Fraunhofer Institute for Production Technology IPT

Transcription

1 Fraunhofer Institute for Production Technology IPT Dipl.-Kfm. Martin Bock Fraunhofer Institute for Production Technology IPT WZL/Fraunhofer IPT Seite 0

2 The Fraunhofer-Gesellschaft Institutes and Locations Name Patron: Joseph von Fraunhofer Researcher, Inventor, Entrepreneur Fraunhofer Gesellschaft was founded 1949 Key Figures today: 80 Institutes and research establishments > 23,000 employees ca. 2.0 billion annual research budget Europe s largest organization for applied research Activities and presence worldwide Europe Austria, Italy, Portugal, United-Kingdom, France, Greece, Poland, Hungary, Sweden Americas Canada, USA, Brazil, Chile Asien China, Indonesia Japan, Korea, India, Malaysia, Singapore, Thailand Australia Middle East, Africa United Arab Emirates, Egypt, South-Africa

3 The Fraunhofer Institute for Production Technology IPT in Aachen Fraunhofer in Aachen Aachen Production Technology Laser Technology Molecular Biology and Applied Ecology WZL/Fraunhofer IPT Page 3

4 Competence Overview Departments at the Fraunhofer IPT, Aachen Process Technology Production Machines Production Quality and Metrology Technology Management Technology Development Fine-machining and Optics High Performance Cutting Laser Material Processing CAx-Technologies Precision and Special Purpose Machines Fiber-reinforced Plastics and Laser System Technology Production Metrology Management Methodologies Production Quality Strategic and operative Technology Management WZL/Fraunhofer IPT Seite 4

5 Fraunhofer IPT: Platforms for industrial applications Business Fields addressed by Fraunhofer IPT Tool and Die Making Turbo Machines and Aerospace Optics and Optical Systems Precision and Micro Technology Mechatronics Manufacturing fiber composites Process Technology Production Machines Quality and Metrology Technology Management Consulting Life Science Engineering WZL/Fraunhofer IPT Seite 3

6 Business Field Tool and Die Making Plastic Forming Die- Casting Automotive Forging Cutting Sheet-Metal Forming Equipment EDM Milling Laser Structuring Laser- Surface Treatment CAx-Process Chain Automated Finishing Technology & Process Design Community WZL/Fraunhofer IPT Seite 6

7 The tool and die making industry is very diverse: Fraunhofer IPT and WZL know the branch»we know the industry, developing new solutions and strengthen companies«profound knowledge of industry Competition»Excellence in Production«with over 300 involved companies Benchmarking-database with over 150 data-sets of national an international tool shops not older than 5 years Integration into various European research and industrial projects Intense research and development for companies of the tool and die making in technology and organization Numerous global and European studies to the topics of tool and die making Close contact to tool making organizations Own machining capacities for every tool making process and development of special purpose machining centers including seamless digital process chains Picture: machine hall Fraunhofer IPT WZL/Fraunhofer IPT page 7

8 Examples of developments for the tool and die making industry for actual developments Five axis hard milling Automated Finishing Wear protection of dies Milling strategies for smoothness Five axis strategies for process optimum Surface quality after milling: Ra = 0,1 μm Finishing strategies & processes for superior surface quality Surface quality after finishing Sa = 15 nm St = 0,4 μm Strategies & processes for Laser surface treatment of tools & dies Increasing tool lifetime by up to 300 percent Fraunhofer IPT is the partner for the development of fully digital process-chains, optimization of maching centers or development of new machine-integrated solutions

9 Example: Material modification by Laser: Fully automated process Laser deposition welding of deep drawing tool Laser deposition welding of a highly wear affected surface (red marks) of a tool from Mühlhoff Umformtechnik GmbH The tool is used for deep drawing of automobile components Reached lifetime Conventional tool manufacturing: : parts Laser deposition welded tool: parts, lifetime not yet reached Laser cladded area Lifetime increased by a factor of more than 3! Source: Mühlhoff Umformtechnik GmbH WZL/Fraunhofer IPT Seite 9

10 Where will you employ your best Tool Makers in the Future? Distribution of employees over the process chain 1 Increased use of know-how in development and design EIP Top 10 Average Management Sales 1 12,9 % 10,1 % Design 2 11,3 % 9,0 % Work preparation 3 44,3 % 40,7 % Mechanical production 4 20,2 % 19,0 % Assembly/ try-out Additional areas 2 Increased planning effort for modern manufacturing concepts 3 Decreasing significance of direct manufacturing through automation 4 Focus on the try-out for acceleration and professionalisation Due to shortened product development times: toolmakers has to be integrated into early stagess of product development Source: Analysis EIP WZL/Fraunhofer IPT Page 10

