Drives and controls, motors and mechanical power transmission catalogue

Transcription

1 Drives and contros, motors and mechanica power transmission cataogue

2 2 Drives and contros, motors and mechanica power transmission cataogue

3 Drives and contros, motors and mechanica power transmission cataogue What's new in 2015 Authorised Vaue Providers Drives and motors packages Low votage AC drives Other drives, accessories and services AC motors Mechanica power transmission Drives and contros, motors and mechanica power transmission cataogue 3

4 What s new in ABB genera purpose drives, ACS580 Initiay avaiabe from 0.75 kw to 250 kw at V, ABB has introduced a repacement for the successfu ACS550. The ACS580 is a member of the new a compatibe drive patform, ABB s phiosophy of common drives architecture that features the same contro pane, harmonised parameters and functions, universa accessories and engineering toos. The architecture brings faster commissioning, minima operator training and a famiiarity across a ABB drives. The new Assistant contro pane takes the drive user interface to new eves. The drive features safe torqueoff (STO) as standard and many more options. ACS880 range now incudes mutidrives and mutidrive modues The ACS880 range incudes factorybuit mutidrive cabinets and a wide range of mutidrive modues. The cabinet offering incudes active rectifier sections up to 6000 kva, diode rectifier sections up to 5500 kva and a new stye, ow cost regenerative rectifier unit up to 6000 kva. The mutidrive ine UPS can be configured with a arge seection of inverter and braking sections and integrated options. ABB offers a comprehensive range of mutidrive modues that aows system integrators to buid compex drive systems of their own. ABB industria drive modues for cabinet buiders, ACS88004 The modues are further supported by the addition of: Fan kits to coo the unit Roof extract fan kits Door fiter kits up to IP54 An engineering too to hep design the modue assembies Eectrica heating made easy, DCT880 ABB has adapted the firmware inside its DC drive range to generate a unit for industria heating appications. The unit is suitabe for inductive and resistive oads and for infrared or utravioet heaters. Different oad configurations such as deta, star, star with neutra and open deta are just a few of the options. ATEX compiant motordrive packages for hazardous areas The chaenge of matching ow votage AC motors and AC drives for use in hazardous environments has been overcome by ABB s ATEXapproved motordrive package. Among the many motor types that can be matched with ABB s variabespeed drives are fameproof from 80 to 450 with power ratings from 0.18 kw to 710 kw, nonsparking in 71 to 450 frames from 0.09 kw to 1,000 kw and dust ignition proof (known more specificay as Ex td/dip) motors in frames 71 to 450 from 0.09 kw to 1,000 kw. 4 Drives and contros, motors and mechanica power transmission cataogue

5 What s new in AVP Energy Tookit App Energy, CO 2 and money saved, together with an estimated return on investment, are the outputs of an App designed to show the benefits of using variabespeed drives (VSDs) and eectric motors to repace directonine starting. The App produces an instant minireport that contains detais of a matched ABB motordrive package and can be forwarded to one of ABB s Authorised Vaue Providers. Register your ABB drives and protect your investment You can register your drive using the Drivebase smartphone app. Drivebase ets you read product manuas and find ABB contact detais, sends you service recommendations and aows quick troubeshooting through faut code anaysis. Registration gives you peace of mind that your drive s support is in safe hands. PROFIsafe enabed drives With the new Automation Buider V1.1 engineering too, ABB s AC500S safety PLC and the ACS880 drive, it is possibe to create an Ethernet based network topoogy incuding standard contro and safety contro. This network wi use PROFIsafe over PROFInet to impement contro and safety. Together with the ACS880 s FSO12 safety modue, this means a arger number of safety and contro requirements can be met with ess wiring required. Motifex e180 The new MotiFex e180 deivers versatie motion contro performance, capabiity and dependabiity to power machine innovations. Fexibe connectivity with Ethernet and motor feedback technoogies is optimised for demanding motion appications. With the MINT WorkBench PC too you can quicky and easiy customise the drive to the exact contro requirements of your machine. WIMES compiant WIMEScompiant motor A new motor specificay designed for water and wastewater appications meets the UK s Water Industry Mechanica and Eectrica Specification (WIMES). The motors are packed with features that afford greater protection against the environmenta conditions found in the water and wastewater industry. Automation Buider A new integrated software suite for machine buiders and system integrators wanting to automate their machines and systems in an integrated and efficient way. Automation Buider is the successor of the PS501 Contro Buider Pus product, incorporating a PLC engineering functionaity pus additiona engineering features. AC500 The buitin high performing processor surrounded with a arge memory, offers simpicity, security and reiabiity to adapt the automation soution to new upcoming chaenges. A variety of connectivity capabiities, integrated safety and usabiity even under harsh operating environments provide vauabe benefits to machine buiders for their automation tasks. Certification extended for smoke extraction motors ABB s smoke extraction motors, M3BPW in frames 160 to 450, are now certified to 400 C in horizonta and vertica mounting positions for smoke extraction duty. These speciapurpose tunne ventiation motors are reguated by EN that specifies motor testing requirements. Drives and contros, motors and mechanica power transmission cataogue 5

