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1 SHORT HISTORY OF FAT-HACO FAT Haco offers you the benefit of our vast experience since the year 1945 over 5. machine tools have been sold in many countries around the world! Excellently equipped machine shop, assembly facility, research office and our own foundry allow us to manufacture most components by ourselves complete from casting to finished product. FAT works closely with you to develop the absolute best product for your needs. Our experience and quick reaction time will save you both time and money. Together, let s make creative imagination our only limitation! 1869: 196: foundation as a Locksmith Company metal work company of Gustav Trelenberg for production of steel construction for the builiding industry, railways, trams and industrial locomotives. 1945: production of simple planing machines, saws and drills, later specializing in manufacturing horizontal lathes: TUC4, TUD4/5/63, TUR-5/63 which were very well known in Poland and overseas markets. 1992: delivered the 5, th machine tool made by FAT 1995: expanded the range of lathes to include universal lathes tur 56//71, tur 5/63/68 cnc lathes and highly productive multi-spindle automatics as 25p/48p/67p, ash 16p, asu 19p. 1998: FAT joined the HACO GROUP - new investments and increased production of mn & cnc lathes - new machine shop - production of modern teach-in lathes using state-of-the-art Technology - production of fabricating machinery, i.e. Pressbrakes - special projects - new sales strategy through dealer network FAT S.A. Grabiszynska Street 281 PL Wroclaw POLAND Phone: Fax: DISTRIBUTOR: website:

2 FTM 7/1 The new FTM 7/1 slant bed CNC lathe has a heavy duty 6 inclined bed with 7 column. The swing over bed is 7/1 with distance between centers from up to 75. The machine is equipped with a Siemens 84 D SL CNC system with Shopturn application for turning and milling. In standard execution there is a heavy duty spindle with bore of 14 on FTM1 and 22 on FTM 1A. The machine can be equipped with different hydraulic power chucks. Driven tools are optionaly available on standard 12-position toolturret (VDI 6). In combination with the continuous C-axis, the machine can carry out complicated milling, drilling and tapping operations. For working on long boring bars, as a special option, there is available also 9 position tool disc which is working with the standard toolturret. On the disc there are 6 positions of VDI6 (static or driven tools) and 3 positions for tool holders according to DIN Additional options: C - axis positioning: the spindle is driven by main motor, with hydraulic brake on spindle, spindle encoder for positioning every position (+/-,5º). Y - axis - two types possible: - integrated with machine with stroke ± 2, - integrated with Sauter tool turret with stroke ±. B - axis The axes are driven with servomotors through ball screw drives, utilizing roller guideways in X and Y axes for high speed movement and slide ways where high stiffness is needed. The ball screws are driven by brushless motor, toothed belt reduction unit and preloaded nuts. It is possible to install 32 tools magazine powered by B-axis turret and Y-axis column. So equipped machine functions as modern Turning-Milling- Centre. C-axis with Servo-Motor and special wormgear drive enables very high positioning precision and high torque during slow spindle rotation. Hydraulic self-centering steady rest. This option is with special independent drive system and can function as CNC axis. Hydraulic weight compensation of X-axis column for optimum positioning speed and precision. can be independently positioned by optional drive. Typ FTM1 FTM1A FTM7 FTM7A CAPACITY Distance between centers Swing over bed 1 7 Swing over saddle 1 7 Max turning diameter 1 7 Max weight in chuck only (chuck included) kg Max weight between centers (without steadies) kg Max weight between centers (with one steady) kg Max weight between centers (with two steadies) kg HEADSTOCK Number of spindle ranges 2 step automatic gearbox Top spindle speed Main drive motor power (S6) kw Max. turning torque with 2-range planetary gearbox Nm Max. turning torque with optional additional gearbox Nm Spindle nose (DIN 5526 / ISO72/I) A2- Spindle inner taper - - Spindle bore without hydraulic cylinder and chuck Special spindle bore without hydraulic cyl. and chcuk 32 Top spindle speed with 32 spindle bore 7 Spindle bore with Ø3/Ø45/Ø53/Ø/ hydraulic/pneumatic chuck 117,5/127/ 14 24/22 117,5/127/ 14 24/22 Front bearing SADDLE Cross slide travel X-axis Y-axis travel (integrated with machine/tool turret) ±2/± ±1 Rapid travel Z-axis m/min 22 Rapid travel X-axis m/min 16 Rapid travel Y-axis m/min 1 Feed force Z-axis kn 43 2 Feed force X-axis kn 25 2 Feed force Y-axis kn 2 2 Ball screw Z-axis Ball screw X-axis 63 5 Ball screw Y-axis 4 Width of bed slideways - 6 slant bed (Z-axis) 856 Length of carriage slideways (Z-axis) 86 Width of cross guideways (X-axis) 847 TOOLTURRET (9) 12-position tool turret for static tooling DIN698 VDI 6 VDI5 (9) 12-position tool turret for rotating tools DIN698 VDI 6 VDI 5/VDI6 Number of driven positions (disk standard/special) 12/6 12/6 Capacities of tool drive (max speed/power/torque) /kw/ Nm 225 / 12,5 / 1 12-position tool turret with Y-axis (stroke/shankø) ±/VDI 6 ±65 / VDI 5 TAILSTOCK Quill diameter (built in live quill) 2 16 Quill taper MT6 MT6 Quill stroke 3 MACHINE WEIGHT b/c b/c kg b/c 71 b/c kg FTM 7 / 1 The massive tailstock is positioned with the saddle with hydraulic clamp/ unclamp and hook-up operation (hydraulic live quill is standard). Prograable tailstock with separate drive system is an option. The design of tailstock provides also easy setting and high stiffness. 2 3