11 Fraunhofer IPT Your possibilities for cooperation Studies and Feasibility Evaluation of technologies for your application Technical and economical assessment Answers within few weeks Prototypes and small series Make use of our sophisticated facilities for part production beyond the state-of-the-art fast and reliable Configuring your production Layout of your individual process chain solutions Development of system solutions holistic from production people Process development New and optimized manufacturing processes Process oriented tool and clamping technology innovative and industry oriented Strategic Cooperation Research and development partnership Direct participation in our developments Reliable for years WZL/Fraunhofer IPT Contact us we are looking forward to elaborate an individual offer responding to your specific questions! Certified DIN EN ISO 9001:2008 Seite 11

12 How We Manage Bilateral Projects Of course, we sign a declaration of confidentiality and professional project management. Your inquiry Project definition and outline Order placement Project aim Work schedule Time schedule Transparent project calculation Non-disclosure agreement Fixed time schedule Project processing Monitoring of deadlines Presentation of intermediate results We operate a quality management system certified according to DIN EN ISO 9001:2008 Project conclusion Final presentation of results Consulting services for implementation Project review WZL/Fraunhofer IPT Seite 12

13 »Excellence in Production«Awarding the»tool maker of the year 2014«This award is exclusively for the Tool and Die making branch By participating companies can present their excellence in all fields of entrepreneurship Participating in the award is free of charge. Each of the participants receives a comprehensive individual breakdown of ist own strengths and weaknesses related to characteristic key figures compared to the branch The winners will be presented at the annual international colloquium Tool and Die making for the future in Aachen, November 4th-5th, 2014 More Information: Presented by Partner WZL/Fraunhofer IPT Seite 13

14 Thank you very much for your attention Your contact to Fraunhofer IPT Dipl.-Kfm. Martin Bock Fraunhofer Institute for Production Technology IPT Steinbachstraße Aachen Phone: Mail: WZL/Fraunhofer IPT Seite 24

15 14 th International Colloquium TOOL & DIE MAKING FOR THE FUTURE November 4 to 5, 2014 in Aachen (Germany) Program & Registration Form AN INITIATIVE FROM

16 THE EVENT November 4, 2014 Industrial exhibition and Tool-Making Forum Pullman Aachen Quellenhof Monheimsallee Aachen, Germany Award ceremony Tool-Maker of the Year Aachen Town Hall Coronation Room Markt Aachen, Germany November 5, 2014 Tool and Die Making for the Future Colloquium Pullman Aachen Quellenhof, Monheimsallee 52, Aachen, Germany Conference languages The lectures and award ceremony will be held in German and simultaneously interpreted into English. 2

17 WELCOME The tool-making industry is constantly subject to change. As with the automation of single piece production, the industrialization of this traditional trade is just as much a topic today as it was many years ago. While the rapid developments of existing and the rise of new production technologies increase manufacturing complexity, this is also a time of many new opportunities. At the colloquia in the past, representatives from industry and research have always presented new approaches approaches with which companies are able to meet these challenges. Businesses have been very successful in their use of eicient technological and organizational processes as well as in the consistent standardization and modularization of tools right the way to value stream oriented takt time manufacturing. Increasingly complex tools and ever shorter development times also require consistent digital processes and a systematic means of archiving, updating and accessing the available knowledge particularly from the view point of inter-company cooperation and networks. We call it Industry 4.0: new opportunities for tool and die making suppliers, customers and businesses. The companies that master these challenges are the companies that will form the future. We would like the lectures at this year s colloquium to once again provide fresh impetus for lively debate within the industry. We look forward to meeting you! Prof. Dr.-Ing. Fritz Klocke Head of Fraunhofer IPT and WZL director Prof. Dr.-Ing. Günther Schuh WZL and Fraunhofer IPT director 3

18 THE EXCELLENCE IN PRODUCTION COMPETITION The Excellence in Production competition gives a face to the tool and die making industry. For the past eleven years, we, the WZL at the RWTH Aachen and the Fraunhofer IPT, have been presenting you the best tool and die making companies. All companies nominated for the inale have proved themselves in a highly competitive run-up, for which they can be very proud. A place in the inale is not something to be taken for granted! A thorough questionnaire and a scientiically based performance indicator system give us an impression of the performance of the participating companies and enable us to compare them with each other. A team of scientists visits the best companies, has a close look at the tool-making processes and reviews the results of the performance comparison. An independent jury then nominates the best entrants for the inale and names the overall winner. The secret will be disclosed on the evening of the award ceremony: who is the Tool-Maker of the Year 2014? Comparability In order to give all participants a fair chance, the prizes are awarded into four categories plus the overall winner: External tool-maker with less than 50 employees External tool-maker with more than 50 employees Internal tool-maker with less than 50 employees Internal tool-maker with more than 50 employees Overall winner The competition is supported by our partners from the media VDI nachrichten and the specialist journal werkzeug&formenbau. Our other sponsors are Siemens, HASCO Hasenclever GmbH + Co. KG and DEMAT GmbH, organizer of the EuroMold trade fair.. Competition and Colloquium Partners 4