6 Authorised Vaue Providers 2 Authorised Vaue Providers deiver saes, support, service and engineering expertise in seamess cooperation with ABB. Being strategicay ocated throughout the UK and Ireand, they bring ABB s products and services directy to your site aong with the same technica knowedge and backup, combined with the best equipped repair and maintenance faciities in Europe. A providers undertake extensive and ongoing training in a aspects of motors, drives and services. This provides the consistency of support, wherever in the UK and Ireand you are ocated. Authorised Vaue Providers Drives Offer one of the argest stocks of AC drives, from 0.18 kw to 500 kw, avaiabe offtheshef. Authorised Vaue Providers Motors Offer eectric motors up to 1,000 kw. 1. ACS Drives & Contro Systems Ireand Te: +353 (0) Advantage Contro Northern Ireand Te: APDS South West Te: Centra Group Merseyside Te: EDC (Scotand) Scotand Te: Gibbons Engineering Group East Angia Te: Hacyon Drives Yorkshire and Greater Manchester Te: idrives South Te: Inverter Drive Systems East Midands Te: MKE Engineering Group South East Te: Quantum Contros North East Te: Sentridge Contro Midands Te: AAR Powerdrives West Midands Te: APDS South West Te: Beta Power Engineering Cheshire Te: Campbe Eectric Motors Ireand Te: +353(0) Centra Group Merseyside Te: CovEec (Leics) Leicestershire Te: EDC (Scotand) Scotand Te: EMR Siverthorn Middesex Te: H.G. Rewinds Staffordshire Te: Hacyon West Yorkshire Te: Hease Eectromechanica Services Hertfordshire Te: JJ Loughran Northern Ireand Te: MKE Engineering Group Kent Te: Ca Authorised Vaue Providers on: ABB AVP ( ) 14. Quantum Contros North East Te: Drives and contros, motors and mechanica power transmission cataogue

7 Authorised Vaue Providers Life cyce services Proactive drives and motors maintenance programmes keep you competitive by minimising disruption to your production. The many drives and motors used in industry have a high degree of reiance paced upon them and often perform critica duties and have a high inservice vaue. A faiure of either asset can resut in oss of production and revenues, as we as having safety and environmenta consequences. To reduce the risk and consequences of faiure, the drive and motor must be propery maintained at the right times in their ife cyce. Life cyce services The services offered by the Authorised Vaue Providers span the entire vaue chain, from the moment a customer makes the first enquiry to disposa and recycing of either the motor or the drive. Throughout the vaue chain, the providers offer training, technica support and customised contracts. Prepurchase The Authorised Vaue Providers offer a range of services that hep guide the customers to the right products for their appications. Order and deivery Orders can be paced directy with the Authorised Vaue Providers, for timey deiveries incuding express deivery. Instaation and commissioning Whie many customers have the resource to undertake instaation and commissioning on their own, the Authorised Vaue Providers offer professiona instaation and startup services. Operation and maintenance From site surveys to preventive maintenance and reconditioning of drives and motors, ABB has a the options covered to keep its customers processes operationa. Upgrade and retrofit An existing ABB drive or motor can often be upgraded to the atest mode to improve the performance of the appication. Repacement and recycing Authorised Vaue Providers can advise on the best repacement drive or motor whie ensuring that the existing assets are disposed of in a way that meets a oca environmenta reguations. Entire vaue chain services The main services avaiabe throughout the entire vaue chain incude: Training Technica support Contracts 2 Drives and contros, motors and mechanica power transmission cataogue 7

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9 Drives and motors packages Introduction 10 Synchronous reuctance motor drive package 12 IE2 & VSD motor drive package 14 3 ATEX compiant motor drive package 16 Cooing tower direct drive motor package 20 Deck winch motor drive package 21 Drives and contros, motors and mechanica power transmission cataogue 9

10 Drives and motors packages Introduction 3 ABB is one of the ony companies that makes both variabespeed drives and ow votage AC motors. As such it is we equipped to offer customers a perfecty designed, tested and approved matched pair, for whatever the motordriven appication. In addition, ABB has devised a seection of bespoke drives and motors packages aimed at specific industry appications. In this cataogue we introduce five such packages. Packages can extend beyond matching a motor and a drive. Other components, many of which are featured in this cataogue, aso form part of the drive train from bearings, coupings and gearboxes to programmabe ogic contros, switches and fusegear. 10 Drives and contros, motors and mechanica power transmission cataogue

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12 Drives and motors packages Synchronous reuctance motordrive package 3 Get the best of both words. The efficiency advantages of permanent magnet technoogy together with the simpicity and servicefriendiness of an induction motor patform. Each motordrive package combines proven stator technoogy, an innovative magnetfree rotor design motor, a bestincass drive and advanced software to offer a compete, optimised soution. ABB drive for water and wastewater appications ACQ kw to 500 kw IP20 encosure for instaations in compact spaces Buitin pump features and protections through Inteigent Pump Contro and supported by DTC motor contro Advanced programming too for fine tuning the drive to meet your process requirements STO as standard ABB industria drive ACS880 Intuitive contro pane and PC too Direct torque contro (DTC) for precise open and cosed oop contro Buitin safety features for simpified configuration Communication with a major automation networks Removabe memory unit for easy drive commissioning and repacement Energy optimiser and energy efficiency information for monitoring and saving energy STO as standard ABB machinery drive ACS kw to 560 kw Bookshef design saves space Direct torque contro (DTC) for premium motor contro as standard Designed specificay to integrate into a machine environment Soution programming incuded STO as standard See detais on page 47 See detais on page 52 See detais on page Drives and contros, motors and mechanica power transmission cataogue

13 IE4 SynRM Cast iron frame 160 to kw to 315 kw 40 percent ower osses compared to induction designs No magnets Coo running rotor Improved bearing system reiabiity Easy to service Simpe to retrofit on induction motor appications due to identica physica size 3 High Output SynRM Auminium frame 90 to kw to 37 kw Cast iron frame 160 to kw to 350 kw Achieve the same output with a motor that s up to two frame sizes smaer Enabes smaer, ighter and more costefficient machine designs Idea for appications where space and weight factors are critica Drives and contros, motors and mechanica power transmission cataogue 13

