 4th / 5th axis AC servo motor technique isy CAM 2.5 software isy CAM 2.5 plus PREMIUM 3020 is probably unique at the machine market because of its very small floor space required, a highly precise, high-speed frequency spindle and a cost-performance ratio unusual for these applications. Furthermore the very quickly CNC control allows all characteristics for HSC milling or the extension of the system as a 3D measuring machine in order to be able to measure and to record the machined parts with the laser sensor for quality control. By the complete design the PREMIUM 3020 is suited for 5-axis treatment of small highly precise parts for micro machining of materials like gold, silver, titanium, brass, aluminum, steel and much more besides. 6/7

7 competence in CNC & Dental solutions. imes-icore PREMIUM 4820 Maximum flexibility and profitability! SPECIALIZED FOR HSC MILLING UP TO 5 AXIS PREMIUM 4820 :: Welded steel frame construction with granite table for highest stability and precision :: Bellows cover in all axes :: HF spindle motor up to 2.3 kw / rpm, HSK tool clamp :: Most modern control electronics for HSC machining and High-Speed digitization :: AC servo motor technology with ball screw spindles :: Power control and electronic components completely integrated :: PC control MM2000 based on Win 2000 with real-time card up to 0.1 ms cycle time :: I/O module even configurable :: isy CAM integrated SPECIFICATION PREMIUM 4820 design radial arm in granite/steel execution with ball screws in all axis travel stroke (X/Y/Z) in mm 550x200x150 mm (without tool changer) 400x200x150 mm (with tool changer) linear guides long-term maintenance-free high-load steel profile guides coordinate table (XxY) in mm 600 x 380 (with tool changer), 900 x 380 (without tool changer) clamping weight in kg 100 dimensions (LxBxH) in mm 1400 x 1220 x 1840 weight in kg ~800 drive system linear motor or AC servo motor repeating accuracy linear motor: ±0,002 mm, AC-Servo: <0,005 mm resolution linear motor: 0,0005 mm, AC-Servo: 0,001 mm main spindle drive high frequency spindle ES 325: bis 2 kw / U/min controlling system integrated path control HMC 2000 up to 6 axis software (optional) isy CAM 2.5 plus / isycam 3.2 With the PREMIUM 4820 system you manufacture more quickly by HSC milling technology with higher dynamics in best accuracy. To reach this quality standard a high-quality control concept with block -cycle times within the millisecond range and precise high frequency spindles are important. The efficiency of this system can be extended up to 5 axis machining or with different laser sensors for the 3D digitization. By the very compact design the machine fits into each workshop. Materials: gold, silver, titanium, brass, aluminum, steel and much more besides. 3 axis system expandable to 4th axis (rotary axis) expandable to 4th / 5th axis AC servo motor technique isy CAM 2.5 software

8 THE FREE CONSULTING PACKAGE: Dust removal units Jewellery CAD-Software Rotary axis Electronic hand-wheel Milling tools Cool / spray systems Clamping methods Tool check Touch probe Tool clamps Main spindle drives Jewellery CAM Software Tool clamping systems Vacuum clamping systems 3D-SCANNER OPTI-MES NOTES: :: precision scanners with a measuring accuracy up to 0,005mm :: integrated swivel arm made of carbon :: camera angles for scanning from 0 to 90, controlled electrically by the swivel arm :: several Scans per model in different camera angles possible. The single scans are built up automatically thereby :: model sizes digitizable up to approx. 100 mm diameter and up to approx. 30 mm height :: the shift of the model into the respective sub range for digitization, is accurately, measuring technically, automatically charged via an integrated code matrix :: by time-steered triggering of the laser an exposure ad justment to the material is possible from the operator (e.g...colour, surface finish) :: integrated Top View camera with hair cross, in order to make a simple object positioning possible in the measuring field of the operator at the screen :: control via user PC (USB - interface) :: output format as a 3D STL - file :: interactive user software with functions for the choice of the measuring resolution, digitization angle, speed, job administration, laser exposure, triangulation parameter