19 TOOL-MAKER OF THE YEAR AWARD CEREMONY November 4, 2014 Coronation Room, Aachen Town Hall The members of the jury present the award Tool-Maker of the Year :30 Admission, reception 19:00 Welcome Ralph Appel VDI Director THE JURY 19:15 Dinner 21:00 Tool-Maker of the Year 2014 award ceremony 23:00 End Dr.-Ing. Christof Bönsch Managing Director KOMET GROUP GmbH Dr. Ulrich Eichhorn German Association of the Automobile Industry (VDA), Managing Director for Technology and Environment Ministerialdirektor Dr. Sven Halldorn German Federal Ministry for Economic Afairs and Energy Markus Heseding Managing Director VDMA Precision Tools Association Prof. Dr.-Ing. Fritz Klocke Head of Fraunhofer IPT and WZL director Dr.-Ing. Rolf-A. Schmidt Benteler Rothrist AG Prof. Dr.-Ing. Günther Schuh WZL and Fraunhofer IPT director Lutz Weisbecker Former managing director at Joh. Heinr. Bornemann GmbH Prof. Dr.-Ing. Carl-Dieter Wuppermann cdwuppermann innovation + strategy CDWIS 5

20 THE COLLOQUIUM Now in its 14th year, the international Tool and Die Making for the Future colloquium is seen as a central meeting point for the industry. The event delivers practical recommendations in a compact form, giving companies the chance of long-term success in the market. The lectures at this year s colloquium are given by renowned experts from the best companies in the tool and die making industry and from our own research institutes. This provides you with irst-hand examples of success with a high practical relevance. As a participant, you will also have the opportunity for direct conversations with the speakers to discuss their experiences. THE SPEAKERS Diedrich Diedrichsen Heinz Schwarz GmbH & Co. KG Stefan Krüth J. & F. Krüth GmbH Dr.-Ing. Michael Emonts Aachen Center for Integrative Lightweight Production (AZL) at the RWTH Aachen Christian Siebenwurst Christian Karl Siebenwurst GmbH & Co. KG Torsten Glittenberg Formenbau Glittenberg GmbH Prof. Dr.-Ing. Günther Schuh Laboratory for Machine Tools and Production Engineering WZL at the RWTH Aachen, Fraunhofer Institute for Production Technology IPT Dr.-Ing. Ralf Hund Braun-CarTec GmbH Dr.-Ing. Anna-Lena Schulte-Gehrmann Leopold Kostal GmbH & Co. KG Prof. Dr.-Ing. Fritz Klocke Laboratory for Machine Tools and Production Engineering WZL at the RWTH Aachen, Fraunhofer Institute for Production Technology IPT 6

21 THE PROGRAM November 5, 2014 Pullman Aachen Quellenhof 08:30 Admission and morning cofee 09:00 Tool-making as a smart service Prof. Dr.-Ing. Günther Schuh, WZL der RWTH Aachen, Fraunhofer IPT 09:30 Globalization strategy as an opportunity for medium-sized die-making companies Christian Siebenwurst, Christian Karl Siebenwurst GmbH & Co. KG 10:00 Large tools in Germany strategies for growth in the face of global competition Diedrich Diedrichsen, Heinz Schwarz GmbH & Co. KG 10:30 Introduction to the industrial exhibition 10:40 Break 11:00 Branding in the tool and die sector establishing unique selling points that diferentiate you from the competition Torsten Glittenberg, Formenbau Glittenberg GmbH 11:30 Modular strategies in the automotive sector: efects on suppliers technology planning and tooling Dr.-Ing. Anna-Lena Schulte-Gehrmann, Leopold Kostal GmbH & Co. KG 12:00 Series production of lightweight components from iber reinforced polymers and multi-material systems innovative processes and the resultant challenges for tool and die making Dr.-Ing. Michael Emonts, Aachen Center for Integrative Lightweight Production (AZL) 12:30 Information regarding tours of the institutes 12:40 Joint lunch in the industrial exhibition 14:30 Tools at the heart of eicient production processes Dr.-Ing. Ralf Hund, Braun-CarTec GmbH 15:00 Laser engraving revolutionizes the traditional trade structuring tool surfaces Stefan Krüth, J. & F. Krüth GmbH 15:30 Stable manufacturing processes prerequisite for the automation of tool-making Prof. Dr.-Ing. Fritz Klocke, WZL der RWTH Aachen, Fraunhofer IPT 16:00 End of lectures 7