14 Drives and motors packages IE2 & VSD motor drive package On 1st January 2015, IE2 motors from 7.5 kw to 375 kw, that are new into the market, can ony be used if fitted with a variabespeed drive, in order to compy with the new European Minimum Energy Performance Standard (EU MEPS). 3 ABB offers a wide range of variabespeed drives, a of which can be fitted to IE2 motors to deiver efficient, reiabe and compiant motor contro. ABB machinery drive ACS kw to 22 kw FashDrop parameter programming with drive sti in its box Sequence programming designed for food and beverage and materias handing appications ABB genera purpose drives ACS kw to 22 kw Pump and soft pump and fan contro (PFC and SPFC) Pipe ceaning (antijam) and pipe fi functions ABB drive for HVAC ACH kw to 355 kw Quick instaation Rapid startup, troubefree use, easy interfacing Buitin BACnet See detais on page 35 See detais on page 31 ABB industria drive ACS880 Intuitive contro pane and PC too Direct torque contro (DTC) for precise openand cosedoop contro Buitin safety features for simpified configuration Communication with a major automation networks ACS kw to 250 kw Wide power range in wamounted IP21 and IP55 variants Sensoress vector and scaar contro Removabe memory unit for easy drive commissioning and repacement Energy optimiser and energy efficiency information for monitoring and saving energy See detais on page 43 See detais on page 39 See detais on page Drives and contros, motors and mechanica power transmission cataogue

15 Genera performance motors combine convenience and easy handing seamessy with ABB s engineering expertise, whie providing standard variants and modifications. The motors can be taiored according to the specific needs of endusers and OEMs. 3 Highights 0.06 kw to 355 kw One year warranty IE2 & IE3 2, 4 & 6 poe designs Process performance motors are the fagship of ABB s standard ow votage motors. This range provides the most comprehensive, versatie set of motors for the process industries and heavyduty appications which are dependent on continuous reiabiity, owest possibe environmenta impact and ife cyce costs. Highights 0.09 kw to 1,000 kw Three years warranty and an option to extend to five years IE2, IE3 & IE4 A variant codes avaiabe for process industry appications Drives and contros, motors and mechanica power transmission cataogue 15

16 Drives and motors packages ATEX compiant motordrive package 3 ATEX approved AC motor and drive combination gives safe, economica power combined with effective contro. By choosing an ATEX compiant motordrive package, endusers can be confident that it is optimised for their appication, compies to ATEX 95 and is commerciay beneficia, giving more avaiabe power for your money. ABB industria drive ACS880 Adaptive programming and CODESYS ike having a PLC (programmabe ogic controer) inside the drive DTC (direct torque contro) proven motor contro patform A major types of drive topoogy covered 6puse, 12puse, 4quadrant, ow harmonic, aircooed and watercooed Buitin safety modue ATEX approved STO ABB genera purpose drive ACS kw to 355 kw Assistant contro pane providing intuitive use of the drive Patented swinging choke for superior harmonic reduction Sensoress vector and scaar contro ABB machinery drive ACS355 IP20 as standard (UL type 1 as option) IP66/69 variants Advanced functionaity with sequence programming Configuration of unpowered drive in 2 seconds Compact instaation STO as standard See detais on page 52 See detais on page Drives and contros, motors and mechanica power transmission cataogue

17 ABB hazardous area ow votage motors Fameproof motors, frame size 80 to kw to 710 kw Nonsparking motors, frame size 71 to kw to 1,000 kw Loadabiity curves optimised for ABB drives 3 ABB Ex td/dip motors Ex td/dip motors, frame size 71 to kw to 1,000 kw IP55 or IP65 for nonconductive dust IP65 for conductive dust Loadabiity curves optimised for ABB drives Drives and contros, motors and mechanica power transmission cataogue 17

18 Drives and motors packages ATEX compiant motor drive package The route to EC Decaration of Conformity for ABB ow votage AC drives and motors (ATEX 95) 3 Important note: This f owchart ony appies to standard ABB motors Type testing means thermistor reays are not mandatory but to aow protection against sta conditions they are recommended for a safe instaation. Use ATEX approved thermistor measurement. ACS880 does not require a contactor as the ATEX approved STO can be used to disconnect. If the motor votage is 500 V Up to IEC Check the frame size:...a standard motor is ok ABB drive without DTC Ex na IEC 280 to IEC 355 and above... motor needs motor needs AC drive needs...insuated nondrive end bearings...insuated nondrive end bearings...common mode fi tering instaed ABB drive with DTC Ex p Ex d Ex de Ex td/dip If the motor votage is 500 to 600 V Motor needs reinforced winding insuation OR AC drive needs du/dt fitering fitted Ex na Up to IEC In addition, check the frame size....if a du/dt fi ter is seected for the drive (as above) a standard motor is ok Ex d Ex de IEC 280 to motor needs...insuated nondrive end bearings Ex td/dip IEC 355 and above... motor needs AC drive needs...insuated nondrive end bearings...common mode fi tering instaed If the motor votage is 600 to 690 V Motor needs reinforced winding insuation AND AC drive needs du/dt fitering fitted Ex na Up to IEC IEC 280 to In addition, check the frame size. motor needs...if a du/dt fi ter is seected for the drive (as above) a standard motor is ok...insuated nondrive end bearings Ex p Ex d Ex de IEC 355 and above... motor needs AC drive needs...insuated nondrive end bearings...common mode fi tering instaed Ex td/dip 18 Drives and contros, motors and mechanica power transmission cataogue

19 ABB drive, without DTC 3 Additiona testing required to obtain EC Decaration of Conformity Pease check motor oad capacity curves to ensure correct dimensioning of the motor Motor to be equipped with therma contro to ensure Extemperature cass EC Decaration of Conformity ABB machinery drive, ACS355 Pease check motor oad capacity curves to ensure correct dimensioning of the motor EC Decaration of Conformity ABB genera purpose drive, ACS550 ABB industria drive, ACS880 with DTC ATEX approved STO DriveSize Using this too, users can seect a suitabe combination of motor and drive. The too aso shows combinations that have not been tested. Website Contains a reevant certificates for tested drive and motor combinations. EC Decaration of Conformity Drives and contros, motors and mechanica power transmission cataogue 19