3 FCT 7 / 7A The FAT FCT 7 lathe is the perfect slant bed lathe for fast, precise and heavy-duty turning and milling of large workpieces. The FCT 7 turning center provides a significant increase in productivity and results in increased profitability. The 7 inclined bed ensures optimum swarf removal, easy setting and inspection of the tools and optimal acces to the workpiece for the operator. The FCT 7 lathe is equipped with a 12-station bi-directional toolturret with standard static VDI 5 tooling, which results in lower toolholder costs. Optionally there is available toolturret with driven tools, which in combination with the continuous C-axis enables complicated milling, drilling and tapping operations. The FCT 7 can be optionally equipped with Y-axis (VDI 4) to enable off centre drilling, milling operations and surface milling. Other additional options as measuring system on the X-axis, tool presetter, hydraulic steady rest are possible on demand. Prograable tailstock with hydraulic clamp/unclamp system, built-in live center and automatic positioning (option) provides as well easy setting as bigger workpiece machining. To achieve a higher torque at lower speeds for heavy machining of big workpieces, the machine can be optionally equipped with an automatic 2-step gearbox. Typ FCT 7 FCT 7A Distance between centers Swing over bed 7 Swing over saddle 49 Top spindle speed 22 1 Main drive motor power kw Spindle nose (DIN 5526 / ISO72/I) A2-8 A2-11 Spindle bore without hydraulic cylinder and chuck Saddle 14 Cross slide travel X-axis 46 Quill diameter 12 Quill taper FCT 7 / 7A 4 5

4 TUR MN 56 / A 71 / 71A The FAT CNC lathes in MN series meet present requirements for better machining. Easy operation, quick way from drawing to finished workpiece, low maintenance and special features for a modern shop, and much more are available now for very reasonable prices. TUR MN is a manual/cnc high-precision lathe combination. The newest Siemens SINUMERIK 84 D SL Manual Turn control system and AC drives make it most modern production unit for manufacturing very complicated parts made as one-offs or in small batches. When the machine is additionally equipped with such options as hydraulically operated power chuck and tailstock, chip conveyor, live tooling, automatic selection of spindle speed range and electric automatic 8-station turret, it offers efficiency of the most modern flat bed CNC lathe. [ ] Typ TUR 56 MN TUR MN TUR A MN TUR 71 MN TUR 71A MN Distance between centers Swing over bed Swing over saddle Max. Weight between centers (without steadies) kg Max. Weight in chuck only kg Number of spindle ranges I: 2-43 II: 2-25 I: 2-43 II: I: 2-43 II: 2-25 I: 2-43 II: Spindle nose (DIN 5529) Camlock D 1-8 D x D 1-11 D x D 1-11 Spindle inner taper Spindle bore Main drive motor power kw 18,5 18,5 18,5 18,5 18,5 Max. Turning torque Nm 2 2 Suport Cross slide travel X-axis Quill diameter General Width of bed TUR 56 / / A / 71 / 71A MN 6 7

