Manufacturing GEMs in India. Archana SHARMA Physics Department CERN CMS PH-CMX CH 1211 Geneva Switzerland
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1 Manufacturing GEMs in India Archana SHARMA Physics Department CERN CMS PH-CMX CH 1211 Geneva Switzerland
2 COMPANIES in INDIA Very interested in learning technology I visited KIED (Hyderabad) on Sep KIED (Hyderabad) will visit CERN Nov New collaborators from BARC Mumbai and NISER Bhubaneshwar (Orissa) will follow up Also investigating companies around Mumbai One person visiting CERN Oct 20-31
3 Manufacturing GEMs in INDIA Visit Keerthi Industries On
4 Keerthi Industries Electronics Division Has capacity to process rigid, flex and rigid flex circuits. Polyimide (Kapton), Polyester circuits are manufactured. Capability matrix, machinery and other details are given in the following slides.
5 Keerthi Industries Limited Electronics Division Capability Matrix No. of layers Surface insulation Laminate thickness (Excluding stiffener thickness) Max working panel Min finished hole 1 6 Layers FPC; Cover layer/ solder mask 5 mils to 13 mils (0.125mm to 0.762mm) 20 x 18 (500mm x 450mm) (0.30 mm) Min.track width / space 4 mils / 4 mils (0.10mm / 0.10mm) Surface Finish Electrolytic tin Plating Immersion tin Plating Immersion silver Plating Hot Air Solder Leveling- lead free solder (HAL) Electroless Gold Plating (ENIG) Direct gold over copper, OSP etc.
6 Keerthi Industries Limited Electronics Division Keerthi Industries Limited,Electronics Division,- 100% Export Oriented Unit under Electronic Hardware Technology Parks Scheme, Government of India. Leadership in product quality & size in India in Flexible Circuits market. Served prestigious clients such as GE, HP, Motorola, Tyco, Powerwave Technologies, Bharat Electronics Ltd, Variable Energy Cyclotron Center, Larsen & Toubro etc. Plant certified to ISO 9001 : 2008 by STQC. Products meet international specifications and approved by the Underwriters Laboratories (UL). Modern, state of the art manufacturing facility (43000 SFT plant); Major upgradation planned (addl SFT potential space) DG sets for captive power generation 360 KVA,180 KVA & 10 KVA, Effluent treatment plant, DM water plant 4000 m 2
7 Typical example of flex circuit manufactured by KIED
8 Rosenthal Auto Cutting machine
9 CNC drilling and routing machines From Excellon USA
10 Precleaning (conveyorised)
11 Dry film laminator
12 Imaging of circuit
13 Developing of laminated dry film after imaging
14 Etching and stripping operations
15 Clean room class for cover lay lamination
16 PHI lamination presses == PLC controlled
17 Plating line --- electrolytic gold
18 Plating lines --- Electroless copper, electrolytic tin, electrolytic copper
19 Hot air solder leveller with lead free solder with fluxing and post cleaning
20 Profile cutting machines
21 Testing of flex PCBs Flex PCB generally used for qualification: COVERLAYER REGISTRATION ADHESIVE SQUEEZE-OUT SODA-STRAWING FOREIGN ENTRAPMENTS PHYSICAL TESTING REQUIREMENTS FOLDING FLEXIBILITY FLEXIBILITY ENDURANCE TESTS FOR CHECKING CONSTRUCTION INTEGRITY
22 Analytical laboratory for in process testing
23 Profile projector for optical inspection
24 Electrical and reliability testers
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26 Examples of Flexible Circuit Applications ( KIED manufactured FPCs for many of these applications) Automotive Instrument panels Headliner circuits Computers & peripherals Dot matrix print heads Disk drives Ink jet print heads Printer head cables Instruments NMR analyzers X-ray equipment Particle counters Infrared analyzers Telecom Cell phones High -speed cables Base stations Smart cards & RFID Consumer Digital & video cameras Personal entertainment Industrial controls Laser measuring Inductor coil pickups Copy machines Heater coils Medical Hearing aids Heart pace-makers Defi brillators Patient Monitoring Systems Military & Aerospace Satellites Instrumentation panels Plasma displays Radar systems Jet engine controls Night vision systems Smart weapons Laser gyroscopes Torpedoes Electronic shielding Radio communications Surveillance systems
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31 Jobs based essentially on etching, manufactured by KIED Hyderabad Batteries Limited : Electrode Pcbs for defence applications. Bharat Electronics Limited : Patch antenna with fine lines GE Health Care (India & US) : Circuits for MRI Scanners Larsen & Toubro Limited : Circuits for patient monitoring systems and several others
32 Process of etching for manufacturing electrodes ( no drilling required ) Copper foil cut required size Cleaning and dry film photo resist lamination Circuit imaging Electrode for battery( Military application) Chemical etching Circuit developing
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34 Our other prestigious customers for flex pcbs: National and International SINP TVSE Panasonic Motorola Masimo Baxter AT&T JTS Power wave Technologies Telxon Intermec 3-5 systems Huges Network HP FCI OEN SFO BDL and many more
35 PCBs made for SINP A) Large rigid PCbs B) Kapton PCBs The following slides show the different types of PCBs made by us for their projects
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38 Anode PCBs ( shown in the following slides)
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43 ALICE PCBs ( shown in the following slides)
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48 Keerthi Industries Limited, Electronics Division, Plot no 40, IDA, Balanagar, Hyderabad, (formerly Hyderabad Flextech Limited) Name was changed after amalgamation with our sister concern
49 Keerthi Industries Limited Electronics Division ISO UL - 94 V-0 for all flex circuit types manufactured Supplying Flex circuits to major telecom aerospace, defence and medical applications since 1995 Capable of manufacturing square meters of fpcs per annum
50 Achievement award from DoE ( three more awards were received for excellence)
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