20 Drives and motors packages Cooing tower direct drive motor and variabespeed drive package 3 The ABB motordrive package for cooing towers comprises an ABB permanent magnet motor with an ABB industria drive, ACS880. Together, the package deivers precise fan contro without the need for a gearbox, even under ow oad or speed conditions often experienced in cooing tower appications. ABB s RPM AC permanent magnet motor has a high power and torque density ratio which is needed to achieve the sustained ow speed required for cooing tower operation. It is designed to retrofit into existing gearbox footprints within the cooing tower to aow swapout in ess than six hours. Fan Fan Drive Shaft AC motor Disc couping Disc couping Gearbox AC motor No gearbox No mechanica osses No ubrication issues and costs ABB industria drive, ACS880 and RPM AC permanent magnet motor Designed to drop directy into existing gearbox mounting patterns Retrofit can be accompished in under six hours Eiminates gearbox, owers vibration and system noise Permanent magnet contro greaty increases operating efficiencies even under ighty oaded conditions, typica in fan appications at ow speeds Temperature rise in the motor is consideraby ower A power dense package increases motor ife compared to a conventiona induction motor system Specia weather seaing ensures maximum ife expectancy 20 Drives and contros, motors and mechanica power transmission cataogue

21 Drives and motors packages Deck winch motor drive package ABB offers motors and drives for anchoring and mooring winches, RoRo gate ramp winches and tugboat winches. A deck winch motordrive package consists of an ABB ow votage marine motor with mechanica disc brakes and an ABB industria drive, ACS880. Both are designed to stand up to the operations and instaations found on many seagoing vesses. Our marine certified motors and drives fufi marine and offshore requirements and the design and operation compy with reguations from a major cassification societies. Our eectrica drive soutions improve reiabiity and give you many advantages over hydrauic systems. They enabe more precise rope contro and reduce operating noise. No hydrauics means no hydrauic fuid concerns, ess parts, reduced instaation space and reduced maintenance needs. 3 Contro stand integration Connect up to three contro stands and one wireess radio controer to a singe drive Connect via drive I/O, PLC or fiedbus communications ABB industria drive, ACS880 Buitin winch contro program The combination of DTC and winch contro program eiminate the need for motor shaft encoders and oad ce sensors in the winch gearbox Ensures smooth winch startup, eiminating the motor startup votage and current peaks on the ship s eectrica network Dynamic braking with integrated brake chopper and externa braking resistor Stepess speed and torque operation reduces winch noise Direct bukhead instaation or in cabinets (marine certified) Low votage marine motors with mechanica disc brakes Exact nomina data on rating pate heps you optimise motor operation especiay when motor encoder is not used Speciay designed ow wear shaft seas Corrosion resistance improved with zinc primer painting IP56 open deck protection cass Optiona heating eement and temperature supervision Ex motors aso avaiabe Drives and contros, motors and mechanica power transmission cataogue 21

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23 Low votage AC drives Drives feature finder 24 ABB micro drives 26 ABB machinery drive 31 ABB genera purpose drive for fans and pumps 35 4 ABB genera purpose drive 39 ABB drive for HVAC 43 ABB drive for water and wastewater 47 ABB industria drive 52 Other ABB industria drive variants 63 Drives and contros, motors and mechanica power transmission cataogue 23

24 Drives feature finder The tabe highights the differences between the various ABB drives famiies. It aso ists some of the key features of the different ABB drives. However, the tabe is not exhaustive and if you are seeking a feature which does not appear in the tabe, pease contact ABB for information. Drive range ABB micro drives (ACS55 p26) (ACS150 p28) Votage & power Detais or additiona notes (ACS55) 1ph V: kw 1ph V: kw (ACS150) 3ph V, kw ABB machinery drives (ACS355 p31) 1ph V: kw 3ph V: kw 3ph V: kw ABB genera purpose drives for fans and pumps (ACS310 p35) 1ph V: kw 3ph V: kw 3ph V: kw 4 Other rectifier options (assume 6puse as standard) EMC compiance (EN , 2004) Harmonic fiter / choke / active (EN ) Encosure cass Mechanica construction Cooing method 12puse diode Low harmonics regenerative (4Q) Low harmonics nonregenerative (2Q) Common DC ink connectabiity No EMC fiter 2nd unrestricted (C3) 1st restricted (C2) 1st unrestricted (C1) Choke (AC or DC) Swinging choke (better harmonic performance) Low harmonic (best performance) IP00 IP20 IP21 (or near equivaent) IP22 IP42 IP54/ IP54R/ IP55 IP66/69K Modue pane mountabe (IP20 minimum) Wamounted (IP21 or equiv. minimum) Freestanding, foorstanding Cabinet buit by ABB Direct aircooing Watercooing Through pane/fange mount (or remove EMC screw) n (ACS150), (ACS150) n m (Nema 1, ACS150) * (DIN mount + screw) m (Nema 1, ACS150) (remove EMC screw) n n m (Nema 1) * (DIN mount + screw) m (Nema 1 kit) (remove EMC screw) n n m (Nema 1) * (DIN mount + screw) m (Nema 1 kit) Dynamic braking chopper Range of resistors avaiabe from ABB (ACS55), (ACS150) Switching frequency 4 to 16 khz 4 to 12 khz 4 to 16 khz Motor contro DTC (open/cosed oop) Sensoress vector Scaar, VVVF Programmabiity Parameter programming Adaptabe programming IEC61131 programmabiity uses dip (ACS55), (ACS150) (sequencer) Startup assistance and hep Aids to commissioning and diagnostics (assistant pane) (assistant pane) Cod configure Program the drive whist sti in its box Removabe memory modue No recommissioning time needed Reatime cock With assistant contro pane I/O buitin ( ) = via add on expansion modue Anaogue input/output Digita input/output Speed feedback (encoder) Motor therma protection STO (safe torqueoff) 1 / 0 3 / 1r (ACS55), 5 / 1r (ACS150) 2 / 1 5 / 1r+1t+(3r) m m configurabe 2 / 1 5 / 1r+1t+(3r) m configurabe +24V ive contro pane + comms Externa 24V suppy can be connected m (MPOW) Fiedbuses Modbus Fiedbus interface (popuar networks) Drivetodrive ink BACnet m m Remote monitoring Report info and status remotey n (SREA) n (SREA) Safety options (TÜV certified hardware) Emergency stop (CAT.0, CAT.1) Safe torqueoff (SIL2/PL d) Safe torqueoff (SIL3/PL e) Dedicated safety modue ATEX ATEX certified for use with ABB motors Ex td and DIP ony PC toos Industry specific products DriveConfig too (programme in box) DriveWindow Light DriveWindow DriveAP IEC too Drive Composer (Entry or Pro) HVAC specific Food and beverage Machinery / OEM Water and wastewater Industry specific appications FW n (ACS55), (ACS150) m n m (IP66/69) F&B = standard m = option, interna or fitted n = option, externa = not avaiabe * = can be bookcase or fat mounted r = reay output, t= transistor output, c = configurabe to be input or output n m m 24 Drives and contros, motors and mechanica power transmission cataogue