5 TUR MN [ ] The high precision ballscrews for X & Z axis are mounted on high precision bearings to enable sensitive movement. The drive for Z-axis is transmitted to the ballscrew via cogged belt from a Siemens AC servomotor, located on the left-hand side of the machine. After stress relieving treatment and precise machining all bed castings are equipped with hardened guideways which results in a long-life accurate operation of the lathe. The headstock is also based on a modern compact design. The heavy duty spindle is supported by a combination of double-row cylindrical roller bearings and double-direction angular contact thrust ball bearings - a system which provides the highest precision and rigidity for heavy loads and superior surface finish. [...] Distance between centers (other lenghts on special request) Typ TUR MN TUR 93 MN TUR 11 MN Swing over bed Swing over saddle 5 79 Max. weight between centers (without steady rest) Max. weight between centers (with one steady rest) Max. weight between centers (with two steady rests) kg kg kg Max. weight in chuck only kg (standard machine with 14 spindle bore) Standard execution: I: 4 36 II: 2-1 I: 4-3 II: ft-ib Spindle nose Camlock DIN5529 D1-11 Spindle bore Front bearing Special execution 22: Spindle nose DIN5526 A2- Spindle bore Special execution 32: Spindle nose DIN5526 A2-2 Spindle bore Saddle Cross slide travel X-axis Ball screw Z-axis (1-3m b.c.) Ball screw Z-axis (4m b.c.) Quill diameter 125 (14 option) 125 (14 option) 125 (14 option) TUR / 93 / 11 MN 8 9

6 TUR MN [ ] For the longitudinal travel of the saddle in 2m and 4m machines is used a very rigid ball screw of diameter. The 6m and 8m long machine has a geardrive (pignon with rack) in longitudinal axis. TUR 1/135/5 MN is equipped with Linear Measuring System in the X-axis as standard. The Linear Measuring System ensures a high positioning accuracy and higher repeatability. The linear measuring system eliminates deviations of position due to expansion of the ball screw because of temperature fluctuations or play between nut and screw any other mechanical play. The heavy-duty tailstock allows bigger workpiece loads and reduces vibration during heavy rough cutting. The extra large 2 diameter quill is hardened and has a built-in live centre with MT 6 Taper. The tailstock is on an air cushion for easy movement as standard. The tailstock can be easily positioned by carriage using a quick-released coupling. Hydraulically operated tailstock is offered also as an option. Distance between centers (other lenghts on special request) Typ TUR 1 MN TUR 135 MN TUR 5 MN Swing over bed Swing over saddle Swing over gap Max. weight between centers (without steady rest) kg 9 Max. weight between centers (with one steady rest) kg 12 Max. weight between centers (with two steady rest) kg (standard machine with 14 spindle bore) Standard execution: I: 2 2 II: 1-9 I: 2 2 II: 1-9 Spindle nose DIN5526 A2- I: 2 2 II: 1-9 Spindle bore standard version Special execution 22: Spindle nose DIN5526 A2- Spindle bore Special execution 32: Spindle nose DIN5526 A2-2 Spindle bore Saddle Cross slide travel X-axis Rapid travel Z-axis m/min 8 Rapid travel X-axis m/min 1 Ball screw Z-axis (2, 4 m b.c.) 63 Drive Z-axis (6, 8 m b.c.) - Gear drive Ball screw X-axis 4 Quill diameter 2 TUR 1 / 135 / 5 MN 1 11

7 TUR CONVENTIONAL The TUR lathes, owing to their modern solution of the spindle supporting and the application of high-precision angular contact ball bearings, and the TUR A/ 71A as double chuck machines with a bigger spindle bore and spindle supported in special, rigid bearings, allow to achieve the best surface finish. The gears and spindle box made to high-presision standards ensure the accurate operation of the machine tool. The TUR lathes combine a rigid structure with high motor power and a wide range of spindle speeds to enable roughing and finishing all types of steel, cast iron, non-ferrous metals and plastics. Typ TUR TUR A TUR 71 TUR 71A Distance between centers Swing over bed Swing over saddle Load capac. in chuck + center kg Load capacity in chuck kg Number of spindle speeds Spindle speed range Spindle nose DIN Camlock D 1-8 D x D 1-11 D x D 1-11 Spindle bore Main drive motor power kw Support Longitudinal feed Cross slide feed A B C D E Typ A B C D E,5 3,26 m/min 5,6 2,8 TUR 56 MN x TUR MN x m/min,25 1,63 TUR 56 MN x TUR MN x TUR 56 MN x TUR MN x TUR 56 MN x TUR MN x TUR MN x Metric threads 1 88 tpi x 2 36 x 2 36 x 2 36 x 2 36 x TUR MN x 1 DP 1 88 TUR MN x TUR 93 MN x TUR MN x TUR 93 MN x TUR MN x TUR 93 MN x TUR 93 MN x TUR 93 MN x quill diameter Typ /rev Tool shank cross section quill taper The carriage contains a transmission system which allows transverse or longitudinal feeding, either manually or mechanically. The rapid mechanical feed can also be used in both directions when the lead screw half nut is disengaged. (The transverse feed is geared to 1/2 the rate of travel of the longitudinal feed.). The headstock contains the main motor, the speed transmission and the feed and thread transmission. The head stock drives the spindle and contains the speed selection transmission which provides a range of spindle speeds. TUR TUR 71 MN x TUR 71 MN x TUR 71 MN x TUR 11 MN x TUR 71 MN x TUR 11 MN x TUR 11 MN x TUR 11 MN x TUR 11 MN x Typ A B C D E TUR 1 MN x TUR 1 MN x The main spindle is powered kw motor. The tailstock travels along the two bed slideways. The tailstock is easily positioned by carriage and connection is with a quick-disconnect coupler. TUR 1 MN x TUR 135 MN x TUR 135 MN x TUR 135 MN x The lathes are capable of cutting right and left-handed threads in all standards: inch, modular and diametric pitch units. TUR 5 MN x TUR 5 MN x TUR 5 MN x TUR CONVENTIONAL / TUR MN DIMENSIONS The TUR conventional lathes have been designed for the highly efficient machining of workpieces in unit and serial production. The rigid construction of the machine and the high motor power of kw, the wide range of spindle speeds and high top cutting speeds allow to rationally choose the machining parameters and perform the machining of different materials. TUR MN SPEZIFIKATION 13