22 INDUSTRIAL EXHIBITION November 4-5, 2014 An exhibition of selected suppliers involved in various stages of the tool and die making process takes place in parallel to the lectures. The exhibitors will be presenting their solutions and products for your company. The colloquium participation fee covers entry to the industrial exhibition. THE EXHIBITORS: 8

23 TOOL AND DIE MAKING FORUM November 4, 2014 This is the second time that the organizers are holding a forum prior to the Tool and Die Making for the Future colloquium. Current trends and developments are presented irst-hand by industrial companies and institutes from Aachen. The forum focuses on how to create value in a modern toolmaking company. This involves organizational aspects, technological orientation and the necessary hard and software. Examples of successful, practical implementation are presented in brief speeches. Exhibition opens: 12:30 Speeches begin: 15:30 End: 17:00 More information at 9

24 ORGANIZATION Organization and contacts Contact WZLforum ggmbh an der RWTH Aachen Svenja Wesch, M.A. Steinbachstraße Aachen Germany Phone: Fax: Fraunhofer-Institut für Produktionstechnologie IPT Dipl.-Kfm. Martin Bock Steinbachstr Aachen Germany Phone: Fax: Accommodation For hotel reservations, please contact: Participation fee The participation fee is 850 per person. Partners of the WBA Aachener Werkzeugbau Akademie GmbH pay a reduced fee of 595. The fee covers the lecture program, conference documentation, refreshments, lunch, reception and dinner including drinks. Registration date is the postmarked or the faxed date. Registration Please ill in the attached registration form and send it by post or fax by October 14, 2014 to the stated address. In the event of a cancellation before October 14, 2014, the fee will be reimbursed minus a 100 administration charge. Any cancellations received after this date will not be reimbursed. You are welcome to send a substitute participate at no extra cost. Conirmation Once you have registered, you will receive conirmation, directions to the event and an invoice. aachen tourist service e.v. Phone: Fax incoming@aachen-tourist.de 10

25 THE ORGANIZERS Laboratory for Machine Tools and Production Engineering WZL The Laboratory for Machine Tools and Production Engineering WZL at the RWTH Aachen carries out research and consultancy projects both on a fundamental level and according to industry s speciic requirements, and develops innovative, practical solutions that safeguard business growth. The objective of handling the entire range of production technology issues under one roof results in a wide scope from strategic, innovation, production and quality management to control, machine, production and measuring technology. Fraunhofer Institute for Production Technology IPT On behalf of its clients, the Fraunhofer IPT designs and optimizes new and existing solutions for modern production facilities. The aim is practical research and development close to the needs of the entire production industry. The Fraunhofer IPT applies its indings straight to its clients operational practice. Work is focused on the automotive industry and its suppliers, particularly the tool and die making industry, as well as the air and space industry, precision mechanics, optics and machine tool industries. WZLforum at the RWTH Aachen Based at the heart of internationally renowned production technology research in Aachen, we take the latest developments from the Laboratory for Machine Tools and Production Engineering WZL at the RWTH Aachen and the Fraunhofer Institute for Production Technology IPT and turn these indings into seminars and workshops. We ofer up-to-date topics for your operational issues with a focus on the work of specialists and managers. We are at your side as a competent training and further education partner. Competition and Colloquium Partners 11

26 14 th International Colloquium Registration Form TOOL & DIE MAKING FOR THE FUTURE November 4-5, 2014 in Aachen I register to participate under the aforementioned conditions for a fee of 850 ( 595 for WBA partners). The number of places is limited so please register by October 14, Surname* First name* Title Company / Institute* Position Department Street / PO Box* Postcode / Town* Country Telephone* Fax * WBA partner* yes no Signature Date *Required information Please ill out this form and send it by post to the WZLforum an der RWTH Aachen, Steinbachstr. 25, Aachen, Germany or by fax to If you are registering more than one person, please copy the form irst. You can also register online under I agree to my name and my business address being included in the list of participants and to this data being processed and stored electronically for the purpose of organizing the event. Data protection information: we will use your details to send you further similar ofers by post (see General Terms and Conditions). We are happy to send you information about our events: aalso via exclusively via You can withdraw your permission for us to use your details for the purposed of postal or promotion at any time.