25 ABB genera purpose drives (ACS580 p39) 3ph V: kw (remove EMC screw) m (IP55) (variabespeed fan) mm (IP54 drive) ABB drives for HVAC (ACH550 p43) 3ph V: kw 3ph V: kw (remove EMC screw) n m (IP54) (55002) m (IP54 drive) ABB drives for water and wastewater (ACQ81004 p47) 3ph V: kw m m, n (A,B Frame) (G frame) (AE frame) (G1/G2 frame) ABB industria drives and drive modues (ACS80001,02,04,11,14,31 p52) 3ph 230 V: kw 3ph 400 V: kw 3ph 500 V: kw 3ph 690 V: kw m (>400 kw) (80011, 80014) (80031) (remove EMC screw) m, n (80004 R7/8) (80031) (80004, R7/R8, 80014) (80004, R2 R6) (80001, 02, 11, 31) m (800 01, 11, 31) IP55 (80004*) (80002) m (80004) ABB industria drives cabinetdrive (ACS88007, 17, 37 p58) 3ph 400 V: kw 3ph 500 V: kw 3ph 690 V: kw m (>400 kw) (88017) (88037) (remove EMC screw) m (80037) m m (LC range) ABB industria drives and drive modues (ACS88001, 04 p52) 3ph 230 V: kw 3ph 400 V: kw 3ph 500 V: kw 3ph 690 V: kw (remove EMC screw) m (04) (01) m (01, IP55) (04*) (01) (07) (Fan variabe speed) m (to 22 kw), n thereafter (to 11.0 kw), n thereafter m m m 4 to 12 khz 4 to 12 khz DTC DTC DTC DTC (ater) (SPC) (Drive AP) (Drive AP) (CODESYS) (Drive AP) (CODESYS) (assistant pane) (assistant pane) 2 / 2 6 / 3r+(2r+1t) m isoated and configurabe 2 / 2 6 / 3r+(3r) m m configurabe 2+(3) / 2+(1) 6+2c+(4) / 2r+(2r) m configurabe 3+(2) / 2+(2) 7+(6) / 3+(6r) m m configurabe m 2+(3) / 2+(1) extra possibe 7+(4) / 3r+(2r) extra possibe m m configurabe 2+(3) / 2+(1) extra possibe 7+(4) / 3r+(2r) extra possibe m m configurabe m (via CMDD) (or ethernet) m m m m m m m m n (SREA) n (SREA) n (SREA) n (NETA) n (NETA) n (NETA or SREA)) (via STO) n (via STO) m n n n n (NPCU req.) n (RDCO req.) n (RDCO req.) n n n n m m m m m m m xx m m m xx m (via STO) m A ABB drives are CE marked xx = ACS800 and ACS880 can be oaded with industry specific code, ike crane, winder, winch, spinning etc ++ = A wide range of encoder interfaces to suit high performance appications Other goba approvas such as UL, cul, CSA, CTick, GOSTR aso appicabe Drives and contros, motors and mechanica power transmission cataogue 25 m m xx m 4

26 Low votage AC drives ABB micro drives 0.18 kw to 2.2 kw, ACS55 Motor contro method scaar 200/240 V, 1phase suppy, 3phase output, 0.18 kw 2.2 kw 100/120 V, 1phase suppy, 3phase output, 0.18 kw 0.37 kw 4 What is an ABB micro drive, ACS55? The ABB micro drive meets the requirements of OEMs, machinery buiders and pane buiders. It is a component that is purchased, together with other components, from a distributor. ABB micro drive is so sma and simpe that users of contactors and softstarters can switch to the benefits of variabespeed contro. The ACS55 is a simpe drive, programmed by switches. Extended programming is possibe via a PC if required, as is programming without power. Highights Quick and easy instaation ess than five minutes User interface via three rotary switches and a further eight on/off function DIP switches ocated on pane front Can be programmed via DriveConfig if needed to access extended functions (usefu to OEMs) Compact size and narrow shape Idea drive for DINrai mounting Two mounting orientations 110 V singe phase input gives 240V, 3phase output IP20 as standard Potentiometer option Integra EMC fiter for 1st environment (EN ), unrestricted distribution (C1) Optimised switching frequency for ow noise (up to 16 khz sient motor) Where can it be used? Washing machines Dishwashers Mixers Treadmis Pizza ovens Car washing machines Vacuum ceaners Rotating biboards Siding doors Eectric gates Dryers Feature Advantage Benefit No programming is required Inverter parameter settings with DIP switches and potentiometers. Extended programming is possibe via DriveConfig if needed Faster set up Easier configuration Easy drive for new users Compact size and narrow shape Up to 0.37 kw, 45 mm width; 2.2 kw, 67.5 mm width Less space required for instaation Removabe mounting cip Removabe cip aows DINrai and wamounting from back and side of the unit Fexibe and easy mounting, book case or fat DriveConfig kit Fast and safe configuration of an unpowered drive Simpe programming for high voume OEMs programming in the box, no mains power needed EMC Fast enviroment. C1 EMC fiters as standard ('E' mode) Low EMC emissions Automatic switching frequency Increases switching frequency automaticay when drive temperature is decreased Provides owest possibe noise without derating the drive V AC, singe phase suppies Output aways capabe of fu 240 V, 3phase, regardess of suppy votage Can easiy repace singe phase cap start motors RoHS compiance Compiance achieved during 2007 Environmentay friendy drives 26 Drives and contros, motors and mechanica power transmission cataogue