8 TUR SC TUR SC is together a conventional and a CNC high-precision lathe. Equipped with Siemens SINUMERIK 2D SL control system and servo motors it became a production unit for manufacturing the high-precision, complicated parts made as one-offs or in small batches. The great advantage to the user of this lathe is the possibility of employing the highly developed techniques without any special knowledge of prograing. Reduced machining times, the highest and uniform precision of all parts in the batch as well as taking away from the operator his routine work demonstrate the new level of production efficiency. The TUR SC lathe is equipped with control elements traditionally used on modern manual centre lathe, such as hand wheels and the digital readout system. Therefore the machine offers to its operator the possibility to operate it in the conventional manner. The sequence of motions can involve a single element of machining, a fixed cycle or a complete program. The first steps are easy to master and you can then gradually increase the level of complexity. Right through to user-friendly Easy-step prograing and ready cycles. The spindle speed is infinitely adjustable from the minimum until maximum speed. CCS is prograable. To ensure a high torque at low speeds, the machine is equipped with a 2 speed range gearbox which is automatic prograable as standard. The machine is as standard equipped with manual quick change tool holder (Multifix C). Steady rest and chip conveyor are optionally available. 14 TUR SC TUR 71 SC Distance between centres (other lengths on special request) Swing over bed 56 / 22 / / 28 Swing over saddle 3 / 11,8 37 / 14,6 45 / 17,7 Max. weight between centres (without steadies) Max. weight in chuck only / Max. Turning torque Distance between centres (other lengths on special request) Distance between centres (other lengths on special request) / 31,5 95 / 37,4 11 / 43,3 Swing over bed 1 / / 53 5 / 61 5 / 19,7 / 24,8 79 / 31,1 Swing over saddle 7 / 27,5 9 / 35,5 11 / 43,3 2 / 44 Max. weight between centres (without steadies) 4 / 8 Swing over gap 135 / 53,1 5 / 61, 175 / 68,9 6 / 132 Max. weight in chuck only 1 / 22 Width of gap 5 / 22,8 Max. weight between centres (without steadies) 9 / 1985 Max. weight in chuck only 2 / Number of spindle ranges 177 kw / hp / 2 Main drive motor power (S1) 2 HEADSTOCK 177 kw / hp 22 / 3 Number of spindle ranges 2 Nm 137 DIN5529 D1-11 Main drive motor power (S1) Spindle bore 14 / 5,5 Max. Turning torque / 4,1 Front bearing 25 / 9,8 Spindle nose DIN5526 A2- / 8,2 SADDLE Spindle bore 14 / 5,5 Front bearing 25 / 9,8 95 Max. Turning torque D1-8 Spindle nose Camlock Spindle inner taper 1 / 4,5 Spindle bore Front bearing SADDLE Cross slide travel X-axis 365 / 14, / / / / in Nm Cross slide travel X-axis / / in Swing over saddle DIN5529 Spindle nose Camlock TUR 1 SC TUR 135 SC TUR 5 SC CAPACITY HEADSTOCK Number of spindle ranges Main drive motor power (S1) TUR 93 SC TUR 11 SC Swing over bed HEADSTOCK TUR SC CAPACITY 39 /,3 41 / 16,1 Rapid travel Z-axis 55 / 19,9 57 / 22,4 61 / 24, 6 / kw / hp 37 / 5 Nm 235 SADDLE Rapid travel Z-axis 8 / 314 Rapid travel X-axis 6 / 235 Rapid travel X-axis 8 / 314 Feed force transverse / 33 Rapid travel Z-axis Feed force transverse 1 / 225 Feed force longitudinal 2 / 44 Rapid travel X-axis 1 / 39 Feed force longitudinal / 337 Ball screw Z-axis 63 / 2,5 Feed force transverse 25 / 55 Ball screw Z-axis (1 3[m] b.c.) 4 / 1,6 Ball screw X-axis 4 / 1,6 Feed force longitudinal 35 / 77 Ball screw Z-axis (4[m] b.c.) Carriage length bearing on bed ways 81 / 31,9 Ball screw Z-axis / 3,1 Ball screw X-axis 32 / 1,2 Width of cross slide ways 36 / 14 - Gear drive Carriage length bearing on bed ways 61 / 24 TAILSTOCK Ball screw X-axis 4 / 1,6 Width of cross slide ways 23 / 9 Quill diameter 125 (14/16 option) / 4,9 (5,5/6,3 option) Carriage length bearing on bed ways 1 / 45,3 Manual Tool post Type Multifix C Quill taper MT 6 (MT5 for option with bearing system) Width of cross slide ways 366 / 14,4 Manual Tool Parat 4-Way indexing 3 or 4 Quill stroke 3 / 11,8 2 / 7,9-63 / 2,5 TAILSTOCK Quill diameter Drive Z-axis (6,8 m b.c.) 1 / 3,9 MT5 Quill stroke 2 / 7,8 GENERAL 433 / 17 Total length of machine * Width of bed Quill diameter 622 / 24,4 Quill taper with built-in life centre Total length of machine * Quill stroke 2 [] b.c. / 3 [] b.c. 49 / 193 / 5665 / 223 GENERAL 4 [] b.c. / 5 [] b.c / 262 / 7835 / 38 Width of bed 6 [] b.c. 9 / 354 Width of machine Height of machine 1 [] b.c. / 2 [] b.c. 3 / 118 / 4 / 7 3 [] b.c. / 4 [] b.c. 5 / 197 / 6 / 236 Width of machine 229 / 9 2 [] b.c. 83 / 183 Height of machine 18 / 74 6 [] b.c. 135 / / / Weight of machine (approx.)** 1 [] b.c. / 2 [] b.c. 375 / 83 / 455 / 1 3 [] b.c. / 4 [] b.c. 535 / 11 / 6 / / 94,1 249 / 98, Weight of machine (approx.)** 89 / * : bigger lengths b.c on special request ** : values are calculated with big tolerance; real weight can be different. 65 / 25,5 75 / 29,5 775 / 3,5 8 / 31 MT 6 3 / 11,8 12 / 4 Total length of machine * 245 / 96,5 229 / 9,2 TAILSTOCK GENERAL Quill taper Width of bed Cross slide travel X-axis TUR SC TUR 56 SC CAPACITY 92 / 22 2 [] b.c. / 4 [] b.c. 54 / 2 / 74 / [] b.c. / 16 [] b.c. 94 / 37 / 194 / 763 Width of machine Height of machine 33 / / / 18 Weight of machine (approx.)** 2 [] b.c. 165 / / / [] b.c. 19 / / / [] b.c. 2 / / / [] b.c. 34 / / / 7832