27 Low votage AC drives ABB micro drives ACS55 Ratings, types, votages, prices and dimensions Dimensions and weights Frame H1 H2 W D Weight size mm mm mm mm Kg A B C D H1 H2 4 D 200/240 V, 1phase suppy, 3phase output Nomina Input current Output Max output Frame Fuse A Heat Cooing Type Price current dissipation requirements kw A A A Type gg W m 3 /h With EMC fiter A Nat Vent ACS5501E01A A Nat Vent ACS5501E02A B Nat Vent ACS5501E04A D ACS5501E07A D ACS5501E09A Without EMC fiter A Nat Vent ACS5501N01A A Nat Vent ACS5501N02A B Nat Vent ACS5501N04A C ACS5501N07A C ACS5501N09A Ensure minimum instaation space is provided, see User s Manua for detais 100/120 V, 1phase suppy, 3phase output Nomina Input current Output Max output Frame Fuse A Heat Cooing Type Price current dissipation requirements kw A A A Type gg W m 3 /h With EMC fiter A Nat Vent ACS5501E01A A Nat Vent ACS5501E02A Without EMC fiter A Nat Vent ACS5501N01A A Nat Vent ACS5501N02A Ensure minimum instaation space is provided, see User s Manua for detais Options and interfaces Potentiometer Potentiometer with two switches: start/stop and forward/ reverse direction. No externa power source is needed for the potentiometer, connects directy to drive I/O. W DriveConfig programming with no power To increase the number of appications possibe with the ACS55, the DriveConfig kit can be used to access an extended parameter set. It is sti possibe to programme in the usua way, if these extended features are not required. DriveConfig aso aows programming in the box without power. Drives and contros, motors and mechanica power transmission cataogue 27

28 Low votage AC drives ABB micro drives 0.37 kw to 4 kw, ACS150 Motor contro method scaar 200/240 V, 1phase suppy, 0.37 kw 2.2 kw 200/240 V, 3phase suppy, 0.37 kw 2.2 kw 380/480 V, 3phase suppy, 0.37 kw 4 kw 4 What is an ABB micro drive, ACS150? The ABB micro drive meets the requirements of OEMs, machinery buiders and pane buiders. It is a component that is purchased, together with other components, from a ogistica distributor. ABB micro drives are designed to encourage users of contactors and softstarters to move to the benefits of variabespeed contro. The ACS150 extends the capabiity of the ACS55 (page 26), by adding an extended range of power frames and programmabiity. The ACS150 can sove more difficut tasks ike PID functionaity. To retain the simpicity of an ABB micro drive, the ACS150 does not have a seria communications interface or extended options but does have a fixed keypad and speed contro potentiometer. Highights PID controer buitin DC hod stop ensures stationary motor shaft IR compensation improves starting torque for heavy oads Parameter ock prevents tampering by unauthorised staff DIN rai or screw mounting as standard IP20 encosure Fixed basic contro pane Twoyear warranty Fashdrop parameter programming whist drive sti in its box exceent for OEMs Protected against wiring errors: shows faut if power cabe is inadvertenty connected to motor terminas Automatic noise reduction Optiona short or ong parameter mode for standard or advanced users Unified height across the power range simpifies cabinet design Where can it be used? ACS150 can be used to contro ess demanding components in any machine, fans or pumps or anywhere where a fixed speed motor needs to go to variabespeed contro. The functionaity of the drive is designed to compiment the ABB machinery drives and ABB motion contro drives. Feature Advantage Benefit FashDrop* Faster and easier drive setup and commissioning for voume manufacturing. Programming in the box No need for high votage safe programming areas Parameters can be hidden for carity Programme the drive during machine production buidup Fixed interface Simpe drive with comfortabe and robust interface Easy to navigate parameter structure 28 Drives and contros, motors and mechanica power transmission cataogue Integrated contro pane with cear LCD dispay, backight and buttons for editing and contro Fixed potentiometer Intuitive speed setting Integrated potentiometer. Settings shown on the contro pane Programmabe functions Usefu contro functions ike PID, acceerating rates and start/stop modes incuded Take contro of the motor and reduce cost in the instaation Buitin EMC fiter No need for externa fitering 2nd environment buitin fiter. Compying with IEC as standard Buitin brake chopper Reduced cost, saved space and simpe wiring 100 percent braking capabiity Fexibe instaation Optimum ayout and efficient cabinet space usage Screw, DINrai, sideways and sidebyside mounting Unified height and depth Drive protection Latest soutions to protect the drive and offer troubefree use and the highest quaity The drive protects itsef when power is connected to the motor terminas. I/O protected against shortcircuit. Coated boards incuded as standard Brand abeing Drive ogo, contro pane ogo, manuas and box can be printed with machine Drives and packaging badged to your design buiders ogo and name RoHS compiance Compiance achieved during 2007 Environmentay friendy drives * For detais of FashDrop, see user interfaces in ABB machinery drive section (page 34)

29 Low votage AC drives ABB micro drives ACS150 Ratings, types, votages and prices 200/240 V, 1phase suppy votage Nomina Nomina output Max output Frame Fuse A Heat Cooing Type List Price current Type gg dissipation requirements kw A A W m 3 /h R Nat Vent ACS15001E02A R ACS15001E04A R ACS15001E06A R ACS15001E07A R ACS15001E09A Ensure enough space around the unit refer to the User s Manua for detais 4 200/240 V, 3phase suppy votage 3phase, 240 V is avaiabe for customers suppying the North American market. Pease enquire for detais. 380/480 V, 3phase suppy votage Nomina Nomina output Max output Frame Fuse A Heat Cooing Type List Price current Type gg dissipation requirements kw A A W m 3 /h R Nat Vent ACS15003E01A R Nat Vent ACS15003E01A R ACS15003E02A R ACS15003E03A R ACS15003E04A R ACS15003E05A R ACS15003E07A R ACS15003E08A Ensure enough space around the unit refer to the User s Manua for detais The drive can be fitted with the NEMA 1 kit for easy wamounting and convenient protection, see user interfaces in ABB machinery drive section, page 34. Drives and contros, motors and mechanica power transmission cataogue 29

30 Low votage AC drives ABB micro drives ACS150 Dimensions, I/O and options Dimensions and weights Cabinetmounted drives, wa mounted drives 4 Frame size H1 mm H2 mm IP20 (UL open) NEMA 1 H3 W D Weight H4 H5 W D mm mm mm Kg mm mm mm mm Weight Kg R R R H1 = Height without fastenings and camping pate H2 = Height with fastenings but without camping pate H3 = Height with fastenings and camping pate H4 = Height with fastenings and NEMA 1 connection box H5 = Height with fastenings, NEMA 1 connection box and hood W = Width D = Depth H1 H2 H3 H4 H5 D W D W Options avaiabe Input and output chokes Brake chopper resistors (a drives in the ACS150 range have integra chopper) 1st. environment EMC fiters footprint stye Low eakage EMC fiters < 30mA eakage FashDrop programming without power NEMA kit aows instaations to be neater and provides mechanica support for ganded cabes Typica I/O connections 0 20 ma Ground cabe screen at sourcing end 0 10 V can be used by connecting pot to 10V, GND and AI, DIP switch to u fwd/ rev Const. speed 1 Const. speed 2 Change ramp start/ stop ACS150 SCR AI GND +10 V +24 V GND DCOM DI1 DI2 DI3 DI4 DI5 I U DIP switch anaogue Input DI configuration NPN PNP is possibe A I/O shown as defaut settings. Can be configured to other setups. ROCOM RONC RONO Faut User interfaces The ACS150 has a simpe user interface, consisting of I/O connections and a fixed programming keypad. An integrated speed contro potentiometer is aso provided. EMC fiter grounding screw (EMC) Varistor grounding screw (VAR) Anaogue input signa seector (U/I) Removabe cip for brand abeing Integrated interface FashDrop connection Integrated potentiometer Input, brake resistor and motor connections I/O connections 30 Drives and contros, motors and mechanica power transmission cataogue

31 Low votage AC drives ABB machinery drive 0.37 kw to 22 kw, ACS355 Motor contro method scaar, vector (open and cosed oop) 200/240 V, 1phase suppy, 0.37 kw 2.2 kw 200/240 V, 3phase suppy, 0.37 kw 11 kw 380/480 V, 3phase suppy, 0.37 kw 22 kw What is an ABB machinery drive? ABB machinery drives are designed for the machine buiding sector. In seria type manufacturing the consumed time per unit is critica. The drive is designed to be optima in terms of instaation, setting parameters, avaiabe machinery features and commissioning. The basic product is as userfriendy as possibe, yet providing high inteigence. The drive offers diverse functionaity to cater for the most demanding needs. The drive is aso equipped with a duachanne safe torqueoff interface to SIL3/PL e. 4 Highights FashDrop parameter programming with drive sti in its box exceent for OEMs Sequence programming designed for food and beverage and materias handing appications Eightsteps incuded Unified height and depth across the power range simpifies cabinet design Protected against wiring errors: shows faut if power cabe is inadvertenty connected to motor terminas Automatic noise reduction Own branding possibe for arge users Where can it be used? ABB machinery drives are designed to meet the requirements of an extensive range of machinery appications. The drive is idea for food and beverage, materia handing, textie, printing, rubber and pastics and woodworking appications. The higher IP66 cass variant meets a of the reevant hygiene requirements for the food and beverage industry. Feature Advantage Benefit FashDrop* Faster and easier drive setup and commissioning for voume manufacturing. Programming with no power Fast, safe and troubefree method to set up and commission without powering up the drive patented Safe torqueoff Buitin compiance to new machinery directive SIL3/PL e certified dua channe input TÜV approved Sequence programming Appication specific 8state programming with comprehensive triggering conditions, 16 conditions with option code Logic programming incuded as standard. Reduces the need for externa PLC Common DC ink Connection to existing DC power sources (patented) Easy integration into high performance machines User interfaces Wide range, incuding Assistant pane Cost efficient approach meets requirements of OEM Fiedbus Extensive range of industria fiedbus option modues avaiabe Connectabiity to a of the most popuar fiedbuses 24 V ive keypad operation Connect 24 V to the drive via the MPOW option Keep fiedbus, contro card and I/O heathy whie abe to remove the main suppy safer maintenance Buitin EMC fiter 2nd environment fiter compying with IEC as standard No extra space, parts, time or cost required Buitin brake chopper 100 percent braking capabiity Reduces cost, saves space and simpifies wiring Drive protection Latest soutions to protect the drive and offer troubefree use and the highest quaity The drive protects itsef when power is connected to the motor terminas. I/O protected against shortcircuit. Coated boards incuded as standard IP66/69k encosure option Makes drive suitabe for hose down appications Meets food hygiene standards in a wamounted encosure Brand abeing Drive ogo, contro pane ogo, manuas and box can be printed with machine buiders ogo Drives and packaging badged to your design and name RoHS compiance Compiance achieved during 2007 Environmentay friendy drives * For detais of FashDrop, see user interfaces in ABB machinery drive section, page 34 Drives and contros, motors and mechanica power transmission cataogue 31