9 SHORT HISTORY OF FAT-HACO FAT Haco offers you the benefit of our vast experience since the year 1945 over 5. machine tools have been sold in many countries around the world! Excellently equipped machine shop, assembly facility, research office and our own foundry allow us to manufacture most components by ourselves complete from casting to finished product. FAT works closely with you to develop the absolute best product for your needs. Our experience and quick reaction time will save you both time and money. Together, let s make creative imagination our only limitation! 1869: 196: foundation as a Locksmith Company metal work company of Gustav Trelenberg for production of steel construction for the builiding industry, railways, trams and industrial locomotives. 1945: production of simple planing machines, saws and drills, later specializing in manufacturing horizontal lathes: TUC4, TUD4/5/63, TUR-5/63 which were very well known in Poland and overseas markets. 1992: delivered the 5, th machine tool made by FAT 1995: expanded the range of lathes to include universal lathes tur 56//71, tur 5/63/68 cnc lathes and highly productive multi-spindle automatics as 25p/48p/67p, ash 16p, asu 19p. 1998: FAT joined the HACO GROUP - new investments and increased production of mn & cnc lathes - new machine shop - production of modern teach-in lathes using state-of-the-art Technology - production of fabricating machinery, i.e. Pressbrakes - special projects - new sales strategy through dealer network FAT S.A. Grabiszynska Street 281 PL Wroclaw POLAND Phone: Fax: DISTRIBUTOR: website:

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