32 Low votage AC drives ABB machinery drive ACS355 Ratings, types, votages and prices 4 200/240 V, 1phase suppy votage Nomina Output current Max output Frame Fuse A Heat dissipation Cooing requirements Type (code shown is IP20) + Ensure enough space around the unit refer to the User s Manua for detais * Note: IP20 drives require a keypad for parameter ateration, it can then be removed if required ** Note: IP66 drives are aways deivered with the Assistant keypad IP20 ist price without contro pane* IP66 ist price with contro pane** kw A A Type gg W m 3 /h R Nat Vent ACS35501E02A n/a R ACS35501E04A n/a R ACS35501E06A n/a R ACS35501E07A n/a R ACS35501E09A n/a 200/240 V, 3phase suppy votage 3phase, 240 V is aso avaiabe for customers suppying the North American market. Pease enquire for detais. 380/480 V, 3phase suppy votage Nomina Output current Max output Frame Fuse A Heat dissipation Cooing requirements Type (code shown is IP20) + Ensure enough space around the unit refer to the User s Manua for detais * Note: IP20 drives require a keypad for parameter ateration, it can then be removed if required ** Note: IP66 drives are aways deivered with the Assistant keypad IP20 ist price without contro pane* IP66 ist price with contro pane** kw A A Type gg W m 3 /h R Nat Vent ACS35503E01A R Nat Vent ACS35503E01A R ACS35503E02A R ACS35503E03A R ACS35503E04A R ACS35503E05A R ACS35503E07A R ACS35503E08A R ACS35503E12A , R ACS35503E15A , R ACS35503E23A n/a R ACS35503E31A04 1,216 n/a R ACS35503E38A04 1,443 n/a R ACS35503E44A04 1,764 n/a Contro pane Contro pane Type Price Assistant contro pane ACSCPA 86 Basic keypad ACSCPC 24 Price of contro pane ony when purchased with drive Pane mounting kit and user interface descriptions, see page Drives and contros, motors and mechanica power transmission cataogue

33 Low votage AC drives ABB machinery drive ACS355 Dimensions, I/O and options Dimensions and weights IP20 UL Open NEMA 1/UL Type 1 IP66/67/UL Type 4x Frame H1 H2 H3 W D1 D2 Weight H4 H5 W D1 D2 Weight H W D1 Weight size mm mm mm mm mm mm Kg mm mm mm mm mm Kg mm mm mm Kg R R R R R H = Height H1= Height without fastenings and camping pate H2 = Height with fastenings but without camping pate H3 = Height with fastenings and camping pate H4 = Height with fastenings and NEMA 1 connection box H5 = Height with fastenings, NEMA 1 connection box and hood W = Width D1 = Standard depth D2 = Depth with MREL or MTAC option 4 H1 H2 H3 H4 H5 H D1 D2 W D1 D2 D1 W W STO connections The ACS355 has a dua channe STO (safe torqueoff) input as standard, certified to BS EN and BS EN Typica contro connections OUT1 OUT2 IN1 IN2 X1C:STO Safety switch Options avaiabe Input and output chokes Brake chopper resistors (a drives in the ACS355 range have integra chopper) 1st. environment EMC fiters footprint stye Low eakage EMC fiters < 30 ma eakage FashDrop, programming in the box without power Fiedbus modues NEMA kit aows instaations to be neater and provides mechanica support for ganded cabes An extensive range of user interfaces is avaiabe pease see foowing pages IP66 pressure reief vaves 0 20 ma Ground cabe screen at sourcing end DIP switch anaogue inputs Drives and contros, motors and mechanica power transmission cataogue 33

34 Low votage AC drives ABB machinery drive ACS355 User interfaces 4 Assistant contro pane (+J400) Features a mutiingua aphanumeric dispay for easy drive programming. The contro pane has various assistants and a buitin hep function to guide the user. It incudes a reatime cock, which is used during faut ogging and in controing the drive, such as start/stop. The contro pane can be used for copying parameters for backup or for downoading to another drive. A arge graphica dispay and soft keys make it extremey easy to navigate. Basic contro pane (+J404) Features a singe ine numeric dispay. The pane can be used to contro the drive, set the parameter vaues or copy them from one drive to another, or view changes. Pane cover The pane cover protects the drive when no contro pane is used. The ABB machinery drive is deivered with a pane cover as standard. In addition, there are two aternative contro panes avaiabe as options, see above. NEMA 1 kit The NEMA 1 kit is a convenient cover which is added to the drive and enabes easy wamounting. It incudes a connection box for cabe gand or conduit tube instaation and a hood for protection against dirt and dust. Pane mounting kits, IP54 and IP66 The pane mounting kits enabe mounting of contro panes onto cabinet doors. These kits incude a 3 m extension cabe, a gasket, mounting screws and a mounting tempate two versions are now avaiabe, IP54 and IP66. The IP66 has an additiona keypad membrane cover. Note: IP66 cover is not suitabe for outdoor use. Reay extension modue (+L511) Add an additiona three reays to the ACS355 to aow greater use of the drives programme. Fits behind the keypad. Potentiometer (+J402) Potentiometer with two switches: start/ stop and forward/reverse direction. No externa power source is needed for the potentiometer. Fits to the drive I/O. FashDrop Programme the drive whist sti in the box, with no power. Perfect for OEMs and machine buiders. FashDrop is a powerfu pamsized too for fast and easy parameter seecting and setting. It gives the possibiity to hide seected parameters to protect the machine. The too stores 20 parameter sets, which can be moved between a PC and a drive. Safe programming during machine buiding production for unskied staff. Fiedbus interfaces Extensive range of pugin fiedbus interfaces, aowing connection to Profibus, DeviceNet, CanOpen, Modbus RTU and Ethernet and many others. 24V ive keypad options There are two ways of powering the fiedbus modues, so that they operate when the main power is removed. FEPA maintains power to the fiedbus modue ony. MPOW (+G406) powers the fiedbus modue, the contro card, the drive I/O and the drive keypad, generating the functionaity commony known as ive keypad operation. DriveWindow Light PC too The too is a parameterisation and commissioning too used to setup and commission the drive. Monitoring and diagnostic faciities are incuded, as we as a oca contro pane. Wizards are incuded to guide the user through the most commony performed tasks. 34 Drives and contros, motors and mechanica power transmission cataogue